Rikon Deluxe Bandsaw Owner’s Manual
10” Deluxe Bandsaw
10-306
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
The serial number can be found on the specication label on the rear of your machine.
Serial Number: _________________________ Date of purchase: _________________________
For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167
10-306M1
www.rikontools.com
TABLE OF CONTENTS
Specications.....................................................................................................................2
Safety Instructions ........................................................................................................3 - 6
Getting To Know Your Machine .........................................................................................7
Contents of Package ............................................................................................................8 - 9
Installation ................................................................................................................9
Assembly .........................................................................................................................10 - 12
Adjustments...............................................................................................................12 - 19
Operation ..................................................................................................................20
Maintenance ....................................................................................................................20
Wiring Diagram ................................................................................................................21
Troubleshooting ........................................................................................................21 - 23
Parts Diagrams & Parts Lists ..................................................................................24 - 27
Notes ...............................................................................................................................28
Accessories .............................................................................................................................29
‘How To’ Guide for all Band Saw Blades ................................................................................30
Warranty ..........................................................................................................................31
SPECIFICATIONS
Motor ............................................................................................... 1/2 HP, TEFC
Motor Speed (no load)......................................................................... 1,720 RPM
Volts ............................................................................................................ 110 V
Amps, Hertz, Phase .................................................................. 5.5 A, 60 Hz, 1Ph
Blade Length .......................................................................... 70-1/2” (1,791 mm)
Blade Width ............................................................. 1/8” *- 1/2” (3.18 * - 12.7 mm
Blade Speed ........................................... 1,515 / 3,280 ft/min (462 / 1,000 m/min)
Table Size (W x D) ............................................ 13-3/4” x 12-1/2” (350 x 320 mm)
Table Tilt ................................................................................... Left -50 , Right 45
Miter Gauge Slots (1) ..................................................... 5/8” x 1/4” (16 x 6.5 mm)
Maximum Cutting Width (throat) ............................................... 9-5/8” (244.5 mm)
Maximum Cutting Depth (height) ....................................................... 5” (127 mm)
Table Height to Base ................................................................. 14-1/2” (368 mm)
Fence Height ................................................................................. 2-3/8” (60 mm)
Fence Length ............................................................................ 12-1/4’” (310 mm)
Dust Ports (1) ............................................... 2-1/2” O.D. / 2-1/4” I.D (64 / 57 mm)
Base Size (WxD) ................................................ 15-7/8” x 9-3/8” (403 x 238 mm)
Overall Height ............................................................................ 34-1/4” (870 mm)
Overall Width x Depth.............................................. 21” x 16-1/4” (534 x 413 mm)
Net Weight .............................................................................. 77.5 lbs. (35.14 kg)
°
* 1/8” (3.18mm) bandsaw blades should be 0.018” to 0.020” gauge to reduce tracking issues common with this width.
NOTE: The specications, photographs, drawings and information in this manual represent the current model when the
manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon
Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in
this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
2
SAFETY INSTRUCTIONS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock,
re, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend that this tool not be modied
and/or used for any other application other than that for which it was designed. If you have any questions about its
application, do not use the tool until you have contacted us and we have advised you.
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual
carefully. Learn the tool’s applications, work capabilities,
and its specic potential hazards.
4. AVOID A DANGEROUS WORKING ENVIRONMENT.
DO NOT use electrical tools in a damp environment or
expose them to rain.
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and
follow all of the Safety and Operating Instructions before
operating the machine.
1. California Proposition 65 Warning: Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contains chemicals known to the
State of California to cause cancer, birth defects, or other
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
• Masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your
exposure, work in a well ventilated area and work with
approved safety equipment, such as dust masks that are
specially designed to lter out microscopic particles.
2. READ the entire Owner’s Manual. LEARN how to use
the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied with a 3
prong plug, it must be plugged into a 3-contact electrical
receptacle. The 3rd prong is used to ground the tool and
provide protection against accidental electric shock. DO
NOT remove the 3rd prong. See Grounding Instructions
on the following pages.
