RIKON Power Tools 30-140 User Manual

34” Bench Radial Drill Press
Model: 30-140
Part # 30-140M1
Owner’s Manual
Record the serial number and date of purchase
Serial number:
Date of purchase:
For more information:
www.rikontools.com or info@rikontools.com
For Parts or Questions:
techsupport@rikontools.com or 877-884-5167
Operator Safety: Required Reading
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times.
There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
General Safety Warnings
KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work
capabilities, and its specific potential hazards.
ALWAYS GROUND ALL TOOLS.
If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle. If you use an adapter to accommodate a two-pronged receptacle, you must attach the adapter plug to a known ground. Never remove the third prong of the plug.
ALWAYS AVOID DANGEROUS ENVIRONMENTS.
Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.
ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
ALWAYS KEEP YOUR WORK AREA CLEAN. Cluttered areas and benches invite accidents.
ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES.
All visitors should be kept a safe distance from the work area.
ALWAYS MAKE THE WORKSHOP CHILDPROOF. Childproof with padlocks, master switches, or by removing starter keys.
NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, MEDICATION, OR ALCOHOL.
ALWAYS WEAR PROPER APPAREL.
Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is recommended for the best footing.
ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION.
Also use a face or dust mask if the cutting operation is dusty.
NEVER OVERREACH.
Keep your proper footing and balance at all times.
NEVER STAND ON TOOLS.
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
2
ALWAYS DISCONNECT TOOLS. Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.
ALWAYS AVOID ACCIDENTAL STARTING.
Make sure switch is in “OFF” position before plugging in cord.
NEVER LEAVE TOOLS RUNNING UNATTENDED.
ALWAYS CHECK FOR DAMAGED PARTS.
Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other damaged parts should immediately be properly repaired or replaced.
Special Safety Rules For Drill Press
1. Do Not operate the Drill Press until it is assembled and you have read the instructions.
2. Do not operate the Drill Press unless you are familiar with its safe operation. If you are not familiar with the operation of a Drill Press seek advice from your supervisor, instructor or other qualified individual.
3. If you are using a bench top Drill Press, it must be securely fastened to a stand or bench.
4. If you are operating a floor Drill Press it must be securely fastened to the floor.
5. Always clear the table and work area before turning on the Drill Press.
6. Always use drill bits, cutting tools and accessories with a 1/2” shank or less.
7. Never place hands near the drill bit, cutting tool or accessory.
8. Never wear loose clothing, gloves or ties while operating the Drill Press.
9. Always have a firm footing while operating the Drill Press.
10. Always keep work surface and work areas clear of debris.
11. Never attempt to do set-up work, assembly or layout work on the Drill Press while it is in operation.
12. Never start the Drill Press with the drill bit, cutting tool or accessory in contact with the work-piece.
13. Always lock all table, column and head locks before turning on the Drill Press.
14. Never operate the Drill Press with a damaged drill bit, cutting tool or accessory.
15. Always check the drill bit, cutting tool or accessory in tight in the chuck.
16. Never operate the Drill Press with the chuck key in the chuck.
17. Always adjust the depth stop to avoid drilling into the table surface.
18. Never drill material unless it is properly supported. Non flat work-pieces require additional support.
19. Always clamp the work piece to the table.
20. Always support large work-pieces at the same height as the table.
21. Never remove the work-piece or clear the table until the Drill Press comes to a complete stop.
22. Always wear a face shield and safety glasses while operating the Drill Press.
23. Never operate the Drill Press with missing, damaged, worn, loose or defective parts.
24. Never adjust, change speeds or perform
maintenance on the Drill Press while it is operating.
25. Always clean the work surface and work area when finished operating the Drill Press.
26. Always disconnect the power when adjusting or performing maintenance on the Drill Press.
27. Always disconnect the power when finished using the Drill Press to prevent accidental operation.
Note: This owner’s manual is not a teaching aid. Use of this owner’s manual is intended to
show assembly, adjustments, and general use.
SAVE THESE INSTRUCTIONS.
Refer to them often.
