RIKON Power Tools 10-320 User Manual

14” Woodworking Bandsaw
Model: 10-320
Shown with Optional Miter Gauge and Fence
Record the serial number and date of purchase
in your manual for future reference.
Serial number:
Date of purchase:
For more information:
Part # 10-320M2
www.rikontools.com
techsupport@rikontools.com or 877-884-5167
or
info@rikontools.com
For Parts or Questions:
Owner’s Manual
Operator Safety: Required Reading
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times.
There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work capabilities, and its specific potential hazards.
ALWAYS GROUND ALL TOOLS.
If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle. If you use an adapter to accommodate a two-pronged receptacle, you must attach the adapter plug to a known ground. Never remove the third prong of the plug.
ALWAYS AVOID DANGEROUS ENVIRONMENTS.
Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.
ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
General Safety Warnings
ALWAYS KEEP YOUR WORK AREA CLEAN. Cluttered areas and benches invite accidents.
ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES.
All visitors should be kept a safe distance from the work area.
ALWAYS MAKE THE WORKSHOP CHILDPROOF. Childproof with padlocks, master switches, or by remov ing starter keys.
NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, MEDICATION, OR ALCOHOL.
ALWAYS WEAR PROPER APPAREL.
Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is recommended for the best footing.
ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION.
Also use a face or dust mask if the cutting operation is dusty.
NEVER OVERREACH.
Keep your proper footing and balance at all times.
NEVER STAND ON TOOLS.
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
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ALWAYS DISCONNECT TOOLS. Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.
ALWAYS AVOID ACCIDENTAL STARTING.
Make sure switch is in “OFF” position before plugging in cord.
NEVER LEAVE TOOLS RUNNING UNAT TENDED.
ALWAYS CHECK FOR DAMAGED PARTS.
Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function. Check for alignment of mov ing parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other damaged parts should immediately be properly repaired or replaced.
Special Safety Rules For Bandsaws
1. Always stop the Bandsaw before removing scrap pieces from table.
2. Always keep hands and fingers away from the blade.
3. Never attempt to saw stock that does not have a flat surface, unless a suitable support is used.
4. Always hold material firmly and feed it into the blade at a moderate speed.
5. Always turn off the machine if the material is to be backed out of an uncompleted cut.
6. Adjust the upper guide about 1/8” above the material being cut.
7. Check for proper blade size and type for thickness and type of material being cut.
8. Make sure that the blade tension and blade tracking are properly adjusted.
9. Make “relief” cuts before cutting long curves.
10. Release blade tension when the saw will not be used for a long period of time.
SAVE THESE INSTRUCTIONS.
Refer to them often.
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Table of Contents
Safety Warnings..................................................................................................................................2-3
Bandsaw Safety Rules ..........................................................................................................................3
Specifications ........................................................................................................................................4
Base Cabinet Assembly...........................................................................................................................5
Assembly.......................................................................................................................6
Mounting Saw to the Base Cabinet ....................................................................................................................6
Assembling the Table.......................................................................................................................6
Installing the 2-1/2” Dust Port.........................................................................................................................6
Installing the Belt Tension Crank Handle......................................................................................................7
Assembling the Optional Rip Fence ............................................................................................................7
Adjustments.........................................................................................................................8
Centering the Table to the Blade ...................................................................................................................8
Setting the Table Square to Saw Blade..................................................................................................8
Checking the Table for Flatness ..........................................................................................................9
Lower Blade Guard ...............................................................................................................................................9
Tilting the Bandsaw Table ...............................................................................................................9
Replacing the Bandsaw Blade..................................................................................................................10
Tracking the Bandsaw Blade ........................................................................................................11
Adjusting the Blade Guides.........................................................................................................................11
Adjusting the Cutting Height...................................................................................................................12
Changing the Blade Speed..............................................................................................................12
Adjusting the Blade Tension.....................................................................................................................13
Operation ................................................................................................................................13
Maintenance...................................................................................................................................13
Troubleshooting......................................................................................................................................14
Electrical Requirements ................................................................................................................................15
Wiring Diagram ................................................................................................................................16
Changing the Motor Drive Belt....................................................................................................................16
Parts List ........................................................................................................................................17-18
Parts Explosion................................................................................................................................19
How To Chart .....................................................................................................................................20
Notes ..................................................................................................................................................21
Warranty .............................................................................................................................................22
Throat width Max. cutting depth Blade length Blade width Table size Table tilt Blade speeds Motor Amps Volts Net weight
Specifications
13-5/8” 6” 93-1/2” 1/8” – 3/4” 16” x 20-1/2” Left-1 1445 ft/min & 2950 ft/min 1 HP 9A 120V 199 lbs
4
o
Right-45
o
Base Cabinet Assembly
Assemble base cabinet as shown on a level surface. Hand-tighten all fasteners until the whole cabinet is assembled. Finally, after all the fasteners are tightened, attach the door (#1).
