RIKON Power Tools 23-400H User Manual
23-400H
16” Thickness Planer
with Helical Cutterhead
4001824
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: _________________________ Date of purchase: _________________________
For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167
23-400HM1
www.rikontools.com
TABLE OF CONTENTS
Specifications.....................................................................................................................2
Safety Instructions ........................................................................................................3 - 6
Getting To Know Your Machine .........................................................................................7
Contents of Package ....................................................................................................7 - 8
Assembly .....................................................................................................................8 - 9
Operation ...................................................................................................................10 - 11
Adjustments ...............................................................................................................12 - 16
Maintenance ....................................................................................................................17
Wiring Diagram ................................................................................................................17
Troubleshooting ............................................................................................................18
Parts Diagrams & Parts Lists .................................................................................. 19 - 25
Warranty ..........................................................................................................................26
Notes ...............................................................................................................................27
SPECIFICATIONS
Motor ....................................................................................................3 HP, TEFC
Motor Speed (no load).......................................................................... 3,400 RPM
Volts ............................................................................................................. 220 V
Amps, Hertz .........................................................................................12 A, 60 Hz
Cutterhead Diameter .................................................................... 2-3/4" (70 mm)
Cutterhead Speed (RPM / CPM)....................................5,100 RPM / 15,300 CPM
Number of Carbide Inserts, 4-sided.................................................................... 72
Maximum Depth of Cut ........................................................................ 1/8" (3mm)
Maximum Cutting Width ....................................................................16" (406 mm)
Maximum Cuttng Depth (Height) ............................................. 8-13/16” (225 mm)
Feed Speed SF/min ......................................................... 16 to 23 (5 to 7 SM/min)
Dust Port ...................................................................... 4-3/4” Diameter (120 mm)
Dust Collection Minimum CFM ........................................................................ 650
Noise Level (no load) .................................................................................. ≤85dB
Overall Size (LxWxH)....................55’-1/8X34-1/4”X42-1/2” (1400 x 870 x 1080 mm)
Base Size ...........................................................24-5/8” x 22-1/4” (627 x 565 mm)
Net Weight ....................................................................................375 lbs (170 kg)
This owner’s manual is not a teaching aid and is intended to show
assembly, adjustments, and general use.
NOTE: The specications, photographs, drawings and information in this manual represent the current
model when the manual was prepared. Changes and improvements may be made at any time, with no
obligation on the part of Rikon Power Tools, Inc. to modify previously delivered units. Reasonable care
has been taken to ensure that the information in this manual is correct, to provide you with the guidelines
for the proper safety, assembly and operation of this machine.
2
SAFETY INSTRUCTIONS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock,
re, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied
and/or used for any other application other than that for which it was designed. If you have any questions about its
application, do not use the tool until you have contacted us and we have advised you.
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual
carefully. Learn the tool’s applications, work capabilities,
and its specic potential hazards.
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and
follow all of the Safety and Operating Instructions before
operating the machine.
1. Some dust created by using power tools contains
chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
• masonry products.
• Arsenic and chromium from
chemically treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area and work
with approved safety equipment, such as those dust masks
that are specially designed to lter out microscopic
particles.
2. READ the entire Owner’s Manual. LEARN how to use
the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied with a 3
prong plug, it must be plugged into a 3-contact electrical
receptacle. The 3rd prong is used to ground the tool and
provide protection against accidental electric shock. DO
NOT remove the 3rd prong. See Grounding Instructions
on the following pages.
3
4. AVOID A DANGEROUS WORKING ENVIRONMENT.
DO NOT use electrical tools in a damp environment or
expose them to rain.
5. DO NOT use electrical tools in the presence of
ammable liquids or gasses.