3
Table of Contents
Safety Warnings....................................................................................................................................2
Drill Press Safety Rules ..........................................................................................................................3
Specifications ........................................................................................................................................4
Contents of Package...................................................................................................................5
Unpacking and Cleaning the Drill Press........................................................................................................5
Getting To Know Your Drill Press...........................................................................................................6
Assembly ..............................................................................................................................................7
Head Assembly.................................................................................................................................8
Installing/Removing the Chuck and Arbor...........................................................................................9-10
Installing the Table.......................................................................................................................................10
Adjustment and Operation..........................................................................................................................11
Head Adjustments ..................................................................................................................................11
Table Adjustments.......................................................................................................................................12
Changing Spindle Speeds.................................................................................................................12-13
Setting the Spindle Lock...............................................................................................................................13
Setting the Drill Depth...............................................................................................................................13
Maintenance.......................................................................................................................................14
Wiring Diagram.......................................................................................................................................14
Electrical Requirements..........................................................................................................................15
Troubleshooting ..................................................................................................................................16
Parts Explosion ................................................................................................................................17
Parts List ........................................................................................................................................18
Notes ..................................................................................................................................................19
Warranty .............................................................................................................................................20
Specifications
Type Swing Motor Chuck Size Drilling Capacity Spindle Travel Spindle Taper Head Rotates Amps
Head Tilt Volts
Number of Speeds Net weight
Speed Range Quill Diameter Table Table Tilt Table Rotates Base Size Column Diameter Overall Height Net weight
Bench 34” 1/3 HP, 110V, 4.5A 5/8” 5/8” 3-1/8” MT2
o
360 11
Left-90o Right-45 220
5 240 lbs
620-3,100RPM 2-3/16” 7-3/4” x 7-3/4”
o
45
o
360 13-5/8” x 8-5/16” 2-3/8” 37” 108 lbs
o
4
Contents of Package
Model 30-140 34” Bench Radial Drill Press is shipped complete in one box.
1. Unpacking and Checking Contents
a. Separate all “loose parts” from packaging materials and check each item with “Table of Loose Parts” to make sure all items are accounted for, before discarding any packaging material. b. With the help of another person, carefully lift the Drill Press head out of the box. c. Remove protective oil that is applied to the table and column before assembly. Use any ordinary house hold type grease or spot remover. d. Apply a coat of paste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
TABLE OF LOOSE PARTS
Item Part Name Qty
A Drill Press Head 1 B Arbor 1 C Belt 1 D Table Assembly 1 E Column Assembly 1 F Base 1 G Loose Beg 2 H Chuck 1 I Owner’s manual 1
B
E
C
D
F
Tools required for assembly
1. Allen wrenches (provided).
2. Rubber mallet or block of wood and hammer.
3. Adjustable wrench or open end wrench.
G
G
A
I
H
4. Household grease remover.
5. Hex. Wrench (provided)
5
Belt Cover
Getting to Know Your Drill Press
Switch
Feed Handle
Table
Table Support
Crank Handle
Base
Motor
Lock Handle
Lock Handle
Column
Chuck
Lock Handle
6
Base and Column Assembly
Assembly
1. Place the base (A-Fig. 1) on a level floor where the machine will be used.
2. Attach the column (B-Fig.1) to the base (A-Fig.1) using four M8x20 hex bolts. Tighten all four bolts.
3. Using an allen wrench (C-Fig. 2) remove the column collar (D-Fig. 2) as shown.
4. Insert the worm elevation gear (E-Fig. 3) into the table support bracket (F-Fig. 3) as shown.
5. Place rack (G-Fig. 4) inside the table support bracket (F-Fig. 4) lining up the teeth as shown.
6. Slide the table support and rack assembly over the column and replace the column collar.
B
A
Figure 1
D
C
Figure 2
Figure 3
G
F
E
F
Figure 4
7
Head Assembly
1. Place the locking shoe (part# 15B) in the recessed pocket of the head. (Fig. 5)
Assistance is needed for this next step.
NOTE:
2. Place the drill press head (A-Fig. 6) onto the column (B-Fig. 6) as far as it will go.
3. Attach the two clamping levers (part# 30B) on the drill press column guide (part# 18B). (Fig. 7)
A
B
Figure 6
4. Align the drill press head (A-Fig. 8) with the base of the drill press.
5. Tighten the drill press head (A-Fig. 8) to the column (B-Fig. 8) by tightening the locking lever (part# 30B) on the left side of the guide column (part# 18B).
Figure 5
clamping levers
Figure 7
A
locking lever
B
6. Attach the three feed handles (part# 35B) to the hub (part# 36B). Fig. 9
Figure 8
Figure 9
8
INSTALLING/REMOVING CHUCK AND ARBOR
IMPORTANT!
It is important that the chuck and arbor are free of any grease or rust protection. Use ordinary household grease remover.
