Rikon Power Tools 70-105 Operator's Manual

10” x 18” Mini Lathe
70-105
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: _________________________ Date of purchase: _________________________
For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167
70-105M3
www.rikontools.com
TABLE OF CONTENTS
Specications.................................................................................................................. 2
Safety Instructions ........................................................................................................ 3 - 6
Getting To Know Your Machine ........................................................................................... 7
Contents of Package ...................................................................................7 - 8
Installation .....................................................................................................8
Assembly ............................................................................................................ 9 - 11
Adjustments........................................................................................................ 11 - 14
Operation .................................................................................................................. 14
Maintenance ......................................................................................... 15
Electricals & Wiring Diagram .....................................................................................5 & 15
Troubleshooting .......................................................................................................... 16
Accessories ........................................................................................................................ 17
Warranty ................................................................................................................. 17
Parts Diagram ........................................................................................................... 18
Parts List ........................................................................................................... 19
SPECIFICATIONS
Motor .................................................................................................1/2 HP, TEFC
Motor Speed (no load).......................................................................... 1,700 RPM
Volts, Phase ........................................................................................ 120 V, 1 Ph
Amps, Hertz ....................................................................................... 3.7 A, 60 Hz
Swing Over Bed ............................................................................... 10” (254 mm)
Swing Over Tool Rest Base.......................................................... 7-1/4” (184 mm)
Distance Between Centers............................................................... 18” (457 mm)
Speeds ............................................................................................................... 5
Speed Ranges ................................................ 500, 1175, 1850, 2225, 3200 RPM
Spindle Rotation ....................................................... Forward Only (C-Clockwise)
Spindle Nose Threading.......................................................................... 1” x 8 TPI
Headstock Taper ............................................................................................ MT-2
Tailstock Taper ............................................................................................... MT-2
Hole Through Drive Spindle .............................................................. 3/8” (10 mm)
Hole Through Tailstock ...................................................................... 3/8” (10 mm)
Tailstock Ram Travel ................................................................... 1-3/4" (44.5 mm)
Tool Rest Post Diameter ................................................................ 5/8” (15.8 mm)
Overall Size (LxWxH)............... 35-1/2” x 10-1/2” x 14-3/4” (902 x 267 x 375 mm)
Cast Base Size (LxW) ......................................... 29-1/2” x 7-3/8” (749 x 187 mm)
Net Weight ...................................................................................... 75 lbs. (34 kg)
NOTE: The specications, photographs, drawings and information in this manual represent the current model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
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SAFETY INSTRUCTIONS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock,
re, and/or serious personal injury. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied and/or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual
carefully. Learn the tool’s applications, work capabilities, and its specic potential hazards.
4. AVOID A DANGEROUS WORKING ENVIRONMENT. DO NOT use electrical tools in a damp environment or expose them to rain.
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the machine.
1. Some dust created by using power tools contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
- Lead from lead-based paints.
- Crystalline silica from bricks, cement, and other masonry products.
- Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
2. READ the entire Owner’s Manual. LEARN how to use the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied with a 3 prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the 3rd prong. See Grounding Instructions on the following pages.
5. DO NOT use electrical tools in the presence of ammable liquids or gasses.
6. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with oor surfaces that are slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.
10. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE ELECTRICAL RECEPTACLE when making adjust­ments, changing parts or performing any maintenance.
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SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning “ON” the machine.
15. USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over, or you accidentally contact the tool.
18. DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep oor clear of debris, grease, and wax.
25. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica dust
and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly tting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on the following page shows the cor­rect size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an exten­sion cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
20. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not dam­aged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR
UNDER THE INFLUENCE OF DRUGS, MEDICATION OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure the work piece. This is safer than attempting to hold the work piece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING A POWER TOOL.
A moment of inattention while operating power tools may result in serious personal injury.
27. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from:
Power Tool Institute 1300 Summer Avenue Cleveland, OH 44115-2851 www.powertoolinstitute.org
National Safety Council 1121 Spring Lake Drive Itasca, IL 60143-3201 www.nsc.org
American National Standards Institute 25 West 43rd Street, 4th Floor New York, NY 10036 www.ansi.org
ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor regulations www.osha.gov
28. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others.