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4
Item # DESCRIPTION Qty Item # DESCRIPTION Qty
1S DOOR 1 9S WASHER – 1/4”-3/4” O/D 4
2S LEFT END PANEL 1 10S HEX. SET SCREW
3S FRONT BRACING MEMBER 1 11S FRONT ANGLE BAR 1
4S BASE PANEL 1 12S REAR ANGLE BAR 1
5S RIGHT END PANEL 1 13S PAN HEAD SCREW 2
6S BACK PANEL 1 14S SELF LOCK NUT 2
7S HEX. SET SCREW
(1/4”x20x7/8”)
8S HEX NUT (1/4”x20) 28
24 15S SHELF 1
4
5
Assembly
Mounting the Saw to the Base Cabinet
(Some assistance may be needed for this)
The bandsaw has four holes (A) in the base (See Fig.01) to allow it to be bolted to the base cabinet. Lift the saw onto the base cabinet using the frame. Do not lift bandsaw using the table. Install the four bolts, eight washers and four nuts as shown in the Base Cabinet Assembly instructions on page 5.
A
Fig. 01
Installing Upper Trunnion to Table
Tools Required: 13 mm Wrench
Insert the M8 x 50 carriage bolt and square plastic insert (A) through the slot on the upper trunnion casting (B) and, temporarily, screw on the wing nut (C) to prevent it from falling out. (See Fig.02)
Install the upper table trunnion casting (B) to the underside of the bandsaw table (D) using the four M8 x 16 hex head set screws (E) and washers, ensuring that the angle tilt scale is closest to the edge of the table. (See Fig.03)
While the table is in the upside down position, add the table stop screw and nut (F) as shown. This will be adjusted later. (See Figs.02& 03)
Installing the Table to the Saw
(Some assistance may be needed for this)
B
E
D
C
B
F
Fig. 02
E
D
A
F
Turn the table over and remove the wing nut (C) from the trunnion carriage bolt (A) making sure the end of the bolt projects down through the casting. (See Fig.04)
Guide the table and upper trunnion on to the bandsaw lower trunnion (G) and ensure the bolt (A) projecting from the upper trunnion is inserted through it’s corresponding hole in the lower trunnion. When in position, tighten the wing nut (C). (See Fig.04)
Install the plastic table insert to the center of the table with the angled bevel facing downwards.
Fig. 03
G
6
A
Fig. 04
Installing the 2-1/2" Dust Port
Assemble the 2-1/2" dust port to the bandsaw frame with a hex socket head cap screw and washer. Place the 2-1/2" dust port on to the side of the bandsaw frame.
Locate two hex socket head cap screws and two washers from the bag of loose parts. Mount the dust port to the bandsaw frame and install a hex socket head cap screw with washer in each hole, then tighten with the M6 hex “L” wrench. (See Fig.05)
Installing the Belt Tension Crank Handle
Tools Required: Flat blade screwdriver 10mm wrench
Attach the crank handle (A) to the belt tension crank arm with the M6 x 55 slotted head screw and two M6 nuts. (See Fig.06)
Fig. 05
A
Assembling the Optional Rip Fence
Install the rear fence rail to the table with two M6-
1.0 x 20 hex bolts and two flat M6 washers. Install the front fence rail to the table with four thumbscrews and four flat M8 washers. Make sure the end cap is locked into the rear fence rail. Then set the fence on the front rail. (See Fig.07)
Rip Fence Adjustment
The optional rip fence has three adjustments to ensure proper performance. (See Fig.08)
Adjusting Fence 90 Degrees to Table: Loosen slightly the two hex head screws which hold the fence rail to the fence body. Raise or lower the four micro-adjusting screws, located on the fence body accordingly.
Correcting for Blade Drift: Loosen the two hex head screws which hold the fence rail to the fence body. Pivot the fence rail toward or away from the blade to compensate for drift.
Fig. 06
Fig. 07
To Adjust the Rip Fence Guide Scale: Slide the rip fence against the blade along the rail and loosen the indicator screw . Then move the scale sideways and align the zero on the scale with the line on the magnifying window. Retighten the indicator screw when the adjustment is correct.
Fig. 08
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