INSTALLING THE CHUCK AND ARBOR
1. Open the chuck jaws as wide as possible to prevent any damage. (Fig.10)
2. Insert the arbor (A-Fig.11) into the chuck (B-Fig.11) as shown.
Open Chuck Jaws
Figure 10
3. Carefully insert the chuck and arbor assembly into the spindle, making sure to align the flat part of the arbor with the spindle. (Fig. 12)
4. Using a mallet or wood and hammer, drive the chuck and arbor assembly into the spindle. This will properly seat the chuck assembly on the spindle. (Fig. 13)
5. Close the chuck jaws with the chuck key provided.
Figure 11
Figure 12
NOTE:
NEVER HIT THE CHUCK ASSEMBLY WITH A METAL HAMMER. This could damage the chuck assembly or spindle.
Figure 13
9
REMOVING THE CHUCK
1. Open the chuck jaws as wide as possible to prevent damage.
B
2. Lower the spindle until the slot in the spindle is exposed. (Fig.14)
3. Position the table approximately 1/2” below the extended chuck.
4. Turn the chuck until a through hole is exposed in the spindle.
5. Insert the Key-drift provided into the slot. (Fig.15)
6. Gently tap the key-drift with a mallet to release the chuck.
1. Tighten the locking lever (A-fig.16) onto the table support bracket (B-Fig.16) and install the table raising/lowering handle (C-Fig.16).
A
Figure 14
Figure 15
A
B
C
Figure 16
10
Adjustment and Operation
HEAD ADJUSTMENTS
Tilting the Drill Press Head 45o Clockwise and
o
Counterclockwise
90
1. Loosen the lock handle (A-Fig.19) on the right side of the drill press head.
2. Pull the guide pin out on the left side of the drill press head (A-Fig.20) and rotate 90 may be tilted to the desired angle.
3. Tighten the lock handle.
o
. The head
A
4. To return to the original position, loosen the lock handle.
5. Move the head back to a vertical position .
6. Pull the guide pin out and rotate until it seats in the guide pin slot.
7. Tighten the lock handle.
Adjusting the Drill Press Head Forward and Backwards
1. Loosen the lock handle on the right side of the head.
2. Turn the handle (A-Fig.21,22 ) to the desired position.
3. Tighten the lock handle.
Figure 19
A
Figure 20
A
Figure 21
A
Figure 22
11
TABLE ADJUSTMENTS
Raising and Lowering the Table
1. Loosen the column lock (A-Fig.23) on the table support bracket (B-Fig.23).
2. Turn the crank to raise or lower the table to the desired height.
3. Tighten the column lock (A-Fig.23).
The table can rotate 360o by loosening the table lock handle and turning to the desired position. (Fig. 24)
CHANGING SPINDLE SPEEDS
WARNING!
Disconnect machine from the power source.
1. Turn off and disconnect the power to the Drill Press.
2. Open belt cover.
B
A
Figure 23
Figure 24
3. Release the tension on the belt by loosening the belt tension lock (A-Fig.25) and pull forward on the motor (B-Fig. 25).
4. Choose the desired speed by referring to the speed selection chart.
B
A
Figure 25
12
CHANGING SPINDLE SPEEDS CONT.
6. Place the belt on the pulleys in relation to the speed chosen on the speed selection chart starting with the motor pulley first. (Fig.27)
7. Push back on the motor until there is approximately 1/2" deflection in the belt. (Fig.28)
8. Tighten the belt tension lock handle.
9. Close the belt guard.
10. Reconnect the Drill Press to the power.
SETTING THE SPINDLE LOCK
1. Loosen the depth stop collar lock (A-Fig.29) as shown.
2. Lower the spindle to the desired depth. (Fig.30)
3. Turn the depth stop collar clockwise until the collar stops (B-Fig.29).
4. Tighten the depth stop collar lock.
NOTE:
Figure 30 shows the spindle in the locked position.
Figure 27
Figure 28
A
SETTING THE DRILL DEPTH
1. With the spindle in the up position, loosen the depth stop collar lock (A-Fig.29) as shown.
2. Turn the depth stop collar clockwise until the pointer reads the desired drill depth on the scale (B-Fig.29).
4. Tighten the depth stop collar lock.
B
Figure 29
Figure 30
13
Maintenance
WARNING:
To avoid injury due to unexpected starting, before cleaning or carring out maintenance
work, switch off and disconnect the drill press from the power source.
