Rikon Power Tools 10-341 Operator's Manual

18” Bandsaw
10-341
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: _________________________ Date of purchase: _________________________
For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167
10-341M1
www.rikontools.com
TABLE OF CONTENTS
Specications.....................................................................................................................2
Safety Instructions ........................................................................................................3 - 6
Getting To Know Your Machine .........................................................................................7
Contents of Package ....................................................................................................8 - 9
Assembly ........................................................................................................10 - 11
Adjustments...............................................................................................................11 - 15
Operation ..................................................................................................................16
Maintenance ....................................................................................................................17
Notes ...........................................................................................................................17, 19
Wiring Diagram ................................................................................................................20
Troubleshooting .......................................................................................................18, 20 - 23
Parts Diagrams & Parts Lists ..................................................................................24 - 33
How To Guide for all Band Saw Blades .................................................................................34
Warranty ..........................................................................................................................35
SPECIFICATIONS
Motor ..................................................................................... 2 HP, TEFC
Motor Speed (no load)............................................................ 3,400 RPM
Volts ................................................................................................ 220 V
Amps, Hertz ..........................................................................8.8 A, 60 Hz
Blade Length ..................................................................153” (3,886 mm)
Blade Width .......................................................1/4” - 1-3/8”” (6 - 35 mm)
Blade Speed ...................................................3,280 ft/min (1,000 m/min)
Table Size (W x D) .................................... 19” x 17” (483 mm x 432 mm)
Table Tilt ................................................................... Left -1.50 , Right 45
Maximum Cutting Width (throat) ...................................17-1/2” (445 mm)
Maximum Cuttng Depth (height) ........................................ 13” (330 mm)
Table Height ..................................................................35-3/8” (900 mm)
Fence Height ................................................................... 2-3/8” (60 mm)
Fence Length ............................................................... 20-5/8” (525 mm)
Dust Ports (2) ....................................................... 4” Diameter (100 mm)
°
Base Size .................... 28-1/8” x 18-1/8” x 2-7/16” (714 x 460 x 62 mm)
Overall Height ............................................................ 72-7/8” (1850 mm)
Overall Size .......................... 75” x 30” x 29-5/8” (1905 x 762 x 752 mm)
Net Weight ..................................................................... 342 lbs (155 kg)
2
SAFETY INSTRUCTIONS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock, re,
and/or serious personal injury. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied and/ or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used in
conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual
carefully. Learn the tool’s applications, work capabilities, and its specic potential hazards.
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the machine.
1. Some dust created by using power tools contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other
masonry products.
Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
2. READ the entire Owner’s Manual. LEARN how to use the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied with a 3 prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the 3rd prong. See Grounding Instructions on the following pages.
4. AVOID A DANGEROUS WORKING ENVIRONMENT. DO NOT use electrical tools in a damp environment or expose them to rain.
5. DO NOT use electrical tools in the presence of ammable liquids or gasses.
6. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with oor surfaces that are slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.
10. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE ELECTRICAL RECEPTACLE when making adjustments, changing parts or performing any maintenance.
3
SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning “ON” the machine.
15. USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over, or you accidentally contact the tool.
18. DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep oor clear of debris, grease, and wax.
20. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR
UNDER THE INFLUENCE OF DRUGS, MEDICATION OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure the workpiece. This is safer than attempting to hold the workpiece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING A POWER TOOL.
A moment of inattention while operating power tools may result in serious personal injury.
25. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica dust
and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, includ­ing silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly tting NIOSH/OSHA approved respira­tory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on the following page shows the cor­rect size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an exten­sion cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
27. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from:
Power Tool Institute 1300 Summer Avenue Cleveland, OH 44115-2851 www.powertoolinstitute.org
National Safety Council 1121 Spring Lake Drive Itasca, IL 60143-3201 www.nsc.org
American National Standards Institute 25 West 43rd Street, 4th Floor New York, NY 10036 www.ansi.org
ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor regulations www.osha.gov
28. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others.
4
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR BREAK­DOWN, grounding provides the path of least resistance
for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with
ALL local codes and ordinances.
DO NOT MODIFY ANY PLUG. If it will not t the electrical
receptacle, have the proper electrical receptacle installed by a qualied electrician.
EXTENSION CORDS
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool.
