RIDGID R8651 Operator's Manual

OPERATOR’S MANUAL
6-1/2 in. 18 V
CIRCULAR SAW
MANUEL D’UTILISATION
165 mm (6-1/2 po) 18 V
SCIE CIRCULAIRE
MANUAL DEL OPERADOR
165 mm (6-1/2 pulg.) 18 V
SIERRA CIRCULAR
R8651
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Your circular saw has been engineered and manufactured to our high standards for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for buying a RIDGID® product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Cette scie circulaire a été conçue et fabriquée conformément à nos strictes normes de fiabilité, simplicité d’emploi et sécurité d’utilisation. Correctement entretenue, elle vous donnera des an­nées de fonctionnement robuste et sans problèmes.
AVERTISSEMENT :
Pour réduire les risques de blessures, l’utilisateur doit lire et veiller à bien comprendre le manuel d’utilisation avant d’utiliser ce produit.
Esta sierra circular ha sido diseñada y fabricada de conformidad con nuestras estrictas normas para brindar fiabilidad, facilidad de uso y seguridad para el operador. Con el debido cuidado, el sierra le brindará muchos años de sólido funcionamiento y sin problemas.
ADVERTENCIA:
Para reducir el riesgo de lesiones, el usuario debe leer y comprender el manual del operador antes de usar este producto.
Merci d’avoir acheté un produit RIDGID®.
CONSERVER CE MANUEL POUR
FUTURE RÉFÉRENCE
Le agradecemos la compra de un producto RIDGID®.
GUARDE ESTE MANUAL PARA
FUTURAS CONSULTAS
1 - English
TABLE OF CONTENTS
TABLE DES MATIÈRES / ÍNDICE DE CONTENIDO
Introduction ......................................................................................................................................................................2
Introduction / Introducción
 General Power Tool Safety Warnings ............................................................................................................................3-4
Règles de sécurité relatives aux outils électriques / Advertencias de seguridad para herramientas eléctricas
 Circular Saw Safety Warnings .......................................................................................................................................4-5
Avertissements de sécurité relatifs au scie circulaire / Advertencias de seguridad sierra circular
Symbols ............................................................................................................................................................................ 6
Symboles / Símbolos
 Features ............................................................................................................................................................................7
Caractéristiques / Características
 Assembly .......................................................................................................................................................................... 8
Assemblage / Armado
 Operation .....................................................................................................................................................................9-12
Utilisation / Funcionamiento
 Adjustments .................................................................................................................................................................... 12
Réglages / Ajustes
Maintenance ................................................................................................................................................................... 13
Entretien / Mantenimiento
 Accessories .................................................................................................................................................................... 13
Accessoires / Accesorios
 Warranty .........................................................................................................................................................................14
Garantie / Garantía
 Figure numbers (illustrations) ....................................................................................................................................15-18
Figure numéros (illustrations) / Figura numeras (ilustraciones)
Parts Ordering and Service ...............................................................................................................................Back Page
Commande de pièces et réparation / Pedidos de piezas y servicio ......................................................... Page arrière / Pág. posterior
INTRODUCTION
INTRODUCTION / INTRODUCCIÓN
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
* * *
Ce produit offre de nombreuses fonctions destinées à rendre son utilisation plus plaisante et satisfaisante. Lors de la conception de ce produit, l’accent a été mis sur la sécurité, les performances et la fiabilité, afin d’en faire un outil facile à utiliser et à entretenir.
* * *
Este producto ofrece numerosas características para hacer más agradable y placentero su uso. En el diseño de este producto se ha conferido prioridad a la seguridad, el desempeño y la fiabilidad, por lo cual se facilita su manejo y mantenimiento.
2 - English
GENERAL POWER TOOL SAFETY WARNINGS

Use personal protective equipment. Always wear eye
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains­operated (corded) power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec­tric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an exten-
sion cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is un-
avoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of
electric shock.
For use only with 18 V nickel-cadmium and 18 V
lithium-ion battery packs, see tool/appliance/battery
pack/charger correlation supplement 988000-302.
PERSONAL SAFETY
Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
protection. Protective equipment such as dust mask, non­skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in
unexpected situations.

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught
in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.

Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into
air vents.

Do not use on a ladder or unstable support. Stable foot­ing on a solid surface enables better control of the power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or
the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
3 - English
GENERAL POWER TOOL SAFETY WARNINGS
Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
BATTERY TOOL USE AND CARE
Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire.
When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys, nails,
screws or other small metal objects, that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may create a risk of shock or injury.
CIRCULAR SAW SAFETY WARNINGS
DANGER:
Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are
holding the saw, they cannot be cut by the blade.