5. DO NOT use electrical tools in the presence of
ammable liquids or gasses.
6. ALWAYS keep the work area clean, well lit, and
organized. DO NOT work in an environment with oor
surfaces that are slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. DO NOT
permit people to be in the immediate work area,
especially when the electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform an operation
for which it was not designed. It will do a safer and
higher quality job by only performing operations for
which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear loose
clothing, gloves, neckties, or jewelry. These items can
get caught in the machine during operations and pull the
operator into the moving parts. The user must wear a
protective cover on their hair, if the hair is long, to
prevent it from contacting any moving parts.
10. CHILDPROOF THE WORKSHOP AREA by
removing switch keys, unplugging tools from the
electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE
ELECTRICAL RECEPTACLE when making adjustments, changing parts or performing any maintenance.
3
SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN
WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that
the power switch is in the “OFF” position before plugging
in the power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from the
immediate area prior to turning “ON” the machine.
15. USE ONLY RECOMMENDED ACCESSORIES. Use
of incorrect or improper accessories could cause serious
injury to the operator and cause damage to the tool. If in
doubt, check the instruction manual that comes with that
particular accessory.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED.
Turn the power switch to the “OFF” position. DO NOT
leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could
result if the tool tips over, or you accidentally contact the
tool.
18. DO NOT store anything above or near the tool where
anyone might try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT extend
yourself over the tool. Wear oil resistant rubber soled
shoes. Keep oor clear of debris, grease, and wax.
25. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE
PARTICLES, including wood dust, crystalline silica dust
and asbestos dust. Direct particles away from face and
body. Always operate tool in well ventilated area and
provide for proper dust removal. Use dust collection
system wherever possible. Exposure to the dust may
cause serious and permanent respiratory or other injury,
including silicosis (a serious lung disease), cancer, and
death. Avoid breathing the dust, and avoid prolonged
contact with dust. Allowing dust to get into your mouth
or eyes, or lay on your skin may promote absorption of
harmful material. Always use properly tting NIOSH/OSHA
approved respiratory protection appropriate for the dust
exposure, and wash exposed areas with soap and water.
26. USE A PROPER EXTENSION CORD IN GOOD
CONDITION. When using an extension cord, be sure to
use one heavy enough to carry the current your product
will draw. The table on the following page shows the correct size to use depending on cord length and nameplate
amperage rating. If in doubt, use the next heavier gauge.
The smaller the gauge number, the larger diameter of the
extension cord. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized
cord will cause a drop in line voltage resulting in a loss of
power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
A 3-PRONG GROUNDING PLUG AND A 3-POLE
RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
20. MAINTAIN TOOLS WITH CARE. Always keep tools
clean and in good working order. Keep all blades and tool
bits sharp, dress grinding wheels and change other
abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR DAMAGED
PARTS PRIOR TO USING THE TOOL. Carefully check
all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for
alignment, binding or breaking of moving parts. A guard
or other part that is damaged should be immediately
repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR
UNDER THE INFLUENCE OF DRUGS, MEDICATION
OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure
the work piece. This is safer than attempting to hold the
work piece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING A
POWER TOOL.
A moment of inattention while operating power tools may
result in serious personal injury.
27. ADDITIONAL INFORMATION regarding the safe and
proper operation of this product is available from:
• Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
• National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
www.nsc.org
• American National Standards Institute
25 West 43rd Street, 4th Floor
New York, NY 10036
www.ansi.org
• ANSI 01.1 Safety Requirements for
Woodworking Machines and the
U.S. Department of Labor regulations
www.osha.gov
28. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use them to instruct others.
4
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
THIS 110V TOOL MUST BE GROUND-
ED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides the path of least resistance for electric
current and reduces the risk of electric shock. This tool
is equipped with an electric cord that has an equipment
grounding conductor and requires a grounding plug (not
included). The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in
accordance with ALL local codes and ordinances.