1. Never use water or other liquids to clean the drill press. Use a dry brush.
2. Regular maintenance of the drill press will prevent unnecessary problems.
3. Keep the table clean to ensure accurate cutting.
4. Keep the outside of the machine clean to ensure accurate operation of all moving parts and prevent excessive wear.
5. Frequently blow out any dust that may accumulate on the motor.
6. Apply paste wax to the table and column, to help keep the surface clean.
7. Check belts for wear and replace.
8. Keep the ventilation slots of the motor clean to prevent it from overheating.
9. Keep the inside (near the saw blade, etc.) clean to prevent accumulation of dust. Use dust collection if possible.
10.To prolong the life of the blade, when the bandsaw is not in use for extended periods, release the blade tension. Before reusing the bandsaw ensure that the blade is re-tensioned and tracking is checked.
LUBRICATION
All of the ball bearings are packed with grease at the factory. They require no further lubrication.
Periodically lubricate the worm gear (part# 18C) in the table elevation mechanism, the rack bar (part# 2C), and the spline (grooves) in the spindle (part#15A).
WIRING DIAGRAM
WARNING:
This machine must be grounded. To avoid electrocution or fire, any repairs to
electrical system should be done only by a qualified electrician, using genuine replacement parts.
110V Plug
Switch
Motor
14
Eletrical Requirements
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor, with insulation having an outer surface that is green with or without yellow stripes, is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Use only three wire extension cords that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.*
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet that looks the one illustrated in Figure A below. The tool has a grounding plug that looks like the grounding plug as illustrated in Figure A below. A temporary adapter, which locks like the adapter as illustrated in Figure B below, may be used to connect this plug to a two-pole receptacle, as shown in Figure B if a properly grounded outlet is not available.** The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician. The green colored rigid ear or tab, extending from the adapter, must be connected to a permanent ground such as a properly grounded outlet box.
* Canadian electrical codes require extension cords to be certified SJT type or better. ** Use of an adapter in Canada is not acceptable.
15
Trouble Shooting
TROUBLE PROBABLE CAUSE REMEDY
Noisy operation 1. Incorrect belt tension. 1. Adjust tension.
2. Dry spindle. 2. Lubricate spindle.
3. Loose spindle pulley. 3. Checking tightness of retaining nut on pulley and tighten if necessary.
4. Loose motor pulley. 4. Tighten setscrews in pulleys .
Drill bit burns 1. Incorrect speed. 1. Adjust speed. material 2. Chips not c om ing out of hole. 2. Retract drill bit frequently to clear chips.
3. Dull drill bit. 3. Resharpen drill bit.
4. Feeding too slow. 4. Faster the speed.
5. Not Lubricated 5. Lubricate drill bit.
Drill bit leads off, 1. Hard grain in wood or lengths 1. Resharpen drill bit correctly. hole not round of cutting lips and/ or angles
not equal.
2. Bent drill bit. 2. Replace drill bit.
W ood splinters 1. No "back up m aterial" 1. Use "back-up material" on underside of under workpiece. workpiece
W ood piece pulled 1. Not supported or 1. Support workpiece or clamp it. loose from hands clamped properly.
Drill bit binds 1. W orkpiece pinc hing drill bit 1. Support workpiece or clamp it. in workpiece or excessive feed pressure.
2. Improper belt tension, belt slips. 2. Adjust belt tension.
Exc es s ive drill bit 1. Bent drill bit. 1. Use a straight drill bit. runout or wobble 2. W orn spindle bearings. 2. Replace bearings.
3. Drill but not properly 3. Install drill bit properly.
installed in chuck.
4. Chuck not properly installed. 4. Install chuc k properly.
Quill Returns too 1. Spring has im proper tension. 1. Adjust spring tension. slow or too fast
Chuck will not stay 1. Dirty, grease, or oil on the 1. Using a household detergent clean the attached to spindle, tapered inside surface of tapered surface of the chuck and spindle it falls off when trying chuck or on the spindles to remove all dirt, grease and oil. to install it tapered surface.
16
Parts Explosion
17
Parts List
Key No.
Description
1A
BELT-“V”
2A
PULLEY NUT
3A
SPINDLE PULLEY
4A
INSERT PULLEY
5A
RING-RETAINING
6A
BEARING-BALL
7A
SPACER 1302023
8A
BEARING-BALL
9A
WASHER RUBBER
10A
TUBE-QUILL
11A
RETAINING RING
12A
CHUCK
13A
ARBOR
14A
KEY-DRIFT
15A
SPINDLE
16A
BEARING-BALL
17A
KNOB
18A
SCREW
19A
SCREW
20A
CLAMP CORD
21A
SCREW
23A
MOTOR PULLEY
24A
SCREW
25A
BELT GUARD
1B
TAPPING SCREW
2B
NO-VOLT SWITCH
3B
NUT
4B
BOX SWITCH
5B
SCREW 1302021
6B
NUT-HEX
7B
NUT-HEX
8B
CAP-SPRING
9B
SPRING-TORSION
10B
RETAINER-SPRING
11B
SEAT-SPRING
12B
WASHER
13B
SCREW-SOCKET SET
14B
HEAD
15B
LOCKING SHOE
16B
HEX SCREW
17B
RING-RETAINING
18B
GUIDE-COLUMN
Part No.
