RIKON Power Tools 25-010 User Manual

10" Planer/Jointer
Model: 25-010
Part #25-010M1
Owner’s Manual
Record the serial number and date of purchase
in your manual for future reference.
Serial number:
For more information:
www.rikontools.com or info@rikontools.com
For Parts or Questions:
techsupport@rikontools.com or 877-884-5167
Operator Safety: Required Reading
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times.
There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied and/
or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
General Safety Warnings
KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work
capabilities, and its specic potential hazards.
ALWAYS GROUND ALL TOOLS.
If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle. If you use an adapter to accommodate a two-pronged receptacle, you must attach the adapter plug to a known ground. Never remove the third prong of the plug.
ALWAYS AVOID DANGEROUS ENVIRONMENTS. Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.
ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
ALWAYS KEEP YOUR WORK AREA CLEAN. Cluttered areas and benches invite accidents.
ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES.
All visitors should be kept a safe distance from the work area.
ALWAYS MAKE THE WORKSHOP CHILDPROOF. Childproof with padlocks, master switches, or by removing starter keys.
NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, MEDICATION, OR ALCOHOL.
ALWAYS WEAR PROPER APPAREL.
Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is recommended for the best footing.
ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION. Also use a face or dust mask if the cutting operation is dusty.
NEVER OVERREACH. Keep your proper footing and balance at all times.
NEVER STAND ON TOOLS. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
2
ALWAYS DISCONNECT TOOLS. Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.
ALWAYS AVOID ACCIDENTAL STARTING. Make sure switch is in “OFF” position before plugging in cord.
NEVER LEAVE TOOLS RUNNING UNATTENDED.
ALWAYS CHECK FOR DAMAGED PARTS.
Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other damaged parts should immediately be properly repaired or replaced.
Special Safety Rules For Planers and Jointers
1. Regularly check that the blades and lock bars are locked tight in cutter block.
2. Always keep hands and ngers away from the blades..
3. Never make jointing or planing cuts deeper than 1/8”.
4. Make sure there are no nails or foreign objects in the part of the workpiece to be planed.
5. Use extra caution with large, very small or awkward workpieces.
6. Use extra supports (roller stands, saw horses, tables etc, for any workpieces large enough to tip when not held down to the table top.
7. Check for proper blade size and type for thickness and material being cut.
8. Plane only one workpiece at a time.
9. Avoid awkward operations and hand positions where a sudden slip could cause ngers or hand to
move into the cutter block.
10. Keep your face and body to one side, out of line with a possible kick back.
California Proposition 65 Warning
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction
activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved
safety equipment, such as dust masks that are specially designed to lter out microscopic particles.
For more detailed information about Californial Propostion 65 log onto rikontools.com.
SAVE THESE INSTRUCTIONS.
Refer to them often.
3
Table of Contents
Safety Warnings..................................................................................................................................2 -3
Planer/Jointer Safety Rules ..........................................................................................................................3
Specications ........................................................................................................................................4
Getting To Know Your Planer/Jointer ............................................................................................................5
Assembly ..............................................................................................................................................6-11
Operation.........................................................................................................................12-14
Maintenance......................................................................................................................14-16
Electrical Requirements.......................................................................................................................................17
Wiring Diagram....................................................................................................................................................18
Trouble shooting.............................................................................................................................................19
Parts Diagram.............................................................................................................................................20-21
Parts List.............................................................................................................................................22-23
Notes.............................................................................................................................................24
Warranty.............................................................................................................................................25
Specications
Cutterhead
Cutterhead Diameter 2-1/2"
Number of Knives 3 Cuts per Minute 14,400 CPM
Cutterhead Speed 4800 RPM Max. Depth of Cut 1/8"
Fence
Size 4-1/4" x 24-1/4"
Tilt 45°
Planer
Max. Cutting Width 10" Max. Cutting Height 6" Wood Feed Rate 13-1/8 FT/Min Table Size 10-1/4" x 15-3/4"
Jointer
Max. Cutting Width 10" Table Size 11" x 40-1/2"
Motor
Amps 16/8 Horsepower 1-1/2 HP Volts 110/220V Hertz 60 Hz
RPM 3400
4
Getting to Know Your Planer/Jointer
DE F
C
I
K
H
A
B
J
G
N
L
M
O
Q
P
A Function selection switch
B On / off & emergency stop
C Cutter guard D Infeed table E Outfeed table F Fence assembly G Planing depth of cut adjustment H Cutter guard rise and fall I Machine frame
J Stand & wheel kit (Optional)
K Planing extraction port 4” L Planer table M Planer rise and fall handle N Planer extraction port 4” O Planer depth gauge
P Wheel kit operating pedal (Optional)
Q Machine ID plate
5
CAUTION! To install the legs the machine must be placed onto its side. The machine is heavy. Additional help or a suitable lifting device or support will be required for lifting the machine onto the stand.
Note: With the machine laying on its side, it is easier to gain access to the underside to secure the nuts and washers.
