Rikon Power Tools 10-326, 10-324TG Operator's Manual

10-326
14” Deluxe Bandsaw
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: _________________________ Date of purchase: _________________________
For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167
10-326M4
www.rikontools.com
TABLE OF CONTENTS
Specications.....................................................................................................................2
Safety Instructions ........................................................................................................3 - 6
Getting To Know Your Machine ..............................................................................................7
Contents of Package .....................................................................................................8 - 9
Installation ......................................................................................................................8
Assembly .................................................................................................................... 10 - 13
Adjustments...............................................................................................................13 - 22
Operation ..................................................................................................................22
Maintenance ....................................................................................................................23
Electricals & Wiring Diagram .......................................................................................5 & 23
Troubleshooting .........................................................................................................24 - 27
Parts Diagrams & Parts Lists ..................................................................................28 - 39
How To Guide for all Band Saw Blades .............................................................................. 40
Warranty ..........................................................................................................................41
Accessories ..........................................................................................................42
Notes ...............................................................................................................................43
SPECIFICATIONS
Motor ............................................................................................. 1.75 HP, TEFC
Motor Speed (no load)......................................................................... 1,720 RPM
Volts ................................................................................................... 115 / 230 V
Amps, Hertz, Phase .............................................................. 14 / 7 A, 60 Hz, 1Ph
Blade Length ................................................................................111” (2,819 mm)
Blade Width ..................................................................3/16” - 3/4” (4.78 - 19 mm)
Blade Speed ........................................ 1,445 / 2,950 ft/min (440.5 / 899.2 m/min)
Table Size (W x D) ............................................ 21-1/2” x 15-3/4” (546 x 400 mm)
Table Tilt ................................................................................... Left -70 , Right 45
Miter Gauge T-Slots (2) ......................................................................... 3/4” x 3/8”
Maximum Cutting Width (throat) ................................................ 13-5/8” (346 mm)
Maximum Cutting Depth (height) ..................................................... 13” (330 mm)
Table Height ........................................................................... 40-3/8” (1,026 mm)
Fence Height ..................................................................................... 6” (152 mm)
Fence Length ............................................................................ 18-3/4’” (476 mm)
Dust Ports (1) ..................................................................... 4” Diameter (100 mm)
Base Size (LxWxH) ....................... 24” x 17-5/16” x 1-3/16” (610 x 440 x 30 mm)
Overall Height ......................................................................... 74-1/2” (1,892 mm)
Overall Width x Depth.................................... 34-1/4” x 25-13/16” (870 x 656mm)
Net Weight ................................................................................... 285 lbs (129 kg)
°
NOTE: The specications, photographs, drawings and information in this manual represent the current model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
2
SAFETY INSTRUCTIONS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock,
re, and/or serious personal injury. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied and/or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual
carefully. Learn the tool’s applications, work capabilities, and its specic potential hazards.
4. AVOID A DANGEROUS WORKING ENVIRONMENT. DO NOT use electrical tools in a damp environment or expose them to rain.
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the machine.
1. Some dust created by using power tools contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other
masonry products.
Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
2. READ the entire Owner’s Manual. LEARN how to use the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied with a 3 prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the 3rd prong. See Grounding Instructions on the following pages.
5. DO NOT use electrical tools in the presence of ammable liquids or gasses.
6. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with oor surfaces that are slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.
10. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE ELECTRICAL RECEPTACLE when making adjust­ments, changing parts or performing any maintenance.
3
SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning “ON” the machine.
15. USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over, or you accidentally contact the tool.
18. DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep oor clear of debris, grease, and wax.
25. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica dust
and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly tting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on the following page shows the cor­rect size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an exten­sion cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
20. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not dam­aged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR
UNDER THE INFLUENCE OF DRUGS, MEDICATION OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure the work piece. This is safer than attempting to hold the work piece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING A POWER TOOL.
A moment of inattention while operating power tools may result in serious personal injury.
27. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from:
Power Tool Institute 1300 Summer Avenue Cleveland, OH 44115-2851 www.powertoolinstitute.org
National Safety Council 1121 Spring Lake Drive Itasca, IL 60143-3201 www.nsc.org
American National Standards Institute 25 West 43rd Street, 4th Floor New York, NY 10036 www.ansi.org
ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor regulations www.osha.gov
28. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others.
4
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
THIS TOOL IS PRE-WIRED FOR 115V
CIRCUITS, AND MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into a matching elec­trical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY ANY PLUG. If it will not t the electrical receptacle, have the proper electrical receptacle installed by a qualied electrician.
IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment ground­ing conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.