Do not reach underneath the workpiece. The guard
can not protect you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth should
be visible below the workpiece.
Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will
also make exposed metal parts of the power tool “live” and shock the operator.
When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades that
do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of operation.
CAUSES AND OPERATOR PREVENTION OF KICKBACK
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:
Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
4 - English
SPECIFIC SAFETY RULES
When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding,
it may walk up or kickback from the workpiece as the saw is restarted.
Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
Blade depth and bevel adjusting locking levers must be
tight and secure before making cut. If blade adjustment
shifts while cutting, it may cause binding and kickback.
Use extra caution when making a “plunge cut” into
existing walls or other blind areas. The protruding blade
may cut objects that can cause kickback.
Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
Lower guard should be retracted manually only for
special cuts, such as “plunge cuts” and “compound cuts.” Raise lower guard by retracting handle and as soon as blade enters the material, the lower guard must be released. For all other sawing, the lower guard
should operate automatically.
Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body leaves it unstable and may lead to loss of control.
Wait for the cutter to stop before setting the tool down.
An exposed cutter may engage the surface leading to possible loss of control and serious injury.
Know your power tool. Read operator’s manual care-
fully. Learn its applications and limitations, as well as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire, or serious injury.
Always wear eye protection with side shields marked
to comply with ANSI Z87.1, along with hearing protec­tion. Failure to do so could result in objects being thrown
into your eyes and other possible serious injuries.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk
of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Battery tools do not have to be plugged into an elec-
trical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories.
Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
Do not place battery tools or their batteries near
fire or heat. This will reduce the risk of explosion and
possibly injury.
Never use a battery that has been dropped or received
a sharp blow. A damaged battery is subject to explosion.
Properly dispose of a dropped or damaged battery im­mediately.
Batteries can explode in the presence of a source
of ignition, such as a pilot light. To reduce the risk of
serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
Do not charge battery tool in a damp or wet
location. Following this rule will reduce the risk of electric
shock.
For best results, your battery tool should be charged
in a location where the temperature is more than 50°F but less than 100°F. To reduce the risk of seri-
ous personal injury, do not store outside or in vehicles.
Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of seri-
ous personal injury.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
5 - English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye and Hearing Protection
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Always wear eye protection with side shields marked to comply with ANSI Z87.1, along with hearing protection.
Wet Conditions Alert Do not expose to rain or use in damp locations.
No Hands Symbol
Recycle Symbols
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Direct Current Type or a characteristic of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
No Load Speed Rotational speed, at no load
Failure to keep your hands away from the blade will result in serious personal injury.
This product uses nickel- cadmium (Ni-Cd) and lithium-ion (Li-ion) batteries. Local, state or federal laws may prohibit disposal of batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options.
6 - English
FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter .......................................................6-1/2 in.
Blade Arbor ............................................................... 5/8 in.
Cutting Depth at 0º .................................................2-1/8 in.
Cutting Depth at 45º ...............................................1-5/8 in.
No Load Speed .....................................5,000 r/min. (RPM)
Motor .................................................................. 18 Volt DC
KNOW YOUR CIRCULAR SAW
See Figure 1, page 15.
The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
BEVEL ADJUSTMENT LEVER
The bevel adjustment lever allows you to set the circular saw for bevel cuts from 0° to 50°.
NOTE: There are detentes in the bevel scale to make it easier to set the blade angle at 45°, 30°, 22.5°, or 15°.
BLADE WRENCH STORAGE
Conveniently stores your blade wrench for quick blade changes.
CALIFORNIA PROPOSITION 65
BLOWER PORT
The blower port clears dust and debris from the cutting area.
DEPTH ADJUSTMENT LEVER
The depth adjustment lever adjusts the depth of cut from 0 in. to 2-1/8 in.
LED LIGHT
The LED light, located on the front of the tool, illuminates when either the switch trigger or grip light switch is de­pressed.
LOCK-OFF BUTTON
The lock-off button reduces the possibility of accidental starting.
SPINDLE LOCK
The spindle lock allows you to secure the blade when turn­ing the blade screw.
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
7 - English
ASSEMBLY
UNPACKING
This product requires assembly. Carefully remove the tool and any accessories from the
box. Make sure that all items listed in the packing list are included.
WARNING:
Do not use this product if any parts on the Packing List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.
WARNING:
A 6-1/2 in. blade is the maximum blade capacity of the saw. Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle. Larger blades will come in contact with the blade guard, while thicker blades will prevent blade screw from securing blade on spindle. Either of these situations could result in a serious accident.
CAUTION:
To prevent damage to the spindle or spindle lock, always allow motor to come to a complete stop before engaging spindle lock.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the tool.
