Rikon Power Tools 30-212VS, 30-217 Operator's Manual

12” VS Drill Press
30-212VS
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: _________________________ Date of purchase: _________________________
For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167
30-212VSM1
www.rikontools.com
TABLE OF CONTENTS
Specications.....................................................................................................................2
Safety Instructions ..................................................................................3 - 6, 16
Getting To Know Your Machine ..............................................................................................7
Contents of Package .....................................................................................................7 - 8
Installation ......................................................................................................................8
Assembly .................................................................................................................... 9 - 11
Adjustments...............................................................................................................12 - 15
Operation ..................................................................................................................15 - 18
Maintenance ....................................................................................................................19
Electricals & Wiring Diagram .......................................................................................5 & 20
Troubleshooting .........................................................................................................20 - 21
Notes ...........................................................................................................21 & 26
Parts Diagrams & Parts Lists ..................................................................................22 - 25
Accessories ..........................................................................................................27
Warranty ..........................................................................................................................27
SPECIFICATIONS
Motor .......................................................................................................... 3/4 HP
Motor Speed (no load).......................................................................... 1,130 RPM
Volts ............................................................................................................. 120 V
Amps, Hertz .......................................................................................... 5 A, 60 Hz
Swing ...................................................................................... 11-13/16” (300mm)
Chuck Size ..................................................................... 1/32” - 5/8” (0.8 - 16mm)
Chuck Taper ................................................................................................... JT33
Drilling Capacity ................................................................................. 1” (25.4mm)
Spindle Travel ............................................................................... 3-5/32” (80mm)
Spindle Taper .................................................................................................. MT2
Head Rotates ................................................................................................. 360°
Speed Range (RPM) ............................................. Variable 150-700 & 600-2,800
Quill Diameter ............................................................................... 1-9/16” (40mm)
Table Size .............................................................. 9-1/2” x 9-1/2” (240 x 240mm)
Table Tilts ..................................................................................... 90° Left & Right
Table Rotates ................................................................................................. 360°
Maximum Chuck to Table ........................................................ 12-13/16” (325mm)
Maximum Chuck to Base ............................................................ 19-1/2” (495mm)
Column Diameter .......................................................................... 2-9/16” (65mm)
Height ....................................................................................... 38-3/16” (970mm)
Base Size ........................................................... 16-9/64” x 9-7/8” (410 x 250mm)
Net Weight ............................................................................ 102.5 lbs. (46.5 Kg.)
NOTE: The specications, photographs, drawings and information in this manual represent the current model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
2
SAFETY INSTRUCTIONS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock,
re, and/or serious personal injury. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied and/or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual
carefully. Learn the tool’s applications, work capabilities, and its specic potential hazards.
4. AVOID A DANGEROUS WORKING ENVIRONMENT. DO NOT use electrical tools in a damp environment or expose them to rain.
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the machine.
1. Some dust created by using power tools contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other
masonry products.
Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
2. READ the entire Owner’s Manual. LEARN how to use the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied with a 3 prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the 3rd prong. See Grounding Instructions on the following pages.
5. DO NOT use electrical tools in the presence of ammable liquids or gasses.
6. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with oor surfaces that are slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.
10. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE ELECTRICAL RECEPTACLE when making adjustments, changing parts or performing any maintenance.
3
SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning “ON” the machine.
15. USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over, or you accidentally contact the tool.
18. DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep oor clear of debris, grease, and wax.
25. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica dust
and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly tting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on the following page shows the cor­rect size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an exten­sion cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
20. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not dam­aged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR
UNDER THE INFLUENCE OF DRUGS, MEDICATION OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure the work piece. This is safer than attempting to hold the work piece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING A POWER TOOL.
A moment of inattention while operating power tools may result in serious personal injury.
27. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from:
Power Tool Institute 1300 Summer Avenue Cleveland, OH 44115-2851 www.powertoolinstitute.org
National Safety Council 1121 Spring Lake Drive Itasca, IL 60143-3201 www.nsc.org
American National Standards Institute 25 West 43rd Street, 4th Floor New York, NY 10036 www.ansi.org
ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor regulations www.osha.gov
28. SEE PAGE 16 for LASER SAFETY INFORMATION.
29. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others.
4
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
THIS 120V TOOL MUST BE GROUND-
ED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into a matching elec­trical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY ANY PLUG. If it will not t the electrical receptacle, have the proper electrical receptacle installed by a qualied electrician.
IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment ground­ing conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.