EXTENSION CORDS
THE USE OF AN EXTENSION CORD WITH THIS MACHINE IS NOT RECOMMENDED. For best power and safety, plug the machine directly into a dedicated, grounded electrical outlet that is within the supplied cord length of the machine.
If an extension cord needs to be used, it should only be for a limited operation of the machine. The extension cord should be as short as possible in length, and have a minimum gauge size of 14AWG.
Check extension cords before each use. If damaged replace immediately. Never use a tool with a damaged cord, since touching the damaged area could cause electrical shock, and serious injury.
Use a proper extension cord. Only use cords listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. When operating a power tool out­doors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.
CHECK with a qualied electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3-PRONG GROUNDING PLUG THAT MATCHES THE MACHINE’S 3-PRONG PLUG AND ALSO THE 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG. * See Figures A and B.
REPLACE A DAMAGED OR WORN CORD IMMEDIATELY.
This tool is intended for use on a circuit that has a 120 volt electrical receptacle. FIGURE C shows the type of the 220V, 3-wire electrical plug and electrical receptacle that has a grounding conductor that is required if the motor wiring is changed. See page 23.
FIG. A
FIG. B
COVER RAILS
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with your power tool. * Canadian electrical codes require extension cords to
be certied SJT type or better.
** The use of an adapter in Canada is not acceptable.
FIG. C
Sample of 220 volt plug
required for this machine.
Consult a qualied electrician if the distance of the machine from the electrical panel is greater than 30 feet.
5
SAFETY INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS FOR BAND SAWS
This machine is intended for the cutting of natural, solid woods, composite materials, plastics and non-ferrus metals. The permissible workpiece dimensions must be observed (see Technical Specification). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer, can cause unforeseen damage and invalidate the warranty.
ATTENTION:
Therefore, the user must be aware that wood working machines are dangerous if not used with care and all safety precautions are adhered to.
1. Do not operate this machine until you have read all of the following instructions.
2. If you are not familiar with the operation of the machine, obtain assistance from a qualied person.
3. Always wear approved, safety protective eye wear and hearing protection when operating this machine.
4. Always wear a dust mask and use adequate dust collection and proper ventilation.
5. Adjust the upper guides about 1/8” to 1/4” above the material being cut.
6. Check for proper blade size and type for the thickness and type of material being cut.
7. Make sure that the blade tension and blade tracking are properly adjusted.
8. Always keep hands and ngers away from the blade.
9. Make “relief” cuts before cutting curves to eliminate blade binding.
10. Always hold material rmly, resting at on the table and feed it into the blade at a moderate speed.
11. Never attempt to saw stock that does not have a at surface, unless a suitable support is used.
12. When cutting small work pieces, always use a push stick, holding jig or other device to keep your hands safely away from the blade. Use ‘Zero Clearance Inserts’ to prevent small pieces from becoming jammed in the table insert or lower blade guides.
13. Always allow the bandsaw blade to stop before removing scrap pieces from the table.
14. Do not remove jammed pieces from the saw until the machine and blade has stopped. Unplug the bandsaw from the power source, and then remove the jammed work piece.
15. Always turn o󰀨 the machine if the material is to be backed out of an uncompleted cut.
16. Use extra supports (roller stands, saw horses, tables etc.) for any work pieces large enough to tip when not held down to the table top surface.
17. Always turn o󰀨 and unplug the machine when changing blades or servicing the machine.
18. Release blade tension when the saw will not be used for a long period of time.
19. Remove material or debris from the work area. Keep work area neat and clean.
Use of this band saw still presents risks that cannot be eliminated by the manufacturer.
SAVE THESE INSTRUCTIONS.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to lter out microscopic particles.
For more detailed information about California Proposition 65 log onto rikontools.com.
This owner’s manual is not a teaching aid. Use of this owner’s manual is intended to
show assembly, adjustments, and general use.
Refer to them often.
California Proposition 65 Warning
6
GETTING TO KNOW YOUR MACHINE
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10-326 BANDSAW SHOWN WITH OPTIONAL MOBILITY KIT BASE ATTACHED (13-325). OPTIONAL TOW BAR NOT SHOWN.