6. ALWAYS keep the work area clean, well lit, and
organized. DO NOT work in an environment with oor
surfaces that are slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. DO NOT
permit people to be in the immediate work area,
especially when the electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform an operation
for which it was not designed. It will do a safer and
higher quality job by only performing operations for
which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear loose
clothing, gloves, neckties, or jewelry. These items can
get caught in the machine during operations and pull the
operator into the moving parts. The user must wear a
protective cover on their hair, if the hair is long, to
prevent it from contacting any moving parts.
10. CHILDPROOF THE WORKSHOP AREA by
removing switch keys, unplugging tools from the
electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE
ELECTRICAL RECEPTACLE when making adjustments, changing parts or performing any maintenance.
SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN
WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that
the power switch is in the “OFF” position before plugging
in the power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from the
immediate area prior to turning “ON” the machine.
15. USE ONLY RECOMMENDED ACCESSORIES. Use
of incorrect or improper accessories could cause serious
injury to the operator and cause damage to the tool. If in
doubt, check the instruction manual that comes with that
particular accessory.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED.
Turn the power switch to the “OFF” position. DO NOT
leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could
result if the tool tips over, or you accidentally contact the
tool.
18. DO NOT store anything above or near the tool where
anyone might try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT extend
yourself over the tool. Wear oil resistant rubber soled
shoes. Keep oor clear of debris, grease, and wax.
25. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE
PARTICLES, including wood dust, crystalline silica dust
and asbestos dust. Direct particles away from face and
body. Always operate tool in well ventilated area and
provide for proper dust removal. Use dust collection
system wherever possible. Exposure to the dust may
cause serious and permanent respiratory or other injury,
including silicosis (a serious lung disease), cancer, and
death. Avoid breathing the dust, and avoid prolonged
contact with dust. Allowing dust to get into your mouth
or eyes, or lay on your skin may promote absorption of
harmful material. Always use properly tting NIOSH/OSHA
approved respiratory protection appropriate for the dust
exposure, and wash exposed areas with soap and water.
26. USE A PROPER EXTENSION CORD IN GOOD
CONDITION. When using an extension cord, be sure to
use one heavy enough to carry the current your product
will draw. The table on the following page shows the correct size to use depending on cord length and nameplate
amperage rating. If in doubt, use the next heavier gauge.
The smaller the gauge number, the larger diameter of the
extension cord. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized
cord will cause a drop in line voltage resulting in a loss of
power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
A 3-PRONG GROUNDING PLUG AND A 3-POLE
RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
20. MAINTAIN TOOLS WITH CARE. Always keep tools
clean and in good working order. Keep all blades and tool
bits sharp, dress grinding wheels and change other
abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR DAMAGED
PARTS PRIOR TO USING THE TOOL. Carefully check
all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for
alignment, binding or breaking of moving parts. A guard
or other part that is damaged should be immediately
repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR
UNDER THE INFLUENCE OF DRUGS, MEDICATION
OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure
the workpiece. This is safer than attempting to hold the
workpiece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING A
POWER TOOL.
A moment of inattention while operating power tools may
result in serious personal injury.
27. ADDITIONAL INFORMATION regarding the safe and
proper operation of this product is available from:
• Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
• National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
www.nsc.org
• American National Standards Institute
25 West 43rd Street, 4th Floor
New York, NY 10036
www.ansi.org
• ANSI 01.1 Safety Requirements for
Woodworking Machines and the
U.S. Department of Labor regulations
www.osha.gov
28. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use them to instruct others.
4
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
THIS TOOL REQUIRES THE INSTALLATION OF A 220V
PLUG (NOT INCLUDED), AND MUST BE GROUNDED
WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance
for electric current and reduces the risk of electric shock.
This tool is equipped with an electric cord that has an
equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into
a matching electrical receptacle that is properly installed
and grounded in accordance with ALL local codes and
ordinances.
DO NOT MODIFY ANY PLUG. If it will not t the electrical receptacle, have the proper electrical receptacle
installed by a qualied electrician.