DO NOT MODIFY ANY PLUG. If it will not t the electrical
receptacle, have the proper electrical receptacle installed
by a qualied electrician.
IMPROPER ELECTRICAL CONNECTION of the
equipment grounding conductor can result in risk of
electric shock. The conductor with the green insulation
(with or without yellow stripes) is the equipment grounding conductor. DO NOT connect the equipment grounding
conductor to a live terminal if repair or replacement
of the electric cord or plug is necessary.
EXTENSION CORDS
THE USE OF AN EXTENSION CORD
WITH THIS MACHINE IS NOT RECOMMENDED. For
best power and safety, plug the machine directly into a
dedicated, grounded electrical outlet that is within the
supplied cord length of the machine.
If an extension cord needs to be used, it should only be
for a limited operation of the machine. The extension
cord should be as short as possible in length, and have
a minimum gauge size of 14AWG.
Check extension cords before each
use. If damaged replace immediately. Never use a tool
with a damaged cord, since touching the damaged
area could cause electrical shock, resulting in serious
injury.
Use a proper extension cord. Only use cords listed by
Underwriters Laboratories (UL). Other extension cords can
cause a drop in line voltage, resulting in a loss of power
and overheating of tool. When operating a power tool outdoors, use an outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce the risk
of electric shock.
CHECK with a qualied electrician or service personnel if
you do not completely understand the grounding
instructions, or if you are not sure the tool is properly
grounded when installing or replacing a plug.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
THE PROPER TYPE OF A 3-PRONG GROUNDING PLUG
THAT MATCHES THE MACHINE’S 3-PRONG PLUG AND
ALSO THE 3-POLE RECEPTACLE THAT ACCEPTS THE
TOOL’S PLUG. *
REPLACE A DAMAGED OR WORN CORD
IMMEDIATELY.
This tool is intended for use on a circuit that has an
electrical receptacle as shown in FIGURE A. It shows a
3-wire electrical plug and electrical receptacle that has
a grounding conductor. If a properly grounded electrical
receptacle is not available, an adapter as shown in
FIGURE B can be used to temporarily
connect this plug to a 2-contact ungrounded
receptacle. The adapter has a rigid lug
extending from it that MUST be connected
to a permanent earth ground, such as a
properly grounded receptacle box.
THIS ADAPTER IS PROHIBITED IN
CANADA.
FIG. A
Keep the extension cord clear of
the working area. Position the cord so that it will not
get caught on lumber, tools or other obstructions while
you are working with your power tool.
* Canadian electrical codes require extension cords
to be certied SJT type or better.
** The use of an adapter in Canada is not acceptable.
FIG. B
COVER
RAILS
5
SAFETY INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS FOR BAND SAWS
This machine is intended for the cutting of natural, solid woods, composite materials, plastics and non-ferrus
metals. The permissible workpiece dimensions must be observed (see Technical Specification). Any other
use not as specified, including modification of the machine or use of parts not tested and approved by the
equipment manufacturer, can cause unforeseen damage and invalidate the warranty.
ATTENTION:
Therefore, the user must be aware that wood working machines are dangerous if not used with care and all
safety precautions are adhered to.
1. Do not operate this machine until you have read all of the following instructions.
2. If you are not familiar with the operation of the machine, obtain assistance from a qualied person.
3. Always wear approved, safety protective eye wear and hearing protection when operating this machine.
4. Always wear a dust mask and use adequate dust collection and proper ventilation.
5. Adjust the upper guides about 1/8” to 1/4” above the material being cut.
6. Check for proper blade size and type for the thickness and type of material being cut.
7. Make sure that the blade tension and blade tracking are properly adjusted.
8. Always keep hands and ngers away from the blade.
9. Make “relief” cuts before cutting curves to eliminate blade binding.
10. Always hold material rmly, resting at on the table and feed it into the blade at a moderate speed.
11. Never attempt to saw stock that does not have a at surface, unless a suitable support is used.
12. When cutting small work pieces, always use a push stick, holding jig or other device to keep your hands
safely away from the blade. Use ‘Zero Clearance Inserts’ to prevent small pieces from becoming
jammed in the table insert or lower blade guides.