A. Base Cabinet B. Lower Door C. ON / OFF Switch D. Rip Fence Assembly E. Blade Tension Window F. Push Stick & Storage Hanger Bolt G. Blade Tension Handle H. Guide Post Cap I. Upper Door & Blade Tracking Window J. Blade Guard Adjustment Hand Wheel K. Blade Guard with Scale L. Upper Blade Guides M. Table Insert N. Table with Miter Gauge T-Slots O. Front Rail for Rip Fence P. Lower Blade Guides and Guard
7
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Q. Drive Belt Tension Hand Wheel R. Mobility Kit (Optional Accessory) S. 4” Dust Port T. Quick Release Table Locking Handle U. Trunnion with Angle Scale V. Bandsaw Blade W. Guide Post Lock Knob X. Blade Tracking Handle & Lock Lever Y. Quick Release Blade Tension Lever Z. Tool Holder AA. Electrical Outlet BB. Table Tilt Hand Wheel CC. Lower Wheel Shaft Fasteners DD. Motor EE. Power Cord
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CONTENTS OF PACKAGE
Model 10-326 14” Deluxe Bandsaw is shipped complete in one box.
Unpacking, Checking Contents & Clean-up
1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to make sure that all of the items are accounted for, before discarding any packing material. Place parts on a protected surface for easy identication and assembly. If any parts are missing or broken, please call RIKON Customer Service (877- 884-5167) as soon as possible for replacements. DO NOT turn your machine ON if any of these items are missing. You may cause injury to yourself or damage to the machine.
2. Report any shipping damage to your local distributor.
3. With the help of another person, carefully lift the Bandsaw from the packaging and place it on a level oor.
4. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use; gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.
5. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth. Be careful, as the pre-installed bandsaw blade has sharp teeth and may cause injury if touched.
6. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is running properly.
A
TABLE OF LOOSE PARTS
A. Bandsaw Frame Assembly
B. Base Cabinet Assembly - see page 10 for Parts List
C. Trunnion Hand Wheel and Handle
D. Hand Wheel for Raising Blade Guard
E. Hand Wheel for Tensioning the Drive Belt
F. Manual and Warranty Card - not shown
C
D
E
B
CONTINUED ON PAGE 9
8
CONTENTS OF PACKAGE
TABLE OF LOOSE PARTS continued
Table Assembly:
A. Table with Leveling Pin and Lanyard
B. Rip Fence Front Rail and Hardware
C. Table Mounting Bolts and Washers
Rip Fence Assembly & Parts:
D. Rip Fence
E. Resaw Bar Assembly
F. Rip Fence Carrier Assembly
G. Blade Tension Handle
H. Guide Post Cap
I. Table Leveling Bolt and Nut
J. Push Stick and Mounting Bolt and Nut
Tools and Tool Holder:
K. Wrenches: 10, 13, 17/19 mm
D
B
F
A
G
H
C
E
J
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L. Hex Wrenches; 3, 4, 5, 6 mm
M. Tool Holder and Mounting Screws
Additional Tools required - not supplied
#2 Phillips Screwdriver
INSTALLATION
MOVING & INSTALLING THE BANDSAW
The bandsaw is heavy - over 210
lbs! It is best to assemble the machine near the area where it will eventually reside. When moving or positioning an assembled bandsaw, DO NOT use the table or upper blade guard assemblies as this may damage the machine. Move the bandsaw by grasping the support column and lower frame which are all welded together for rigidity. The bandsaw can also be moved by laying it down on the back/left side of the column so that the table assembly is not compromised.
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2. Position the machine on a solid, level foundation that is located in an area that has ample space in front, right side and in back of the bandsaw for cutting large or long material. For best power and safety, the bandsaw should be plugged directly into a dedicated grounded electrical outlet that is within the supplied cord length of the machine. The use of an extension cord is not recommended.
3. Align the machine so that during use, the material being cut will not face aisles, doorways, or other work areas that bystanders may be in. Do not locate or use the machine in damp or wet conditions.
1. Carefully remove the machine from the shipping carton. See above instructions on handling the saw.
4. Once in place in your shop, level the machine with spacers, and secure it to the floor with lag screws (not supplied) using the 4 holes in the cabinet base.
9
STAND ASSEMBLY
LINK TO 10-326
ASSEMBLY VIDEO
ITEM # DESCRIPTION QTY
1 Screw M6x16 1 2 Bushing 1 3 Self-locking nut M6 2 4 Door assembly 1 5 Hex socket screw M6x50 4 6 Left side panel 1 7 Big washer 2
ITEM # DESCRIPTION QTY
9 Hex socket cap screw M6x20 1 10 Handle 1 11 Right side panel 1 12 Shelf 1 13 Beam 2 14 Hex bolt with ange M8x20 16 15 Base panel 1
8 Back side panel 1
1. Check contents of Cabinet Stand against the parts list, and lay out parts for quick reference.
2. Install the Left Side Panel (item # 6) onto the Base Panel (15) with two Hex Socket Screws (14).
3. Install the Right Side Panel (11) on to the Base Panel (15) with two Hex Socket Screws (14).
4. Add two Hex Bolts with Flanges (14) to the front lower edges of each side panel, and leave them loose. Onto these two bolts, attach a connecting Beam (13) and fasten in place.