EXTENSION CORDS
USE OF AN EXTENSION CORD WITH THIS MACHINE
IS NOT RECOMMENDED. FOR BEST POWER AND
SAFETY, PLUG THE PLANER DIRECTLY INTO A
DEDICATED GROUNDED ELECTRICAL OUTLET
THAT IS WITHIN THE SUPPLIED CORD LENGTH OF
THE MACHINE.
IF AN EXTENSION CORD NEEDS TO BE USED, IT
SHOULD ONLY BE FOR LIMITED OPERATION OF
THE PLANER. THE EXTENSION CORD SHOULD BE
AS SHORT AS POSSIBLE IN LENGTH, AND HAVE A
MINIMUM GAUGE SIZE OF 14AWG.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
THE PROPER TYPE OF A 3-PRONG GROUNDING
PLUG THAT MATCHES THE MACHINE'S 3-PRONG
PLUG AND ALSO THE 3-POLE RECEPTACLE THAT
ACCEPTS THE TOOL’S PLUG. *
IMPROPER ELECTRICAL CONNECTION of the
equipment grounding conductor can result in risk of
electric shock. The conductor with the green insulation
(with or without yellow stripes) is the equipment grounding conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement
of the electric cord or plug is necessary.
CHECK with a qualied electrician or service personnel
if you do not completely understand the grounding
instructions, or if you are not sure the tool is properly
grounded when installing or replacing a plug.
REPLACE A DAMAGED OR WORN CORD
IMMEDIATELY.
This tool is intended for use on a circuit that has a 220
volt electrical receptacle. FIGURE A shows the type of
the 220v, 3-wire electrical plug and electrical receptacle
that has a grounding conductor that is required.
Sample of 220 volt plug required for this machine.
Check extension cords before
each use. If damaged replace immediately. Never
use a tool with a damaged cord, since touching the
damaged area could cause electrical shock, resulting
in serious injury.
Use a proper extension cord. Only use cords listed by
Underwriters Laboratories (UL). Other extension cords
can cause a drop in line voltage, resulting in a loss of
power and overheating of tool. When operating a power
tool outdoors, use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for outdoor use and
reduce the risk of electric shock.
Keep the extension cord clear
of the working area. Position the cord so that it will
not get caught on lumber, tools or other obstructions
while you are working with a power tool.
* Canadian electrical codes require extension cords
to be certied SJT type or better.
** The use of an adapter in Canada is not acceptable.
FIG. A
Consult a qualied
electrician if the
distance of the
machine from the
electrical panel is
greater than 30 feet.
THIS SYMBOL DESIGNATES
THAT THIS TOOL IS LISTED BY
THE INTERTEK TESTING SERVICES, TO UNITED STATES AND
CANADIAN STANDARDS.
5
SAFETY INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS FOR PLANERS
This machine is intended for surface thickness planing of natural, solid woods. The permissible workpiece dimensions
must be observed (see Technical Specification). Any other use not as specified, including modification of the machine
or use of parts not tested and approved by the equipment manufacturer can cause unforeseen damage.
ATTENTION: Use of this planer still presents risks that cannot be eliminated by the manufacturer. Therefore, the
user must be aware that wood working machines are dangerous if not used with care and all safety precautions are
adhered to.
1. Do not operate this machine until you have read all of the following instructions.
2. Do not attempt to operate this machine until it is completely assembled.
3. Do not turn ON this machine if any pieces are damaged or missing.
4. This machine must be properly grounded.
5. If you are not familiar with the operation of the machine, obtain assistance from a qualied person.
6. Always wear approved, safety protective eyewear and hearing protection when operating this machine.
7. Always wear a dust mask and use adequate dust collection and proper ventilation.
8. Do not wear loose clothing or jewelry when operating this machine. Keep long hair tied back.
9. Always make sure the power switch is in the OFF position prior to plugging in the machine.
10. Always make sure the power switch is in the OFF position and the machine is unplugged when doing any cleaning,
assembly, setup operation, or when not in use.