EXTENSION CORDS
THE USE OF AN EXTENSION CORD WITH THIS MACHINE IS NOT RECOMMENDED. For best power and safety, plug the machine directly into a dedicated, grounded electrical outlet that is within the supplied cord length of the machine.
If an extension cord needs to be used, it should only be for a limited operation of the machine. The extension cord should be as short as possible in length, and have a minimum gauge size of 14AWG.
Check extension cords before each use. If damaged replace immediately. Never use a tool with a damaged cord, since touching the damaged area could cause electrical shock, resulting in serious injury.
Use a proper extension cord. Only use cords listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. When operating a power tool out­doors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.
CHECK with a qualied electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3-PRONG GROUNDING PLUG THAT MATCHES THE MACHINE’S 3-PRONG PLUG AND ALSO THE 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG. *
REPLACE A DAMAGED OR WORN CORD IMMEDIATELY.
This tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE A. It shows a 3-wire electrical plug and electrical receptacle that has a grounding conductor. If a properly grounded electrical receptacle is not available, an adapter as shown in FIGURE B can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.
THIS ADAPTER IS PROHIBITED IN CANADA.
FIG. A
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with your power tool. * Canadian electrical codes require extension cords
to be certied SJT type or better.
** The use of an adapter in Canada is not acceptable.
FIG. B
COVER RAILS
5
SAFETY INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS FOR DRILL PRESSES
This machine is intended for the drilling of wood, composite materials, plastics, ferrous and non-ferrus metals. The permissible workpiece dimensions must be observed (see Technical Specification). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer, can cause unforeseen damage and invalidate the warranty.
ATTENTION:
Therefore, the user must be aware that wood working machines are dangerous if not used with care and all safety precautions are adhered to.
Use of this drill press still presents risks that cannot be eliminated by the manufacturer.
1. Do not operate the Drill Press until it is assembled and you have read all of the instructions.
2. Do not operate the Drill Press unless you are familiar with its safe operation. If you are not familiar with the operation of a Drill Press seek advice from your supervisor, instructor or other qualied individual.
3. If you are using a bench top Drill Press, it must be securely fastened to a stand or bench.
4. If you are operating a oor Drill Press it must be securely fastened to the oor.
5. Always clear the table and work area before turning on the Drill Press.
6. Always use drill bits, cutting tools and accessories with a 1/2” shank or less.
7. Never place hands near the drill bit, cutting tool or accessory while operating the Drill Press.
8. Always wear approved, safety eye wear and hearing protection while operating the Drill Press.
9. Never wear loose clothing, gloves or ties while operating the Drill Press. Tie loose hair back.
10. Always wear a dust mask and use adequate dust
collection and proper ventilation.
11. Always have a rm footing while operating the
Drill Press.
12. Always keep the work surface and work areas clear of debris.
13. Never attempt to do set-up work, assembly or layout work on the Drill Press while it is in operation.
14. Never look directly into the laser beam or use optical tools to view the laser beam. Eye injury could result.
15. Always lock all table, column and head locks before turning on the Drill Press.
16. Never start the Drill Press with the drill bit, cutting tool or accessory in contact with the work piece.
17. Never operate the Drill Press with a damaged drill bit, cutting tool or accessory.
18. Always check that the drill bit, cutting tool or accessory is held tight in the chuck.
19. Never operate the Drill Press with the chuck key in the chuck.
20. Always adjust the depth stop to avoid drilling into the table surface.
21. Never drill material unless it is properly supported. Non at work pieces require additional support.
22. Always clamp the work piece to the table.
23. Always support large work pieces at the same height as the table.
24. Never remove the work piece or clear the table until the Drill Press comes to a complete stop.
25. Never operate the Drill Press with missing, damaged, worn, loose or defective parts.
26. Never adjust, change speeds or perform main- tenance on the Drill Press while it is operating.
27. Always clean the work surface and work area when nished operating the Drill Press.
28. Always disconnect the power when adjusting or performing maintenance on the Drill Press.
29. Always disconnect the power when nished using the Drill Press to prevent accidental operation.
30. See page 16 for Laser Safety Information.
SAVE THESE INSTRUCTIONS. Refer to them often.
This owner’s manual is not a teaching aid. Use of this owner’s manual is intended to
show assembly, adjustments, and general use.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to lter out
microscopic particles. For more detailed information about California Proposition 65 log onto rikontools.com.
