RIKON Power Tools 34-250 User Manual

Benchtop Mortising Machine

Model: 34-250

Part # 34-250M1

Owner’s Manual

Record the serial number and date of purchase

in your manual for future reference.

Serial number:

Date of purchase:

For more information:

www.rikontools.com or [e-mail]

For Parts or Questions:

[e-mail] or 877-884-5167

Safety Warnings

IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following

instructions must be followed at all times.

There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied and/
or used for any other application other than that for which it was designed. If you have any questions about its application,
do not use the tool until you have contacted us and we have advised you.

General Safety Warnings

KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work

capabilities, and its specic potential hazards.

ALWAYS GROUND ALL TOOLS.

If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle.
If you use an adapter to accommodate a two-pronged receptacle, you must attach the adapter plug to a
known ground. Never remove the third prong of the plug.

ALWAYS AVOID DANGEROUS ENVIRONMENTS.
Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.

ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE.

Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before
turning it on.

ALWAYS KEEP YOUR WORK AREA CLEAN. Cluttered areas and benches invite accidents.

ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES.

All visitors should be kept a safe distance from the work area.

ALWAYS MAKE THE WORKSHOP CHILDPROOF.
Childproof with padlocks, master switches, or by removing starter keys.

NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS,
MEDICATION, OR ALCOHOL.

ALWAYS WEAR PROPER APPAREL.

Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is
recommended for the best footing.

ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION.
Also use a face or dust mask if the cutting operation is dusty.

NEVER OVERREACH.
Keep your proper footing and balance at all times.

NEVER STAND ON TOOLS.
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally

2

ALWAYS DISCONNECT TOOLS.
Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.

ALWAYS AVOID ACCIDENTAL STARTING.
Make sure switch is in “OFF” position before plugging in cord.

NEVER LEAVE TOOLS RUNNING UNATTENDED.

ALWAYS CHECK FOR DAMAGED PARTS.

Before initial or continual use of the tool, a guard or other part that is damaged should be checked to
assure that it will operate properly and perform its intended function. Check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its
operation. A guard or other damaged parts should immediately be properly repaired or replaced.

Special Safety Rules For Mortising Machines

1. Read and understand the entire owners manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This mortiser is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a mortiser, do not use until proper training
and knowledge have been obtained.

5. Do not use this mortiser for other than its intended use.

6. Always wear approved safety glasses/face shields while using this mortiser. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.

7. Before operating this mortiser, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and conne long hair. Non-slip footwear or anti-skid oor strips
are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Do not operate this machine while tired or under the inuence of drugs, alcohol or any medication.

10. Make certain the switch is in the OFF position before connecting the machine to the power supply.

11. Make certain the machine is properly grounded.

12. Make all machine adjustments or maintenance with the machine unplugged from the power source.

13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.

14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.

15. Make sure the mortiser is rmly secured to the stand or bench before use.

16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.

17. Provide for adequate space surrounding work area and non-glare, overhead lighting.

18. Keep the oor around the machine clean and free of scrap material, oil and grease.

19. Keep visitors a safe distance from the work area. Keep children away.

California Proposition 65 Warning

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains

chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.Your risk from
exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in
a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to lter out
microscopic particles.

For more detailed information about California Propostion 65 log onto rikontools.com.

SAVE THESE INSTRUCTIONS.

Refer to them often.

3

Table of Contents

Safety Warnings......................................................................................................................................2-3

Dust Collection Safety Rules....................................................................................................................... 3

Specications.........................................................................................................................................................4

Unpacking and Contents..................................................................................................................................... .5

Getting to Know Your Mortising Machine..............................................................................................................6

Assembly................................................................................................................................................................ 7-8

Important Tips on Use.......................................................................................................................................8

Maintenance.........................................................................................................................................................9-10

Notes......................................................................................................................................................................11

Wiring Diagram......................................................................................................................................11

Electrical Requirements...................................................................................................................................12

Troubleshooting....................................................................................................................................................12

Explosion Diagram..............................................................................................................................................13

Parts List...............................................................................................................................................................14

Warranty.................................................................................................................................................................15

Specications

Model Number
Motor
Motor Speed
Chisel Shank Diameter
Chisel Travel
Chisel Range
Stock Width
Stock Thickness

Maximum Mortise Depth
Chuck Type
Chuck Capacity
Table Size
Overall Size
Net Weight

34-250

1/2 HP, 110V, 6A, 60Hz

1725 RPM

5/8” & 3/4”

4-5/8”

1/4”, 5/16”, 3/8”, 1/2”

8-1/2”

6”
3”

Keyed

3/8”

12-1/4”L x 10-/12”W

29”L x 13-3/4”W x 32”H

70lbs

4

Contents of Package

Benchtop Mortising Machine

Model: 34-250

Owner’s Manual

For more information:

www.rikontools.com

or

[e-mail]

For Parts or Questions:

[e-mail] or 877-884-5167

Record the serial number and date of purchase

in your manual for future reference.

Serial number:

Date of purchase:

Part # 34-250M1

Unpacking and Checking Contents

Unpack your mortising machine from its carton and check to see that you have all of the following
items. Set packing material and shipping carton to the side. Do not discard until machine has been
set up and is running properly.

Do not turn your machine ON if any of these items are missing. You may cause injury to yourself or
damage to your machine. If parts are missing contact RIKON customer service at 877-884-5167 or
[e-mail].

1

2

3

4

5 6 7 8

Item Description

1 Feed Handle
2 Tool Holder
3 1/4” Mortising Chisel and Bit
4 5/16” Mortising Chisel and Bit
5 3/8” Mortising Chisel and Bit
6 1/2” Mortising Chisel and Bit
7 Hold Down Support Rod (Short)

9

10

Item Description

8 Hold Down
9 Hold Down Locking Handle
10 Gas Return Strut
11 Hex Bolts M8-1.25 x 80 (4)
12 Riser Block
13 Hold Down Support Rod (Long)
14 Owner’s Manual

11

13

12

14

5

Getting to Know Your Mortising Machine

9

10

11

8

1

7

6

3

4

Item Description

1 Chuck Access Cover
2 Chisel and Drill Bit
3 Hold Down Lock Lever
4 Fence
5 Base
6 Gas Return Strut
7 Depth Stop Lock Lever
8 On/Off Switch

12

2

16

5

13

14

15

Item Description

9 Feed Handle
10 Motor
11 Depth Stop Rod
12 Tool Holder
13 Column
14 Fence Adjustment Knob
15 Fence Lock Lever (x2)
16 Hold Down

6