5. Install the Handle onto the right side panel with Hex Socket Cap Screw and Nut (9).
6. Add three Hex Bolts with Flanges (14) to the rear edges of both the Left and Right Panels, and leave them loose. Onto these six bolts slide on the Back Side Panel (8). Fasten only the top and bottom bolts, leaving the middle two bolts loose. These will be used for attaching the shelf in step 7.
7. Install a Big Washer (7) and Hex Bolt with Flange (14) to the middle holes in the front edges of both the Left and Right Panels. Onto these four, loose middle bolts, install the Shelf and tighten the bolts to secure the shelf in place.
8. Add two Hex Bolts with Flanges (14) to the front top edges of each side panel, and leave them loose. Onto these two bolts, attach the last connecting Beam (13) and fasten in place. Make sure all nuts are secure.
9. Install the Door Assembly (4) on to the left side panel by sliding its hinges onto the hinge pins.
10. Onto the right edge of the door, install the handle’s locking Screw (1), Bushing (2) and Nut (3).
11. Mount the Bandsaw to the assembled Cabinet Stand with four Screws (5). This can be done in two ways; A) With assistance, lift the bandsaw and carefully position it in place on top of the stand. B) If alone, lay the bandsaw down on its column onto 4x4 wood blocks, and lay the stand also on its side on blocks to match the bandsaw height. This will allow room to install the screws. Then tilt the saw up when done.
10
ASSEMBLY
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE.
NOTE: Parts referenced throughout the manual
refer to the di󰀨erent sheets and key numbers of the Parts Diagrams and Parts Lists on pages 28 to 39. Example: (#1A) refers to Part #1 on Sheet A.
TABLE ASSEMBLY
1. Remove the Table Leveling Pin (Part #4B) from the front of the table. This metal pin keeps the two sides of the table level at the slot area. Fig. 1.
2. Mount the table in place on the trunnion with the assistance of another person. The table is heavy! Do this from the rear of the machine, so that it is easier to t the pre-installed blade through the slot in the table.
3. Attach the table to the trunnion with the four Hex Socket Cap Screws, Spring Washers and Washers (Parts #12B, 11B, 10B). Install two bolts to the right of the blade, hand tightened only. Fig. 2. Then tip the table to 45 degrees and install the two bolts to the left of the blade. Fig. 3. DO NOT fully tighten the bolts at this time. Return the table to the horizontal position.
NOTE: Before nally secured in position, the table can be slightly moved, left and right. Check to make sure that the table’s miter gauge slot is parallel to the side of the saw blade. This will provide a true cut when ripping stock. Set a thin metal ruler against the side of the saw blade. Make sure that it is not touching the saw’s teeth, which can angle the ruler. Measure the distance from one end of the ruler to the miter gauge slot. FIG. 4. Then measure the same distance from the other end of the ruler to the miter gauge slot. Compare these two measurements and angle the table as necessary until the distances are the same.
FIGURE 1
FIGURE 2
FIGURE 3
4. Once the table is aligned parallel to blade, tighten all four of the installed bolts to secure the table in place.
INSTALL THE 90° TABLE STOP
Thread the Hex Bolt (#8B) and Nut (#7B) to the bottom of the table in the pre-bored and tapped hole. See Fig. 12, page 13. Setting the table to 90° to the
blade will be done later on pages 13 & 14.
FIGURE 4
11
ASSEMBLY
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE.
RIP FENCE ASSEMBLY
1. Mount the fence Guide Rail (#12F) onto the front table edge with the two fence bar Nuts and Washers (#14F, 5F) Fig. 5. Position the bar so that it is parallel with the table surface, and equal distance out from the front edge of the table when measured at both left and right front edges of the table.
2. Slide the Fence Carrier Assembly (#9F) onto the fence’s guide rail. Fig. 6.
3. Slide the Rip Fence (#18F) onto the fence carrier, and lock it in place by tightening the fence lock Knob (#7F) which is located on the carrier, opposite side to the fence. Fig. 6, A.
FIGURE 5
4. With the front Locking Handle (#10F), secure the fence on the rail so that it does not move during the rest of the assembly process. Final adjustments to the
fence are covered on page 19 and 20. Information on the re-saw bar is on page 22.
INSTALL THE HAND WHEELS
1. Attach the small Handle (#24B) to the Handwheel (#23B) that tilts the table. Then install this handwheel onto the Gear Shaft (#22B) extending out from the trunnion at the back of the machine. Fig. 7, A.