California Proposition 65 Warning
6
GETTING TO KNOW YOUR MACHINE
Belt Cover & Locking Knob
Safety Labels
LED Speed Display
Chuck Key & Holder
Light & Laser Switches
Feed Handles
Chuck
Table
Table Lock Lever
LED Light & Lasers
Rack Collar
Column Rack
Table Height Handle
Motor
Electrical Cord
Column
Table Support Lock Lever
Column Support
J
On/O󰀨 Switch
Depth Stop & Scale
Speed Change Handle
Table Support
Table Angle Scale
Slots for Mounting Clamps & Jigs
Base
2 Holes to Secure Base to Stand or Bench
CONTENTS OF PACKAGE
Model #30-212VS 12” Variable Speed Drill Press is shipped complete in one box.
Unpacking and Clean-up
1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to make sure that all of the items are accounted for, before discarding any packing material. Place parts on a protected surface for easy identication and assembly. If any parts are missing or broken, please call RIKON Customer Service (877-884-5167) as soon as possible for replacements. DO NOT turn your machine ON if any of these items are missing. You may cause injury to yourself or damage to the machine.
2. Report any shipping damage to your local distributor. Take photographs for any possible insurance claims.
3. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use; gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.
4. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
5. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is running properly.
7
CONTENTS OF PACKAGE
D
LIST OF LOOSE PARTS
A. Head Assembly B. Base C. Column Assembly D. Table E. 5/8” Chuck F. Arbor JT3 - MT2 G. Chuck Key H. Speed Handle I. Drive Handles (3)
Q
E
A
F
G
M
B
H
P
O
J. Crank Handle K. Table Bracket Lever Handle L. Table Arm Lever Handle M. Hex Head Bolts (4) N. Hex Wrenches - 3 & 4mm O. Special Wrench - 19mm / 8 mm P. Drift Wedge Q. 16mm Wrench R. Manual & Warranty Card (not shown)
N
C
I
J
K L
Tools Needed for Assembly
- Phillips Screwdriver
- 10mm, 16mm or Adjustable Wrench
- Rubber Mallet or Hammer & Block of Wood
MOVING & INSTALLING THE DRILL PRESS
1. When moving the Drill Press, hold both the column and under the drill press base to lift and move the machine. The drill press head with motor is top heavy and must remain upright to avoid tipping.
DO NOT use the plastic lid assembly at any time to move the tool! DO NOT move or carry the Drill Press with the
work table, chuck or operating handles, as this may also damage the machine.
2. Secure the machine onto a solid stand, or bench, that is located in an area that has ample space in front and at both sides for working and moving work pieces around the drill press.
INSTALLATION
3. For best power and safety, the machine should
be plugged directly into a dedicated grounded electrical outlet that is within the supplied cord length of the machine. The use of an extension cord is not recommended.
4. Align the machine so that during use, any
projects, debris or kickback will not face aisles, doorways, or other work areas that bystanders may be in. Do not locate or use the machine in damp or wet conditions.
5. Once in place in your shop, make sure that the
machine is level. Secure the machine to a bench or stand, with lag screws or bolts (not supplied). This will eliminate any tipping over of the drill press, and reduce any possible vibration during use.
8
ASSEMBLY
BASE AND COLUMN ASSEMBLY
1. Place the Base (Part #1, Figure 1, A) on a level oor where the machine will be used. FIG. 1.
2. Attach the Column (#2 & 5, B) to the base using four M10x25 hex Bolts (#4). Tighten all four bolts.
NOTE: The column is shipped with the toothed Rack (#6), Collar Rack (#7) and Table Arm Assembly (#10-18) pre-assembled on the column. The column should be positioned on the base with the table arm facing forward with the rack to the right side of the column.
3. Check the Hex Screw (#3) on the side of the support column (B), and the Hex Screw (#8) on the Collar Rack (#7) to make sure that they are secure.
INSTALLING THE HANDLES & TABLE
1. Install the large Locking Lever Handle (#9) onto the rear joint of the table support bracket. Slide the handle through the un-threaded hole on the bracket casting. The handle will engage the threading on the other side of the hole in the casting, then tighten the locking lever to secure the bracket in place on the column. FIG. 2.
NOTE: Parts referenced throughout the manual refer to the identication key numbers of the Parts Diagrams and Parts Lists on pages 22 to 25.
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE.
B
A
FIG. 1
2. Install the table raising/lowering Crank Handle (#19) to the side shaft of the Table Support (#10) with a hex wrench. FIG. 3.
3. If not pre-installed at the factory, install the small Locking Lever (#9, Fig. 4, A) onto the front joint of the Table Support Bracket (#15, B). FIG. 4.
4. Insert the table's (#20) post (C) into the table support bracket (B) as shown in Figure 4. Tighten the locking lever (A) to secure the table in position.
C
A
B
FIG. 2
FIG. 3
FIG. 4
CONTINUED ON THE NEXT PAGE
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