Note: When assembling this Planer/ Jointer, DO NOT fully tighten the
nuts and bolts until the assembly is complete.
Assembly
Fig.3.4Fig.3.2
3.2 Stand Assembly
1. Before laying the machine down on its side, remove the spindle cover from the back of the machine Fig.3.2. Preferably though; if the switch has not yet been installed then lay the machine down on this side, as this is steel panelling with no obstructions.
2. Gently lay the machine onto it's side. Ensuring that the weight of the machine is distributed equally across the main frame.
Note: The waste packaging may be utilised to support the machine on its side, preventing damage especially if the machine is laid on the side which has a plastic cover.
3. With the machine on its side, locate the first leg and secure it to the main frame of the machine, using the nuts, bolts and washers provided Fig.3.3A, Fig.3.3B and Fig.3.3C.
4. In the same way, attach the second leg to the main frame Fig.3.4.
Fig.3.3A
FIXING HOLES
Fig.3.3B
FIXING BOLTS
Fig.3.5
LOWER BOLTS
Fig.3.6
FIXING BOLTS
5. Continue the same process until legs three and four have been se­cured to the main frame Fig.3.5. How­ever, it may not be possible to fix the lower fixing bolts until the machine is in the upright position.
6. With assistance or a suitable lift­ing device, return the machine to an upright position, ensuring that all four legs are stable, secure and on a level footing Fig.3.6. Fit the final four bolts.
CAUTION! Do not attempt to lift the machine single handed. Seek assist­ance or use a suitable lifting device.
Fig.3.3C
FIXING NUTS AND WASHERS
6
4.1 Installing the in-feed table:
1. Remove the four socket head cap screws from table cover rails, already fitted Fig.4.1.
2. Take the in-feed depth of cut adjust­ing bar. Remove the collar and spring washer Fig.4.2.
Fig.4.1
Assembly
Table cover rails
Fig.4.6
Self tap screw
& washer
Slot
3. Thread bar through underside of ta­ble then re-fit and secure collar Fig.4.3.
4. Hold table up to machine while threading depth of cut control bar into spacer shaft Fig.4.4.
5. Fit the infeed table into position under the table cover rails and wind the depth of cut bar until the uppermost line on the depth scale is registered. Re-fit and secure the table cover rails, Fig.4.5. These rails should not be fully tightened as the table needs to slide up and down in order to adjust the depth of cut. As a guide fully tighten the socket head cap screws and back them off a
1/4 turn.
4.2 Installing the thicknessing dust extraction outlet: Stand to the opposite side of the ma­chine, locate the slotted extrusion and hold the extraction outlet into position Fig.4.6. Secure this outlet into the slot using 4 self tap screws and washers Fig.4.7.
Socket head cap screw
Fig.4.2
Collar
Fig.4.4
Collar
Slotted extrusion
Fig.4.7
Fig.4.8
Locking levers
Location Lugs
4.3 Installing the outfeed table:
1. Hold the outfeed table over the lugs on planer body and lock the table in place with the levers Fig.4.8.
4.4 Table adjustment:
1. Ensuring that the infeed table is set to the upper line on the scale run a straight edge across both tables. They should be set at the same height and perfectly level, if not adjust the outfeed table using the adjustment plates on either side of the table.
2. To adjust the angle of the table use the jacking screws Fig.4.9.
3. To adjust the height of the table undo the Allen bolts and slide the mounting plate accordingly Fig.4.10. To make this adjustment it is advisable to remove the table and set the gap into the elongated hole with dividers or callipers.
Fig.4.5
Spacing bar
Fig.4.5
Socket head cap screw
Depth scale
7
Depth of cut bar
Table cover rail
Fig.4.9
Jacking
screw
Fig.4.10
Gap
Allen bolts
Assembly
4.5 Installing the fence:
1. Attach the fence carrier casting to the side of the infeed table using 2 x 10mm bolts Fig.4.11.
2. Slide the fence assembly on to the fence carrier and tighten the lower ratchet handle to secure. Now fit the guard plate Fig.4.12.
4.6 Setting the fence: Once the fence is in position it must now be accu­rately set at 90º. To do this you will need an accurate square. Loosen the upper ratchet handle and adjust the fence into position against the square. Once at 90º tighten the upper ratchet handle to secure the position. Now adjust the 90º stop screw against the registration point this will ensure that the fence al­ways returns to 90º. Fig.4.13. This same operation should also be carried out for the 45º stop screw.
Fig.4.11
Fence carrier
Fig.4.12
Lower Ratchet handle
Fig.4.13
Upper Ratchet handle
10mm Bolts
Guard plate
45º stop screw
90º stop screw
4.7 Switch box: Install the switch box to the side of the machine with the supplied hardware Fig.4.14.
4.8 Planer handle: The planer handle should now be attached with the long Phillips head screw. Fig.4.15.
Fig.4.14
Switch Box
Fig.4.15
Planer Handle
8
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