Check extension cords before each use. If damaged replace immediately. Never use a tool with a damaged cord, since touching the damaged area could cause electrical shock, resulting in serious injury.
Use a proper extension cord. Only use cords listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. When operating a power tool outdoors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.
IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.
CHECK with a qualied electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG. *
REPLACE A DAMAGED OR WORN ELECRICAL CORD IMMEDIATELY.
This tool is intended for use on a circuit that has a 220 volt electrical receptacle. FIGURE A shows the type of the 220v, 3-wire electrical plug and electrical receptacle that has a grounding conductor that is required.
* Canadian electrical codes require extension cords to
be certied SJT type or better.
THIS SYMBOL DESIGNATES THAT THIS TOOL IS LISTED BY THE INTERTEK TESTING SERVICES, TO UNITED STATES AND CANADIAN STANDARDS.
Sample of 220 volt plug required for this machine.
Consult a qualied electrician if the distance of the machine from the electrical panel is greater than 30 feet.
** The use of an adapter in Canada is not acceptable.
FIG. A
5
SAFETY INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS FOR BAND SAWS
1. Always allow the bandsaw blade to stop before removing scrap pieces from table.
2. Always keep hands and ngers away from the blade.
3. Never attempt to saw stock that does not have a at surface, unless a suitable support is used.
4. Always hold material rmly and feed it into the blade at a moderate speed.
5. Always turn off the machine if the material is to be backed out of an uncompleted cut.
6. Adjust the upper guide about 1/8” to 1/4” above the material being cut.
7. Check for proper blade size and type for thickness and type of material being cut.
8. Make sure that the blade tension and blade tracking are properly adjusted.
9. Make “relief” cuts before cutting long curves.
10. Release blade tension when the saw will not be used for a long period of time.
California Proposition 65 Warning
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction
activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to lter out microscopic particles.
For more detailed information about California Proposition 65 log onto rikontools.com.
This owner’s manual is not a teaching aid. Use of this owner’s manual is intended to
show assembly, adjustments, and general use.
SAVE THESE INSTRUCTIONS.
Refer to them often.
NOTE: The specications, photographs, drawings and information in this manual represent the current
model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
6
GETTING TO KNOW YOUR MACHINE
F
P
B
A
C
D
G
H
M
Q
R
H
S
O
I
T
J
K
N
U
L
G
V
E
A. Tension Indicator Window B. Blade Tension Hand Wheel C. On/Off Switch D. Rip Fence, Rail & Resaw Bar E. Base
F. Blade Tracking Window G. Door Lock Knob H. Guide Post Lock Knob I. Blade Guard
J. Upper Blade Guides K. Work Table
M
L. Lower Blade Guides M. 4” Dust Port N. Table Trunnion & Lock Knobs O. Guide Post Rise/Fall Handle P. Hoist Ring Q. Blade Tracking Knob R. Push Stick & Hanger Bolt S. Quick Release Lever T. Tool Holder U. Motor Adjusting Rod & Nut V. Motor & Wiring Box
7
CONTENTS OF PACKAGE
Model 10-341 18” Bandsaw is shipped complete in one crate.
Unpacking and Checking Contents
a. Separate all “loose parts” from packaging materials and check each item with the Loose Parts
lists to make sure all items are accounted for, before discarding any packaging material.
b. Install the hoist ring into threaded hole on top of Bandsaw frame (if not pre-installed). This
allows the user to connect a properly secured hoist mechanism to lift the Bandsaw.
c. With the help of another person, or with the hoist ring, unbolt the Bandsaw from the packing
pallet. Carefully lift the Bandsaw off the packing pallet and place it on a level oor.
d. Remove the protective oil that is applied to the table. Use any ordinary house hold type grease
or spot remover. Refrain from using any cleaning solutions with water as an ingredient.
e. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean
dry cloth.