1-0405010 1-1302025 1-0805006-01001G 1-1302022 1-CLP11GB894D1B 1-BRG80203GB278 2-1302023 1-BRG80201GB278 1-1303003 1-1303002-02 1-CLP17GB894D1B 1-Z103116 1-Z402003 1-1503008 1-1303001-01 1-BRG80204GB278 1-0405008-00001S 1-M5X6GB818B 1-M5X10GB818B 1-1502014 1-M6X12GB9074D1Z 1-0805005-02001G 1-M6X10GB80B 1-0405000-00049W 1-ST4D2X9D5GB845B 1-CB-8B 1-JL20061003-001S 1-U1302008-00001S 1-1302021 1-M8GB6170B 1-1504013 1-1504008 1-1504009 1-1504007 1-1504006 1-WSH8GB97D1B 1-M8X8GB80B 1-0402001-00050G 1-0402006 1-0401025 1-CLP10GB94D1B 1-0402002-00001G
Key No.
Description
19B
HORIZONTAL-TUBE
20B
MOUNT-COVER
21B
MOUNT-MOTOR
22B
MOTOR
23B
NUT HEX
24B
WASHER
25B
NUT HEX
26B
SCREW-HEX
27B
SCREW-HEX
28B
THUMB NUT
29B
WASHER
30B
CLAMPING-LEVER
31B
HORIZONTAL-RACK
32B
MOVING-BAR
34B
FEED-KNOB
35B
FEED-ROD
36B
HUB
37B
RING-DEPTH STOP
38B
LOCK-DEPTH SCREW
39B
PIN-STOP
1C
COLUMN
2C
RACK
3C
SCREW
4C
COLUMN SUPPORT
5C
HEX BOLT
6C
BASE
7C
TABLE SUPPORT
8C
CRANK
10C
PIN GEAR
11C
SCREW
12C
HEX BOLT
16C
SUPPORT CLAMP
17C
GEAR-HELICAL
18C
WORM-ELEVATION
19C
COLUMN COLLAR
20C
TABLE
Part No.
1-0401017 1-0402003-00001G 1-0402007-00001Y 1-G7812644-00001G 1-M8GB6170B 1-WSH8GB97D1B 1-M8GB6170B 1-M8X16GB5781B 1-M8X20GB5781B 1-0402005 1-WSH8GB97D1B 1-1501012-01001S 1-0401018 1-0401019 1-1504011-01001S 1-1304005-01 1-1304002 1-1304003 1-1504012 1-1504010 1-1501003 1-1501010 1-1501002-00001G 1-1001002-0001G 1-M10X40GB5781B 1-1301001-02001G 1-1501004-00001G 1-1501009-10001G 1-1501007 1-M6X10GB80B 1-M16X35GB5781B 1-1501013-01001S 1-1501006 1-1501008 1-1501011 1-1301014-01001G
18
Notes
19
Warranty
2-Year Limited Warranty
RIKON Power Tools/Richen Enterprise, Inc. (“Seller”) warrants to only the original retail consumer/ purchaser of our products that each product be free from defects in materials and workmanship for a period of two (2) years from the date the product was purchased at retail. This warranty may not be transferred.
This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs, alterations, lack of maintenance or normal wear and tear. Under no circumstances will Seller be liable for incidental or consequential damages resulting from defective products. All other warranties, expressed or implied, whether of merchantability, fitness for purpose, or otherwise are expressly disclaimed by Seller. This warranty does not cover products used for commercial, industrial or educational purposes.
This limited warranty does not apply to accessory items such as blades, drill bits, sanding discs or belts and other related items.
Seller shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty proof of purchase documentation, which includes date of purchase and an explanation of the complaint, must be provided.
The Seller reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
To take advantage of this warranty, please fill out the enclosed warranty card and send it to: RIKON Warranty 110 Cummings Park Woburn, MA 01801
The card must be entirely completed in order for it to be valid. If you have any questions please contact us at 877-884-5167 or warranty@rikontools.com.
20
For more information:
110 Cummings Park Woburn, MA 01801
877-884-5167/781-933-8400 info@rikontools.com www.rikontools.com
Copyright Richen Enterprise, Inc. 2006 Printed in China 5/06
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