IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The
following instructions must be followed at all times.
There are certain applications for which this tool was designed. We strongly recommend that this tool not
be modified and/or used for any other application other than that for which it was designed. If you have
any questions about its application, do not use the tool until you have contacted us and we have advised
you.
KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work
capabilities, and its specific potential hazards.
ALWAYS GROUND ALL TOOLS.
If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric
receptacle. If you use an adapter to accommodate a two-pronged receptacle, you must attach the
adapter plug to a known ground. Never remove the third prong of the plug.
ALWAYS AVOID DANGEROUS ENVIRONMENTS.
Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.
ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before
turning it on.
General Safety Warnings
ALWAYS KEEP YOUR WORK AREA CLEAN. Cluttered areas and benches invite accidents.
ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES.
All visitors should be kept a safe distance from the work area.
ALWAYS MAKE THE WORKSHOP CHILDPROOF.
Childproof with padlocks, master switches, or by remov ing starter keys.
NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS,
MEDICATION, OR ALCOHOL.
ALWAYS WEAR PROPER APPAREL.
Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is
recommended for the best footing.
ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION.
Also use a face or dust mask if the cutting operation is dusty.
NEVER OVERREACH.
Keep your proper footing and balance at all times.
NEVER STAND ON TOOLS.
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
2
ALWAYS DISCONNECT TOOLS.
Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.
ALWAYS AVOID ACCIDENTAL STARTING.
Make sure switch is in “OFF” position before plugging in cord.
NEVER LEAVE TOOLS RUNNING UNAT TENDED.
ALWAYS CHECK FOR DAMAGED PARTS.
Before initial or continual use of the tool, a guard or other part that is damaged should be checked to
assure that it will operate properly and perform its intended function. Check for alignment of mov ing
parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect
its operation. A guard or other damaged parts should immediately be properly repaired or replaced.
Special Safety Rules For Bandsaws
1. Always stop the Bandsaw before removing scrap pieces from table.
2. Always keep hands and fingers away from the blade.
3. Never attempt to saw stock that does not have a flat surface, unless a suitable support is used.
4. Always hold material firmly and feed it into the blade at a moderate speed.
5. Always turn off the machine if the material is to be backed out of an uncompleted cut.
6. Adjust the upper guide about 1/8” above the material being cut.
7. Check for proper blade size and type for thickness and type of material being cut.
8. Make sure that the blade tension and blade tracking are properly adjusted.
9. Make “relief” cuts before cutting long curves.
10. Release blade tension when the saw will not be used for a long period of time.
Mounting Saw to the Base Cabinet ....................................................................................................................6
Assembling the Table.......................................................................................................................6
Installing the 2-1/2” Dust Port.........................................................................................................................6
Installing the Belt Tension Crank Handle......................................................................................................7
Assembling the Optional Rip Fence ............................................................................................................7
Changing the Motor Drive Belt....................................................................................................................16
Parts List ........................................................................................................................................17-18
Parts Explosion................................................................................................................................19
How To Chart .....................................................................................................................................20
Assemble base cabinet as shown
on a level surface. Hand-tighten all
fasteners until the whole cabinet is
assembled. Finally, after all the
fasteners are tightened, attach the
door (#1).
14
4
Item # DESCRIPTION Qty Item # DESCRIPTION Qty
1S DOOR 1 9S WASHER – 1/4”-3/4” O/D 4
2S LEFT END PANEL 1 10S HEX. SET SCREW
3S FRONT BRACING MEMBER 1 11S FRONT ANGLE BAR 1
4S BASE PANEL 1 12S REAR ANGLE BAR 1
5S RIGHT END PANEL 1 13S PAN HEAD SCREW 2
6S BACK PANEL 1 14S SELF LOCK NUT 2
7S HEX. SET SCREW
(1/4”x20x7/8”)
8S HEX NUT (1/4”x20) 28
24 15S SHELF 1
4
5
Assembly
Mounting the Saw to the Base Cabinet
(Some assistance may be needed for this)
The bandsaw has four holes (A) in the base
(See Fig.01) to allow it to be bolted to the base
cabinet. Lift the saw onto the base cabinet using the
frame. Do not lift bandsaw using the table. Install the
four bolts, eight washers and four nuts as shown in
the Base Cabinet Assembly instructions on page 5.
A
Fig. 01
Installing Upper Trunnion to Table
Tools Required:13 mm Wrench
Insert the M8 x 50 carriage bolt and square plastic
insert (A) through the slot on the upper trunnion
casting (B) and, temporarily, screw on the wing nut
(C) to prevent it from falling out. (See Fig.02)
Install the upper table trunnion casting (B) to the
underside of the bandsaw table (D) using the four
M8 x 16 hex head set screws (E) and washers,
ensuring that the angle tilt scale is closest to the
edge of the table. (See Fig.03)
While the table is in the upside down position, add
the table stop screw and nut (F) as shown. This will
be adjusted later. (See Figs.02& 03)
Installing the Table to the Saw
(Some assistance may be needed for this)
B
E
D
C
B
F
Fig. 02
E
D
A
F
Turn the table over and remove the wing nut (C)
from the trunnion carriage bolt (A) making sure the
end of the bolt projects down through the casting.
(See Fig.04)
Guide the table and upper trunnion on to the
bandsaw lower trunnion (G) and ensure the bolt (A)
projecting from the upper trunnion is inserted
through it’s corresponding hole in the lower
trunnion. When in position, tighten the wing nut (C).
(See Fig.04)
Install the plastic table insert to the center of the table
with the angled bevel facing downwards.
Fig. 03
G
6
A
Fig. 04
Installing the 2-1/2" Dust Port
Assemble the 2-1/2" dust port to the bandsaw
frame with a hex socket head cap screw and
washer. Place the 2-1/2" dust port on to the side of
the bandsaw frame.
Locate two hex socket head cap screws and two
washers from the bag of loose parts. Mount the
dust port to the bandsaw frame and install a hex
socket head cap screw with washer in each hole,
then tighten with the M6 hex “L” wrench.
(See Fig.05)
Attach the crank handle (A) to the belt tension
crank arm with the M6 x 55 slotted head screw and
two M6 nuts. (See Fig.06)
Fig. 05
A
Assembling the Optional Rip Fence
Install the rear fence rail to the table with two M6-
1.0 x 20 hex bolts and two flat M6 washers.
Install the front fence rail to the table with four
thumbscrews and four flat M8 washers.
Make sure the end cap is locked into the rear fence
rail. Then set the fence on the front rail.
(See Fig.07)
Rip Fence Adjustment
The optional rip fence has three adjustments to
ensure proper performance. (See Fig.08)
Adjusting Fence 90 Degrees to Table: Loosen
slightly the two hex head screws which hold the
fence rail to the fence body. Raise or lower the four
micro-adjusting screws, located on the fence body
accordingly.
Correcting for Blade Drift: Loosen the two hex
head screws which hold the fence rail to the fence
body. Pivot the fence rail toward or away from the
blade to compensate for drift.
Fig. 06
Fig. 07
To Adjust the Rip Fence Guide Scale: Slide the
rip fence against the blade along the rail and
loosen the indicator screw . Then move the scale
sideways and align the zero on the scale with the
line on the magnifying window. Retighten the
indicator screw when the adjustment is correct.
Fig. 08
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