If any parts are damaged or missing, please call
1-866-539-1710 for assistance.
PACKING LIST
6-1/2 in. Circular Saw Blade 5 mm Blade Wrench Operator’s Manual
WARNING:
If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
ATTACHING THE BLADE
See Figure 2, page 15.
Remove the battery pack from the saw. Depress and hold spindle lock. Remove blade screw by turning it counterclockwise with
the provided 5 mm blade wrench, while keeping the spindle lock depressed.
Wipe a drop of oil onto the inner blade washer and outer
blade washer where they contact the blade.
WARNING:
If inner blade washer has been removed, replace it before placing blade on spindle. Failure to do so could cause an accident since blade will not tighten properly.
Raise the lower blade guard. Fit the saw blade inside the lower blade guard and onto
the spindle.
NOTE: The saw teeth point upward at the front of the saw.
Replace the outer blade washer. Depress spindle lock and replace blade screw. Tighten blade screw securely by turning it clockwise with
the 5 mm blade wrench.
NOTE: Never use a blade that is too thick to allow the outer blade washer to engage with the flats on the spindle.
WARNING:
To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts.
REMOVING THE BLADE
See Figure 3, page 15..
Remove the battery pack from saw. Depress and hold spindle lock. Remove blade screw by turning it counterclockwise with
the provided 5 mm blade wrench, while keeping the spindle lock depressed.
Remove outer blade washer. Lift lower blade guard. Remove blade.
8 - English
OPERATION
WARNING:
Do not allow familiarity with the tool to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury.
TO REMOVE BATTERY PACK
See Figure 4, page 16.
Locate latches on side of battery pack and depress to
release battery pack from the saw.
The battery pack will disconnect in the direction to be
removed when buttons are depressed.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1, along with hearing protection. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
APPLICATIONS
You may use this product for the purposes listed below: Cutting all types of wood products (lumber, plywood,
paneling, composition board and hard board)
Cross cutting/Rip cutting Bevel cutting Pocket cutting
NOTE: The use of abrasive cut-off wheels is not recommended for this saw.
This product will accept RIDGID 18 V lithium-ion battery packs and RIDGID 18 V nickel-cadmium battery packs.
For complete charging instructions, refer to the Operator’s Manual for the battery pack and charger model.
BATTERY PROTECTION FEATURES
RIDGID 18 V lithium-ion batteries are designed with fea­tures that protect the lithium-ion cells and maximize bat­tery life. Under some operating conditions, these built-in features may cause the battery and the tool it is powering to act differently from nickel-cadmium batteries.
During some applications, the battery electronics may signal the battery to shut down, and cause the tool to stop running. To reset the battery and tool, release the trigger and resume normal operation.
NOTE: To prevent further shut down of the battery, avoid forcing the tool.
If releasing the trigger does not reset the battery and tool, the battery pack is depleted. If depleted, the battery pack will begin charging when placed on the lithium-ion charger.
TO INSTALL BATTERY PACK
See Figure 4, page 16.
Place battery pack in the saw. Align raised rib on battery
pack with the groove inside the saw.
Make sure the latches on each side of the battery pack
snap in place and battery pack is secured in the saw before beginning operation.
WARNING:
Battery tools are always in operating condition. Therefore, switch should always be locked when not in use or carrying at your side.
SAW BLADES
The best of saw blades will not cut efficiently if they are not kept clean, sharp, and properly set. Using a dull blade will place a heavy load on the saw and increase the danger of kickback. Keep extra blades on hand, so that sharp blades are always available.
Gum and wood pitch hardened on blades will slow the saw down. Use gum and pitch remover, hot water, or kerosene to remove these accumulations. DO NOT USE GASOLINE.
BLADE GUARD SYSTEM
See Figure 5, page 16.
The lower blade guard attached to your cordless circular saw is there for your protection and safety. It should never be altered for any reason. If it becomes damaged or begins to return slowly, do not operate the saw until the damage has been repaired or replaced. Always leave guard in operating position when using saw.
DANGER:
When sawing through work, lower blade guard does not cover blade on the underside of work. Since blade is exposed on underside of work, keep hands and fingers away from cutting area. Any part of your body coming in contact with moving blade will result in serious injury.
WARNING:
To avoid possible serious injury, never use saw when guard is not operating correctly. Check the guard for correct operation before each use. The guard is operating correctly when it moves freely, and instantly returns to the closed position. If you drop the saw, check the lower blade guard and bumper for damage at all depth settings before reuse.
9 - English
OPERATION
WARNING:
Never tie the lower blade guard in a raised position. Leaving the blade exposed could lead to serious injury.