13. Always allow the bandsaw blade to stop before removing scrap pieces from the table.
14. Do not remove jammed pieces from the saw until the machine and blade has stopped. Unplug the
bandsaw from the power source, and then remove the jammed work piece.
15. Always turn o the machine if the material is to be backed out of an uncompleted cut.
16. Use extra supports (roller stands, saw horses, tables etc.) for any work pieces large enough to tip
when not held down to the table top surface.
17. Always turn o and unplug the machine when changing blades or servicing the machine.
18. Release blade tension when the saw will not be used for a long period of time.
19. Remove material or debris from the work area. Keep work area neat and clean.
Use of this band saw still presents risks that cannot be eliminated by the manufacturer.
SAVE THESE INSTRUCTIONS.
Refer to them often.
California Proposition 65 Warning: Drilling, sawing, sanding or machining wood products can expose
you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust
or use a dust mask or other safeguards for personal protection.
For more information go to www.P65Warnings.ca.gov/wood
This owner’s manual is not a teaching aid. Use of this owner’s manual is intended to
show assembly, adjustments, and general use.
6
GETTING TO KNOW YOUR MACHINE
D
C
B
A
E
K
F
F
T
G
U
H
H
S
V
I
R
J
Q
W
X
L
M
P
Y
N
*
* Shown on #13-913 Stand (available separately)
A. Lower Door
B. ON / OFF Switch
C. Upper Door
D. Holder for Rip Fence Assembly
E. Column Post Cap
F. Blade Tension Handle
G. Blade Tracking Window
H. Upper Door Locking Knob
I. Blade Guard
J. Upper Blade Guides
K. Rip Fence Assembly
L. Front Rail for Rip Fence
M. Lower Blade Guides and Guard
N. Lower Door Locking Knob
O
*
O. Dust Port
P. Trunnion with Table Locking Handle and
Angle Scale
Q. Table with Miter Gauge Slot
R. Bandsaw Blade & Table Insert
S. Guide Post Adjustment & Locking Knob
T. Quick Release Blade Tension Lever
U. Blade Tracking Handle & Locking Nut
V. Tool Holder
W. Power Cord
X. Lower Wheel Shaft Fasteners
Y. Drive Belt Tension Release Nut
Z. Motor
Z
See pages 24 to 27 for Parts Diagrams and Parts Lists
7
CONTENTS OF PACKAGE
Model 10-306 10” Deluxe Bandsaw is shipped complete in one box.
UNPACKING, CHECKING CONTENTS & CLEAN-UP
1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to
make sure that all of the items are accounted for, before discarding any packing material. Place parts on a
protected surface for easy identication and assembly. If any parts are missing or broken, please call RIKON
Customer Service (877- 884-5167) as soon as possible for replacements. DO NOT turn your machine ON if
any of these items are missing. You may cause injury to yourself or damage to the machine.
2. Report any shipping damage to your local distributor. Take photographs for any possible insurance claims.
3. With the help of another person, carefully lift the Bandsaw from the packaging and place it on a level oor.
4. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use;
gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.
5. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth. Be
careful, as the pre-installed bandsaw blade has sharp teeth and may cause injury if touched.
6. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is
running properly.