2. Attach the Handwheel (#38C) to the upper right side of the saw frame with the 5mm hex wrench. This wheel raises and lowers the blade guard. Fig. 7, B.
3. Attach the Handwheel (#26E) to the lower right side of the frame with the 5mm hex wrench. This wheel adjusts the motor drive belt tension. Fig. 7, B.
4. Install the Blade Tension Handwheel (#1D) to the top of the saw frame. No tools are needed, as the metal shaft of the handwheel has two simple pins that engage the Blade Tension Rod (#2D). Fig. 7, C.
A
FIGURE 6
B
A
FIGURE 7
C
INSTALL THE TOOL HOLDER
1. Assemble the Tool Holder (#78A) to the column rear with two Phillips Screws (#77A). Fig. 8. Handy storage for the Hex Wrenches (3, 4, 5, 6mm).
FIGURE 8
12
ASSEMBLY
INSTALL THE PUSH STICK HOLDER
1. Assemble the Push Stick Hanger Bolt (#6A) to the column’s left side with a 5mm hex wrench. Handy storage for the push stick when not in use. FIG. 9.
INSTALL THE GUIDE POST CAP
1. Place Guide Post Cap (#1A) into the square hole on top of the upper frame. This cap protects the guide post assembly from falling shop dust or debris. Fig. 10.
ADJUSTMENTS
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN THE
OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE.
FIGURE 9
FIGURE 10
C
TILTING THE TABLE
1. At the rear of the saw, loosen the Quick Locking Handle (#50A) on the table trunnion by pulling it upward. Fig. 11, A.
2. Turn the table tilting Handwheel (#23B) to adjust the table to the desired angle. Fig. 11, B. Use the angle indicator scale on the trunnion bracket (C) to nd the desired angle.
3. Retighten the lock handle to secure the table.
SETTING THE TABLE SQUARE TO THE SAW BLADE’S SIDE
The table may be set at 90° to the saw blade sides by adjusting the table stop Bolt (#8B) under the table. The table stop bolt rests on the top of the pivoting Stop Block (#69A).
1. First loosen the bolt’s Locking Nut (#7B) Fig. 12, A.
B
A
FIGURE 11
A
B
2. Set a square on the table and against the saw blade’s at side. Tilt the table until the table is set ex­actly 90° to the blade, than lock the table in position.
3. Adjust the bolt (Fig. 12, B), up or down, until it is in contact with the pivoting Table Angle Stop Block (#69A) Fig. 12, C. Retighten the locking nut making
sure that the table angle setting is maintained.
C
FIGURE 12
D
4. The angle indicator on the trunnion, under the
table, can be adjusted by loosening the Phillips head screw and moving the pointer into position. Fig. 12 D.
13
ADJUSTMENTS
SETTING THE TABLE SQUARE TO THE SAW BLADE’S BACK
While pre-set before shipping, if needed, the table may also be re-set at 90° to the back of the saw blade by adjusting the trunnion micro adjustment screws.
1. On the lower Trunnion Support (#17B), slightly loosen the two Hex Bolts (#13B) that hold the support to the bandsaw frame. Fig. 13, A.
2. Set a square on the table and against the saw
blade’s back, at edge.
3. Using the 3mm hex wrench, turn the rear trunnion micro adjusting hex screws (#16B) to adjust the table position. Fig. 13, B.
- Clockwise will raise the trunnion & table.
- Counterclockwise will lower the trunnion & table.
4. Check the table and blade angle for 90° and when achieved, re-tighten the bolts to secure the table in
position.
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN THE
OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE.
A
B
FIGURE 13
Photo of the micro adjusting screws shown with table angled for clarity.
TRACKING THE SAW BLADE
Unplug the bandsaw. A blade is installed at the factory. It is recommended to check the blade tracking prior to use. Make sure the upper and lower blade guides are adjusted away from the blade and the tension scale is set to correspond to the width of the blade you are using.
1. Open both doors. At the rear of the machine, loosen the Lock Lever (#22D, FIG. 14, A) by turning it counterclockwise.
2. Turn the Blade Tracking Handle (#23D, Fig. 14 B) clockwise or counterclockwise, while at the same time carefully turning the Upper Wheel (#24E) by hand. Fig. 15. Check the tracking of the blade on the wheel through the side window (C). Make at least three rotations of the wheel or until the blade tracks centered on the wheel.
3. Once the blade runs centered, tighten the lock lever and close the doors. For tracking of the blade on the Lower Wheel (#13E), see page 26 for instructions. NOTE: the lower wheel has been pre-set at the factory and any changes made to this wheel should be after thorough reading and understanding of the instructions. Failure to do so could damage the
machine.
A
B
C
FIGURE 14
FIGURE 15
14
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