11. Make sure all safety guards and hardware are securely tightened before operating the machine.
12. Regularly check that the blades are locked tight in the cutterhead.
13. Always keep hands and fingers away from the cutterhead, chip exhaust opening, feed rollers, belts and pulleys to
prevent injury.
14. Never make planing cuts deeper than 1/8”. Multiple cuts, 1/16" or less, produce better finish results.
15. Make sure there are no loose knots, nails, staples, dirt or foreign objects in the workpiece to be planed.
16. Use extra caution with large, warped, very small or awkward workpieces. Joint warped boards flat before planing.
17. Use extra supports (roller stands, saw horses, tables etc, for any workpieces large enough to tip when not held
down to the table top.
18. Plane wood in the same direction of the grain, not across the grain. Never plane end cuts or end grain.
19. Plane only one workpiece at a time. Vary the feeding of the workpieces along the cutterhead, center/left/right, so
that all of the knives get used and thus remain sharp, longer.
20. Never reach inside of a running machine, and avoid awkward operations and hand positions where a sudden slip
could cause fingers or a hand to move into the cutterhead.
21. Do not clear a jammed workpiece while the machine is running. Stop the planer, unplug it from the power scource,
and then remove the jammed workpiece. Lowering the table may be necessary to dislodge the workpiece.
22. Keep your face and body to one side of the planer during use, out of line with a possible 'kick back' (lumber
caught in by the rotating cutterehead and thrown back towards the operator).
23. The use of any accessories or attachments not recommended may cause injury to you and damage your machine.
24. Sharpen or replace dull or chipped knives immediately, as injury to the user, or the machine, may result.
25. Replacement knives/inserts should be from, or through a source recommended by the manufacturer.
26. Remove material or debris from the work area. Keep work area neat and clean.
SAVE THESE INSTRUCTIONS.
Refer to them often.
California Proposition 65 Warning
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce
your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are
specially designed to lter out microscopic particles.
For more detailed information about California Proposition 65 log onto rikontools.com.
6
D
GETTING TO KNOW YOUR MACHINE
K
C
B
A
LID OPEN
TO SHOW
CUTTERHEAD
A. Planer Table
B. Cutterhead, Chipbreaker & Guard
C. Cover On/Off Micro Switch
D. Cover Opening Knob & Handle
E. Cover
F. Cover Lift Bar & Bracket
G. On/Off Switch
H. Height Setting Wheel for Planer Table
I. Locking Lever for Planer Table
J. Infeed Roller Table
K. Stock Return Rollers
L. Outfeed Roller Table
M. Dust Port
N. Adjustment Handle for Feed Speed
H
E
G
D
F
J
E
L
H
I
FRONT
VIEW
K
M
L
N
BACK
VIEW
CONTENTS OF PACKAGE
Carefully unpack your planer from its carton. Check for any shipping damage, and make sure the following parts
are included. If any parts are missing or broken, please call RIKON Customer Service (877-884-5167) as soon as
possible for replacements. DO NOT turn your machine ON if any of these items are missing. You may cause injury to
yourself or damage to the machine.
LIST OF LOOSE PARTS
B F
A
A. Hand Wheel
B. 4-3/4" to 4" Dust Hose Adapter
C
D
C. Stock Return Rollers
D. Roller Supports
E. Roller Installation Hardware
7
E
F. Extension Roller Tables (2)
CONTINUED on page 8
CONTENTS OF PACKAGE
Tools for Assembly & Adjustments
A
A. Wrenches - 13mm , 10mm & 8mm
B. Star T25 Screwdriver
C. Hex Wrenches - 2.5mm, 4mm & 5mm
B
C
ASSEMBLY
THE PLANER MUST NOT BE PLUGGED IN AND THE POWER SWITCH
MUST BE IN THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE.
Unpacking and Clean-up
1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents t o m a k e s u r e
that all of the items are accounted for, before discarding any packing material. Place parts on a protected surface
for easy identication and assembly.