LIST OF LOOSE PARTS
A. Bandsaw Frame Assembly
B. Table with Blade Insert
C. Bolts (4) and Lock Washers (4) to attach table
to trunnion on bandsaw frame
A
B
C
CONTINUED ON PAGE 9
8
CONTENTS OF PACKAGE
LIST OF LOOSE PARTS continued
D. Rip Fence
E. Rip Fence Carrier Assembly
D
E
F. Front Rail for Rip Fence Carrier Assembly
G. Knob for Mounting Front Rail (2)
H. Table Leveling Bolt, Washer & Knob
I. Rip Fence Storage Hanger & Screws (2)
J. Blade Tensioning Knob
K. Wrench: 10 mm
L. Hex Wrenches; 2.5, 3, 5, 6 mm
Additional Tools required - not supplied
#2 Phillips Screwdriver 90° Square
G
H
G
F
I
J
K
L
INSTALLATION
MOVING & INSTALLING THE BANDSAW
The bandsaw is heavy - over 77
lbs! It is best to assemble the machine near the
area where it will eventually reside.
When moving or positioning an assembled
bandsaw, DO NOT use the table or upper blade
guard assemblies as this may damage the
machine. Move the bandsaw by grasping the
support column and lower frame or base which
are all welded together for rigidity. The bandsaw
can also be moved by laying it down on the back/
left side of the column so that the table assembly
is not compromised. Be careful not to damage
the rip fence hanging panel on the column edge.
1. Carefully remove the machine from the shipping
carton. See above instructions on handling the saw.
2. Position the machine on a solid, level foundation
(workbench or stand) that is located in an area that
has ample space in front, right side and in back of the
bandsaw for cutting large or long material.
3. Align the machine so that during use, the material
being cut will not face aisles, doorways, or other work
areas that bystanders may be in. Do not locate or use
the machine in damp or wet conditions.
4. Once in place in your shop, level the machine
with spacers so that is does not move during use.
If possible, secure it with lag screws (not supplied)
using the 4 holes in the machine’s base.
5. For best power and safety, the bandsaw should
be plugged directly into a dedicated grounded
electrical outlet that is within the supplied cord length
of the machine. The use of an extension cord is not
recommended. See safety information section.
9
ASSEMBLY
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE.
NOTE: Parts referenced throughout the manual
refer to the key numbers of the Parts Diagrams
and Parts Lists on pages 24 to 27.
The machine is supplied partly assembled. Prior to use,
the following items have to be installed: Table, Fence Guide
Rail, Rip Fence & Carrier, Blade Tension Knob, and
Rip Fence Holder.
TABLE ASSEMBLY
1. Mount the table (Part #124) in place on the trunnion. Do
this from the rear of the machine, so that it is easier to t
the pre-installed blade through the slot in the table. FIG. 1.
2. Attach the table to the trunnion with the four Hex Bolts
and Washers (#129, 128). Install two bolts to the right of the
blade, hand tightened only. Then loosen the trunnion with
the Wing Nut (#113), tip the table to 45 degrees and install
the two bolts to the left of the blade. DO NOT fully tighten
the bolts at this time. Return the table to the horizontal
position. FIG. 2.
FIGURE 1
NOTE: Before nally secured in position, the table can be
slightly moved, left and right. Check to make sure that the
table’s miter gauge slot is parallel to the side of the saw
blade. This will provide a true cut when ripping stock. Set
a thin metal ruler against the side of the saw blade. Make
sure that it is not touching the saw’s teeth, which can angle
the ruler. Measure the distance from one end of the ruler
to the miter gauge slot. FIG. 3. Then measure the same
distance from the other end of the ruler to the miter gauge
slot. Compare these two measurements and angle the table
as necessary until the distances are the same.
3. Once the table is aligned parallel to blade, tighten all
four of the installed bolts to secure the table in place. See
page 12 for addtional table adjustment information.
TABLE LEVELING BOLT ASSEMBLY
1. To help keep the two sides of the table level at the slot
area, a Hex Socket Head Bolt (#125) with Washer and
Wing Nut (#126, 127) are used.
2. Install the Bolt throught the front hole in the table top,
and secure it in place from the underside of the table with
the washer and wing nut. FIG. 4.
FIGURE 2
FIGURE 3
NOTE: The leveling bolt should be kept in place at all
times, and only removed when the saw blade is changed.
FIGURE 4
10
Loading...