Rikon Power Tools 82-100 Operator's Manual

8” Wet Sharpener
82-100
www.rikontools.com
82-100M4
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: ______________________ Date of purchase: ______________________
226002
TABLE OF CONTENTS
Specifications...................................................................2
Safety Instructions...............................................................3-7
Electrical Safety...........................................................6-7
Carton Contents...............................................................8
Machine Overview.....................................................................9
Assembly Instructions..........................................................10-12
Operation..............................................................................11-14
Maintenance.......................................................................14
Wiring Diagram............................................................................15
Notes...........................................................................15
Parts Diagram..................................................................16
Parts List............................................................................17
Troubleshooting..................................................................18
Warranty.............................................................................19
Page 2
NOTE: The specications, photographs, drawings and information in this manual represent the current machine model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon Power Tools to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
This owner’s manual is not a teaching aid and is intended to show
assembly, adjustments, and general use.
SPECIFICATIONS
MOTOR POWER .......................................1/4HP, 120V, 1.6A, 60Hz
MOTOR SPEED (no load) ............................................... 1750 RPM
WHEEL SPEED (no load) ................................................. 115 RPM
MOTOR ARBOR ........................................................... 1/2” (12MM)
WET WHEEL SIZE ........................................ 8” Dia. x 1-9/16” Wide
WET WHEEL .............................. Vitried Aluminum Oxide, 220 Grit
STROP WHEEL SIZE ...................................... 8” Dia. x 1-1/8” Wide
ON/OFF SWITCH (bilateral) ............. Reverse-On/ O󰀨 / Forward-On
POWER CORD ...................................................................... 6 Feet
WEIGHT ..................................................... GW 26 lbs. / NW 23 lbs.
GRINDER BASE (WxD) ............................................... 11-1/2” x 10”
MOUNTING HOLES (2) ............................. 7/16” Dia., 10-1/2” Apart
OVERALL SIZE Approx. (LxWxH) ..............................17” x 10” x 12”
SAVE THESE INSTRUCTIONS
Refer to them often.
SAFETY INSTRUCTIONS
Page 3
GENERAL SAFETY
Operating machinery can be dangerous if safety and common sense are ignored. The user must be familiar with the operation of the tool. Read this manual to understand this Wet Sharpener. DO NOT operate this machine if you do not fully understand the limitations of this tool. DO NOT modify this Wet Sharpener in any way.
BEFORE USING THE SHARPENER
To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating
Instructions before operating the Wet Sharpener.
1. Some dust created by using power tools con­tains chemicals known to the State of California to cause cancer, birth defects, or other reproduc-
tive harm.
Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
Arsenic and chromium from
chemically treated lumber. Your risk from these exposures varies, depend­ing on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic
particles.
2. READ the entire Owner’s Manual. LEARN
how to use the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is
supplied with a 3-prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the 3rd prong. See Grounding
Instructions on page 7.
4. AVOID A DANGEROUS WORKING ENVIRONMENT. DO NOT use electrical tools in a
damp environment or expose them to rain.
5. DO NOT use electrical tools in the presence of
ammable liquids or gasses.
6. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with oor surfaces that are slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. DO NOT permit people to be in the immediate
work area, especially when the electrical tool is
operating.
8. DO NOT FORCE THE TOOL to perform an
operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear
loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during opera­tions and pull the operator into the moving parts.
The user must wear a protective cover on their hair, if the hair is long, to prevent it from contact­ing any moving parts.
10. CHILDPROOF THE WORKSHOP AREA by
removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE ELECTRICAL RECEPTACLE when making
adjustments, changing parts or performing any
maintenance.
12. KEEP PROTECTIVE GUARDS IN PLACE
AND IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical
receptacle.
SAFETY INSTRUCTIONS
Page 4
14. REMOVE ALL MAINTENANCE TOOLS
from the immediate area prior to turning “ON” the
machine.
15. USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper
accessories could cause serious injury to the op­erator and cause damage to the tool. If in doubt, check the instruction manual that comes with that
particular accessory.
16. NEVER LEAVE A RUNNING TOOL UNAT-
TENDED. Turn the power switch to the “OFF”
position. DO NOT leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over, or you acciden­tally contact the tool.
18. DO NOT store anything above or near the
tool where anyone might try to stand on the tool
to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT
extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep oor clear of debris, grease, and wax.
20. MAINTAIN TOOLS WITH CARE. Always
keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories
when worn.
21. EACH AND EVERY TIME, CHECK FOR
DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they
operate properly, are not damaged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR UNDER THE INFLUENCE OF DRUGS, MEDICATION OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure the work piece. This is safer than attempt­ing to hold the work piece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE WHEN OPERATING A POWER TOOL.
A moment of inattention while operating power
tools may result in serious personal injury.
25. ALWAYS WEAR A DUST MASK TO PREVENT INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust,
crystalline silica dust and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote
absorption of harmful material.
Always use properly tting NIOSH/OSHA ap­proved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an
extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on page 8 shows the correct size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
SEE PAGES 6, 7 AND 15 FOR INFORMATION ON ELECTRICALS AND WIRING OF THIS MACHINE.
SAFETY INSTRUCTIONS
Page 5
SPECIFIC SAFETY INSTRUCTIONS FOR THE WET SHARPENER
Basic precautions should always be followed when using your wet sharpener. To reduce the risk of injury, electrical shock, or re, comply with the safety rules listed below:
1. The operation of any sharpener or power tool
can result in debris being thrown into your eyes, which can result in severe and permanent eye damage. ALWAYS WEAR EYE PROTECTION. Everyday eyeglasses are NOT safety glasses. ALWAYS wear Safety Goggles (that comply with ANSI standard Z87.1) when operating power tools. Using a respirator is also recommended
2. DO NOT operate this machine until it is com-
pletely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.