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SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
THIS TOOL MUST BE GROUNDED
WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into a matching elec­trical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY ANY PLUG. If it will not t the electrical receptacle, have the proper electrical receptacle installed by a qualied electrician.
IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment ground­ing conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.
EXTENSION CORDS
THE USE OF AN EXTENSION CORD WITH THIS MACHINE IS NOT RECOMMENDED. For best power and safety, plug the machine directly into a dedicated, grounded electrical outlet that is within the supplied cord length of the machine.
If an extension cord needs to be used, it should only be for a limited operation of the machine. The extension cord should be as short as possible in length, and have a minimum gauge size of 14AWG.
Check extension cords before each use. If damaged replace immediately. Never use a tool with a damaged cord, since touching the damaged area could cause electrical shock, resulting in serious injury.
Use a proper extension cord. Only use cords listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. When operating a power tool out­doors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.
CHECK with a qualied electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3-PRONG GROUNDING PLUG THAT MATCHES THE MACHINE’S 3-PRONG PLUG AND ALSO THE 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG. *
REPLACE A DAMAGED OR WORN CORD IMMEDIATELY.
This tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE A. It shows a 3-wire electrical plug and electrical receptacle that has a grounding conductor. If a properly grounded electrical receptacle is not available, an adapter as shown in FIGURE B can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.
THIS ADAPTER IS PROHIBITED IN CANADA.
FIG. A
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with your power tool. * Canadian electrical codes require extension cords
to be certied SJT type or better.
** The use of an adapter in Canada is not acceptable.
FIG. B
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SAFETY INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS FOR WOOD LATHES
This machine is intended for the shaping, smoothing and finishing of solid woods and composite materials made specifically for lathe work. The permissible work piece dimensions must be observed (see Technical Specification). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer, can cause unforeseen damage and invalidate the warranty.
ATTENTION:
user must be aware that wood working machines are dangerous if not used with care and all safety precautions are adhered to.
1. Do not operate this machine until you have read all of the following instructions.
2. Do not attempt to operate this machine until it is completely assembled.
3. Do not turn ON this machine if any pieces are damaged or missing.
4. This machine must be properly grounded.
5. If you are not familiar with the operation of the machine, obtain assistance from a qualied person.
6. Always wear approved, safety protective eye wear and hearing protection when operating this machine.
7. Always wear a dust mask and use adequate dust collection and proper ventilation.
8. Do not wear loose clothing or jewelry when operating this machine. Keep long hair tied back.
9. Always make sure the power switch is in the OFF position prior to plugging in the machine.
10. Always make sure the power switch is in the OFF position and the machine is unplugged when doing any cleaning, assembly, setup operation, or when not in use.
11. Use only sharp lathe tools. Dull tools can damage your work and are unsafe to use.
12. When turning between centers, make sure the headstock and tailstock are snug against the work piece.
13. When face plate turning, rough-cut the work close to the finished shape before screwing it to the face plate.
14. Never jam tools into the work piece or take too big of a cut.
15. Make sure there are no loose knots, nails, staples, dirt or foreign objects in the work piece to be turned.
16. Wood should not be warped, cracked or have improperly made or cured glue joints.
17. Test spin the work piece to ensure that it does not hit the lathe bed or tool rest before turning on the lathe.
18. Start the lathe at slow speeds to check the settings, then increase the speed to your desired level for working.
19. Low speeds are best for roughing stock, and for long or large diameter work pieces.
20. If excessive vibration occurs, stop the lathe to check the work piece settings between centers or on face plates.
21. For sanding or applying finishes, remove the tool rest from the machine. Use low speeds to avoid heat build-up.
22. Never stop the machine by grabbing the work piece, faceplate or hand wheel. Let the machine stop on its own.
23. The use of any accessories or attachments not recommended may cause injury to you and damage your machine.
24. Remove material or debris from the work area. Keep the oor and work area neat and clean.
25. Keep these instructions for future reference.
Use of this lathe still presents risks that cannot be eliminated by the manufacturer. Therefore, the
This owner’s manual is not a teaching aid and is intended to show
assembly, adjustments, and general use.
CALIFORNIA PROPOSITION 65 WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to lter out microscopic particles. For more detailed information about California Proposition 65 log onto rikontools.com.
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