A
TABLE OF LOOSE PARTS
Item Part Name
A Bandsaw Frame Assembly B Table with Insert & Fence Rail Support C Owner’s Manual D Parts Package 1 E Parts Package 2
B
D
C
E
8
CONTENTS OF PACKAGE
LIST OF LOOSE PARTS
Table Assembly:
A. Table B. Rip Fence Rear Support Rail C. Table Mounting Bolts and Washers
Rip Fence Assembly:
A. Rip Fence B. Rip Fence Carrier C. Re-saw Bar D. Front Rail E. Knobs and Hardware for the Rip Fence
Bandsaw Accessories:
A. Hoist Ring * B. Hex Screw & Nut for Hanging Push Stick * C. Push Stick D. 4” Side Dust Port E. Hardware for installing the Dust Port *(if not pre-installed on the saw)
C
A
B
A
B
B
D
A
C
C
E
D
E
Tools for Assembly & Adjustments:
A. Wrenches: 10mm & 13mm B. Hex Wrenches; 3mm, 4mm, 5mm, 6mm
Additional Tool Required - not supplied:
#2 Phillips Screwdriver
A
B
9
ASSEMBLY
INSTALLING THE WORK TABLE
The work table is fastened to the upper table trunnions (#84, 90) with four hex Bolts and Washers (#87, 86, 85) (Circled 3 of the 4, FIG. 1, 3). With the help of another person lift the work table onto the trunnions. Slide the blade through the blade slot until the four threaded holes of the table align with the through holes in the trunnions. Secure the table in place with the supplied fasteners using the 13mm wrench provided. NOTE: Before nally secured in postion, the table can be slightly moved, left and right. Check to make sure that the table’s miter gauge slot is parallel to the side of the saw blade. This will provide a true cut when ripping stock. (Set a thin metal ruler against the side of the saw blade. Make sure that it is not touching the saw’s teeth, which can angle the ruler. Measure the distance from one end of the ruler to the miter gauge slot. FIG.
2. Then measure the same distance from the other end of the ruler to the miter gauge slot. Compare these two measurements and angle the table as necessary until the distances are the same.)
UNDERSIDE OF TABLE
FIG. 1
FIG. 2
INSTALLING THE RIP FENCE RAIL
Mount the Rip Fence Rail (#154) to the work table with the four Wing Handles and Washers (#160, 159 FIG. 3). For normal use, the rail is positioned so that it extends out past the left side of the table. Should ripping from the right of the blade need to be done, the rail can be unscrewed and moved right, so that it extends out past the right side of the table. The Rip Fence (#167) is pre­bored so that it can be reversed, end to end, if the high side of the fance, or the resaw bar is needed for use.
FIG. 3
INSTALLING THE 4” DUST PORT
Mount the 4” Dust Port (#39) under the table on the right side of the saw frame, above the lower door knob. Locate the four pan head screws and at washers from the hardware pack. Using a Phillips-head screw driver, install the screws through the dust port ange into the pre-threaded holes in the frame. Figure 4.
10
FIG. 4
ASSEMBLY
TOOL STORAGE
Storage for the “L” Hex Wrenches is provided for quick access when adjustments are needed. Place the (4) wrenches (3mm, 4mm, 5mm and 6mm) in the tool holder (#2) on the rear column support. FIG. 5. A Hex Socket Screw and Nut (#6,5) are provided to hang the push stick. If not pre-installed before shipping, mount this hardware on the left side of the column, in the prepared threaded hole. FIG. 5.
ADJUSTMENTS
SETTING THE TABLE SQUARE TO SAW BLADE
FIG. 5
The table may be set at 90° to the saw blade’s sides by adjusting the table stop Bolt (#59, FIG. 6, A). This Bolt extends up from the frame and touches the table’s bottom skirt under its left side. First loosen the locking Nut (#57, B), then set a square between the blade and the work table. Adjust the table stop Bolt, up or down, until the table and blade are set at 90°. Retighten the locking nut making sure that the setting is maintained.
While pre-set before shipping, if needed, the table may also be re-set at 90° to the back of the saw blade.This is done by adding thin shims between the table bottom and trunnions (FIG. 7, C). Slightly loosen the four table Bolts (#87) (refer to parts diagram on page 26). Slide paper, plastic or metal shims between the trunnion and table castings near where the bolts are positioned. Check table and blade angle with a square and shim as needed until the desired 90° setting is achieved. Re-tighten the bolts to secure the table in postion.
MOTOR PULLING ROD page 15
UNDERSIDE
of TABLE
C
B
FIG. 6
FIG. 7
A
TABLE STOP
C
C
TILTING THE TABLE
Loosen the front and two rear lock handles on the table trunnion (#24, 62, FIG. 8). Adjust the table to the desired tilt angle. Use the angle indicator scale on the trunnion bracket to nd the table angle. Retighten the lock handles to secure the table in positon.
11
FIG. 8
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