3. FOLLOW ALL WIRING CODES and recom-
mended electrical connections to prevent shock
or electrocution.
4. SECURE THE BENCH GRINDER to a stand
or workbench to prevent sliding or tipping during
start up or use. See page 14.
5. INSPECT WHEELS for cracks or fragments
before starting the machine . REPLACE DAM­AGED WHEELS immediately. Parts of the wheel can be thrown at high speeds causing injury.
6. REPLACE A CRACKED OR DAMAGED
GRINDING WHEEL IMMEDIATELY. A damaged
wheel can discharge debris at a high velocity towards the operator. Carefully handle the grinding wheels since they are abrasive. Prior to replacing a grinding wheel, check it for cracks.
DO NOT remove the blotter or label on both
sides of the grinding wheel. Tighten the spindle nut just enough to hold the grinding wheel rmly to the Grinder. DO NOT over-tighten the nut. Excessive clamping force can damage the grind­ing wheel. Only use the wheel anges provided with the grinder. Use only properly sized wheels (diameter, width and bore) and verify that the grinding wheel has a higher R.P.M. rating than the maximum R.P.M. of the machine.
7. DO NOT USE A WHEEL THAT VIBRATES.
Dress the grinding wheel, replace it, or replace the bearings of the shaft. Unsuitable grinding wheels can come apart, throwing fragments that may cause injury to you or the machine.
8. THE DIAMETER OF THE GRINDING WHEELS WILL DECREASE WITH USE. Adjust
the tool rests and any jigs to maintain a safe distance of 1/8” or less from the wheel.
9. DO NOT STAND IN FRONT OF THE BENCH GRINDER WHEN STARTING IT. Stand to one
side of the Grinder and turn it “ON”. Wait at the side until the grinder comes up to full speed. There is always a possibility that debris from a damaged grinding wheel may be discharged towards the operator.
10. ALLOW THE GRINDER TO ATTAIN FULL SPEED BEFORE BEGINNING WORK.
11. NEVER START THE MACHINE with the workpiece against the grinding wheel. The
workpiece can be drawn into the wheel, causing damage to the machine and/or serious injury.
12. NEVER GRIND ON A COLD WHEEL. Run the sharpener for one full minute before applying
the workpiece. A cold wheel has a tendency to chip. Those fragments could y from the wheel at high speeds.
13. NEVER FORCE THE WORK PIECE AGAINST A GRINDING WHEEL, especially if the
wheel is cold. Apply the work piece slowly, allow­ing the grinding wheel an opportunity to warm up. This will minimize the chance of wheel breakage.
14. GRIND A WORKPIECE using the face of
the grinding wheel only. DO NOT grind using the sides of the grinding wheels. Damage to the wheel and a loss of control of the workpiece can cause serious injury.
15. NEVER GRIND NEAR FLAMMABLE GAS OR LIQUIDS. Sparks can create a re or an
explosion.
16. KEEP THE TOOL RESTS FIRMLY IN PLACE AND TIGHTENED. Use them along with
any tool-holding jigs to safely hold and position your material for grinding.
SAFETY INSTRUCTIONS
Page 6
24. NEVER STOP THE GRINDER BY FORCING
MATERIAL INTO THE WHEEL. Let the grinder
stop rotating on its own.
25. TURN THE MACHINE OFF, disconnect the
machine from the power source, empty the water
from the tray so that the stone will not rest in the
water for long periods which can weaken the bonding strength of the grinding wheel and cause it to fail, and clean the table/work area before
leaving the machine.
18. ADDITIONAL INFORMATION regarding the
safe and proper operation of grinders is available from:
Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
National Safety Council 1121 Spring Lake Drive Itasca, IL 60143-3201
www.nsc.org
American National Standards Institute 25 West 43rd Street, 4th Floor New York, NY 10036
www.ansi.org
ANSI 01.1 Safety Requirements for Woodworking Machines and the
U.S. Department of Labor regulations www.osha.gov
19. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use them to instruct others.
17. CLEAN THE MACHINE thoroughly when
processing di󰀨erent types of workpieces (steel, aluminium, etc.). Combining metal and wood dust can create an explosion or re hazard. DO NOT GRIND or polish magnesium. Fire will result.
18. ALWAYS USE a tool rest or tool-holding jigs, and grasp the workpiece rmly with both
hands when grinding. Loss of control of the work­piece can cause serious injury. AVOID awkward operations and hand positions. A sudden slip could cause a hand to move into the grinding wheel. The abrasive surfaces can cause injury.
19. PROPERLY SUPPORT LONG OR WIDE
workpieces. Loss of control of the workpiece can cause serious injury.
20. NEVER GRIND SMALL STOCK without it
being properly supported on the tool rests, and held by pliers or clamps.
21. DO NOT TOUCH the ground portion of a workpiece until it has cooled su󰀩ciently. Grinding creates heat and may burn you if touched.
22. DO NOT FORCE THE TOOL to perform an
operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.
23. DRESS THE GRINDING WHEEL OFTEN.
This will keep the wheel surface at and free of nicks and residue/glaze. RESURFACE ONLY
THE FACE OF THE GRINDING WHEEL. Dress-
ing the side of the wheel could cause it to become
too thin for safe use.
ELECTRICAL SAFETY
THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of
least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching electrical
receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED.
If it will not t the electrical receptacle, have the proper electrical receptacle installed by a qualied
electrician.
IMPROPER ELECTRICAL CONNECTION of the
equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. DO NOT
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