2. Report any shipping damage to your local distributor.
3. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use; gasoline, paint
thinner, mineral spirits, etc. These may damage painted surfaces.
4. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth. Be careful
when reaching inside of the planer as the knives are sharp and may cause injury if touched.
5. Set packing material and shipping carton aside. Do not discard until the machine is set up and is running properly.
INSTALLING THE PLANER
When moving the planer, DO NOT
carry it with the infeed and outfeed rollers. Use a
forklift, or pallet jack under the machine to lift and
move the planer.
1. Position the planer on a solid, level foundation that
is located in an area that ample space in front and in
back of the planer for the moving of lumber to be milled.
Align the machine so that during use, any kickback
will not face aisles, doorways, or other work areas that
bystanders may be in. Do not locate or use the machine
in damp or wet conditions.
2. The planer is firmly bolted to a pallet with 4 bolts
and nuts. Once the planer is in the area where it will
reside, unbolt the planer from the pallet. The bolts are
located through the two openings at the bottom sides of
the planer. Carefully inch-it off the pallet by pushing the
lower body/frame of the planer. DO NOT push the upper
lid as this may damage the machine. FIG. 1.
3. Secure the machine to the floor with lag screws (not
supplied). Use the same 4 holes that secured the planer
to the pallet for transport.
FIG. 1
INSTALLING THE HAND WHEEL
The handwheel, which raises and lowers the planer's
table, must be installed. FIG. 2.
1. Slip the hand wheel (#87) onto the crank bar shaft
(#91). Postion the wheel so that the flat section on the
shaft is aligned with the set screw that is pre-installed in
the hub of the handwheel.
2. Secure the wheel in place with the Set Screw (#86).
HAND
WHEEL
FIG. 2
8
ASSEMBLY
INSTALLING THE STOCK RETURN
ROLLERS
The Planer's top has two rollers for easily moving
lumber from the rear, exit end over to the front of
the planer for another thicknessing pass through the
machine. FIG. 3. To install the two rollers;
1. Lift up the Upper Cover (#13) and secure it in the
open position with the Support Bracket assembly (#17).
2. Insert a Roller Support (#213, RS) through one of
the pre-cut holes in the cover, and secure it in place
with two bolts and washers (#214). FIG. 3A. The roller
support's rounded end with the slot should be facing
up, and the flat side of the support should be facing the
outside of the planer. FIG. 3B.
3. Install the remaining three roller supports as above.
4. Install the two Rollers (#212) onto their respective
front and back pair of supports.
5. Fasten the Acorn Cap Nuts (#209) on each end of
the installed rollers' shafts to secure them in place on
the supports. FIG.3B .
RS
B
A
INSTALLING THE EXTENSION TABLES
Two Extension Tables with three rollers are supplied with
the planer to help support lumber as it enters and exits
the planer during use. FIG. 4.
1. Mount the two extension tables onto each edge of
the planer's table (#80) with the three bolts, washers and
nuts supplied (#223, 224, 225). Do not fully tighten.
2. The rollers on the extension tables should be level
with the planer's table. Use a straight edge to align the
tables' height with the planer's table.
3. Once the extension tables are positioned level
with the table, secure them in place by tightening the
fasteners (Step 1).
INSTALLING DUST HOSE
It is extremely important that a dust collection system is
used with this planer to eliminate harmful airborne dust,
prevent the build-up of chips that may jam the roller
system in the cutterhead, and to keep the working area
clean of debris.
FIG. 3
FIG. 4
The planer is supplied with a 4-3/8" dust port which is
part of the Upper Cover (#13) assembly. FIG. 5.
A 4-3/8" to 4" Adapter is also supplied to connect flexible
4" dust hose to the planer. Make sure all connections
are secure and your dust collector is turned on before
any milling of lumber is done.
FIG. 5
9
Loading...