RIKON Power Tools 50-150 User Manual

1” X 30” Belt / 5” Disc Sander
Model: 50-150
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in your manual for future reference.
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Part # 50-150M1
Owner’s Manual
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Operator Safety: Required Reading
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times.
There are certain applications for which this tool was designed. We strongly recommend that this tool
not be modied and/or used for any other application other than that for which it was designed. If you
have any questions about its application, do not use the tool until you have contacted us and we have advised you.
General Safety Warnings
KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s
applications, work capabilities, and its specic potential hazards.
ALWAYS GROUND ALL TOOLS.
If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle. If you use an adapter to accommodate a two-pronged receptacle, you must attach the adapter plug to a
known ground. Never remove the third prong of the plug.
ALWAYS AVOID DANGEROUS ENVIRONMENTS. Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.
ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
ALWAYS KEEP YOUR WORK AREA CLEAN. Cluttered areas and benches invite accidents.
ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES.
All visitors should be kept a safe distance from the work area.
ALWAYS MAKE THE WORKSHOP CHILDPROOF. Childproof with padlocks, master switches, or by removing starter keys.
NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, MEDICATION, OR ALCOHOL.
ALWAYS WEAR PROPER APPAREL.
Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is recommended for the best footing.
ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION. Also use a face or dust mask if the cutting operation is dusty.
NEVER OVERREACH. Keep your proper footing and balance at all times.
NEVER STAND ON TOOLS. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
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ALWAYS DISCONNECT TOOLS. Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.
ALWAYS AVOID ACCIDENTAL STARTING.
Make sure switch is in “OFF” position before plugging in cord.
NEVER LEAVE TOOLS RUNNING UNATTENDED.
ALWAYS CHECK FOR DAMAGED PARTS.
Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other damaged parts should immediately be properly repaired or replaced.
Special Safety Rules For Belt & Disc Sanders
1. Do not operate this machine until you have read all of the following instructions.
2. Do not attempt to operate this machine until it is completely assembled.
3. Do not turn ON this machine if any pieces are missing.
4. If you are not familiar with the operation of the machine, obtain assistance from a qualied
person.
5. It is highly recommended that this machine be rmly mounted to a at and secure work
surface or stand.
6. Always wear protective eyewear prior to operating this machine.
7. Do not operate this machine if you are under the inuence of drugs and/or alcohol.
8. Remove all jewelry prior to operating this machine.
9. Do not wear any gloves while operating this machine.
10. Always make sure the power switch is in the OFF position prior to plugging in the machine.
11. Always make sure the power switch is in the OFF position when doing any assembly or setup operation.
12. Always wear a dust mask and use adequate dust collection and proper ventilation. Use of sanders can produce harmful particles while sanding certain types of woods.
13. The use of any accessories or attachments not recommended may cause injury to you and damage your machine.
14. This machine must be properly grounded.
15. Abrasive discs and belts should be the recommended width and length of the manufacturer.
16. Always keep your face and hands clear of moving parts such as belts and pulleys.
17. Keep power supply cords free of moving parts of the sander. Damaged cords can result in electric shock.
18. Maintain a 1/16” clearance between the sanding disc, sanding belt and tables.
19. Always support the workpiece with the table or backstop.
20. Remove material or debris from the work area. Keep work area neat and clean.
21.Keep these instructions for future reference.
SAVE THESE INSTRUCTIONS.
Refer to them often.
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Table of Contents
Safety Warnings..................................................................................................................................2-3
Sander Safety Rules ..........................................................................................................................3
Specications ........................................................................................................................................4
Contents of Package ............................................................................................................................................5
Assembly ...........................................................................................................................6-9
Electrical Requirements .........................................................................................................................10
Gener al Use. ............. .................. ............. .................. ............................... ..............11
Maintenance ...................................................................................................................................11
Trouble Shooting...............................................................................................................................................12-13
Wiring Diagram.................................................................................................................................13
Parts List .....................................................................................................................................14
Parts Explosion................................................................................................................................15
Notes .............................................................................................................................................16
Warranty .............................................................................................................................................17
Specications
Belt Size
Belt Speed Belt Grit
Disc Size
Motor Amps Volts Net Weight
1” x 30”
3340 SFPM A100
5” 1/3 HP
2.3 A, 60 Hz
120 V
15 lbs 6 oz
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Contents of Package
When unpacking, check to make sure the following parts are included. If any parts are missing or broken, please call RIKON Power Tools at the number on the cover of this manual as soon as
possible.
Carton Contents
Item Description Qty
A Belt & disc sander assembly 1
B Rubber Foot 4
C Miter Gauge 1
D Sanding Disc Cover 1
E Dust Nozzie Adapter 1
F Disc Work Table 1
G Locking knob for table 2
H Belt Work Table 1
I Locking Knob Assembly 1
J Owner’s manual 1
List of loose parts in bag Description Qty Description Qty
Washer 5 mm 4
Washer 6mm 4
Philips Screw M5x10 4
Washer 8 mm 1
Hex “L” wrench 3mm 1
Hex “L” wrench 4mm 1
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Assembly
Before You Start – Assembly and Installation
WARNING! Always ensure the sander is unplugged
prior to attempting any assembly, installation or changing of parts and accessories.
Mounting the Sander to the Workbench
CAUTION: If during operation there is any tendency
for the sander to tip over, slide or walk on the supporting surface, the sander should be properly mounted to a workbench or stand.
1. Rubber feet were not fastened to this sander prior to shipping. Do not install rubber feet when attaching sander to a bench or stand.
2. Position the sander on the workbench.
3. Mark the workbench through the four mounting holes located in the sander base (holes for rubber feet).
4. Drill holes in the workbench at the marks.
5. Using long bolts, washers, lock-washers and nuts, as shown (not supplied), secure the sander to the workbench.
Fig. 01
Dust Chute Installation – Disc Sander
1. Fasten the sanding disc dust-chute to the machine using the four Phillips M5 long screws
Assembling the Belt Sander Table
WARNING! When assembling the belt & disc sander,
ensure the machine is disconnected from any power source.
1. Locate the belt-sanding table. (Part # 41 on Parts Schematic)
2. Position the table by threading the belt and plate through opening in table.
3. Fasten the table by using the table-adjustment knob .
4. Bring the adjustment knob screw through the opening on the underside of the table, then through the mounting bracket into the nut.
5. Fasten by using the adjustment handle to turn the integral screw into the nut.
Fig. 02
Assembling the Sanding Disc Table and Mitre Gauge
Ensure sander is disconnected from the power supply prior to commencing work.
Fig. 03
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