If at any time the lower blade guard does not snap closed, remove the battery from the saw. Exercise the lower guard by moving it rapidly back and forth from the full open posi­tion to the closed position several times. Normally this will restore the guard to its normal operating condition. If it does not correct a slow or sluggish closing lower guard, do not use the saw. Take it to an authorized factory service center for repair.
KICKBACK
See Figures 6 - 9, page 16.
Kickback occurs when the blade stalls rapidly and the saw is driven back towards you. Blade stalling is caused by any action which pinches the blade in the wood.
WARNING:
Release switch immediately if blade binds or saw stalls. Kickback could cause you to lose control of the saw. Loss of control can lead to serious personal injury.
To guard against kickback, avoid dangerous practices such as the following:
Setting blade depth incorrectly. Sawing into knots or nails in workpiece. Twisting the blade while making a cut. Making a cut with a dull, gummed up, or improperly set
blade.
Supporting the workpiece incorrectly. Forcing a cut. Cutting warped or wet lumber. Operating the tool incorrectly or misusing the tool.
To lessen the chance of kickback, follow these safety practices:
Keep the blade at the correct depth setting. Less than a
full tooth of the blade teeth should be visible below the workpiece.
Inspect the workpiece for knots or nails before cutting.
Never saw into a knot or nail.
Make straight cuts. Always use a straight edge guide
when rip cutting. This helps prevent twisting the blade.
Use clean, sharp, and properly set blades. Never make
cuts with dull blades.
Support the workpiece properly before beginning a cut. Use steady, even pressure when making a cut. Never
force a cut.
Do not cut warped or wet lumber. Always let the blade reach full speed before beginning a
cut.
Hold the saw firmly with both hands and keep your body
in a balanced position so as to resist the forces if kickback should occur.
WARNING:
When using the saw, always stay alert and exercise control. Do not remove the saw from the workpiece while the blade is moving.
LOCK-OFF BUTTON
See Figure 10, page 16.
The lock-off button reduces the possibility of accidental starting. The lock-off button is located on the handle above the switch trigger. The lock-off button must be depressed before you pull the switch trigger. The lock resets each time the trigger is released.
NOTE: You can depress the lock-off button from either the left or right side.
STARTING/STOPPING THE SAW
See Figure 10, page 16.
To start the saw:
Depress the lock-off button. Depress the switch trigger.
Always let the blade reach full speed, then guide the saw into the workpiece.
WARNING:
The blade coming in contact with the workpiece before it reaches full speed could cause the saw to “kickback” towards you resulting in serious injury.
To stop the saw, release the switch trigger. After you release the switch trigger, allow the blade to come
to a complete stop. Do not remove the saw from the
workpiece while the blade is moving.
INDEXABLE LEVERS
See Figure 11, page 16.
The levers on the saw can be repositioned for the best tightening position.
Pull the lever out from the saw and to desired position. Push lever back into place.
ADJUSTING BLADE DEPTH
See Figure 12, page 17.
Always keep correct blade depth setting. Less than a full tooth of the blade teeth should be visible below the workpiece. More blade depth will increase the chance of kickback and cause the cut to be rough.
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OPERATION
Remove the battery pack from saw. Rotate adjustment lever away from the base. Determine the desired depth of cut. Hold base flat against the workpiece and raise or lower
saw until the index point or mark on the saw aligns with the desired depth on the scale.
Rotate adjustment lever toward the base to lock into
position.
OPERATING THE SAW
See Figures 13 - 14, page 17.
It is important to understand the correct method for operating the saw. Refer to the figures in this section to learn the correct and incorrect ways for handling the saw.
DANGER:
When lifting the saw from the workpiece, the blade is exposed on the underside of the saw until the lower blade guard closes. Make sure the lower blade guard is closed before setting the saw down.
WARNING:
To make sawing easier and safer, always maintain proper control of the saw. Loss of control could cause an accident resulting in possible serious injury.
To make the best possible cut:
Hold the saw firmly with both hands. Avoid placing your hand on the workpiece while making
a cut.
Support the workpiece so that the cut (kerf) is always to
your side.
Support the workpiece near the cut. Clamp the workpiece securely so that the workpiece will
not move during the cut.
Always place the saw on the workpiece that is supported,
not the “cut off” piece.
Place the workpiece with the “good” side down. Draw a guideline along the desired line of cut before
beginning your cut.
CROSS CUTTING/RIP CUTTING
See Figures 15 - 16, page 17.
When making a cross cut or rip cut, align your line of cut with the outer blade guide notch on the saw base.
Since blade thicknesses vary, always make a trial cut in scrap material along a guideline to determine how much, if any, the guideline must be offset to produce an accurate cut.
NOTE: The distance from the line of cut to the guideline is the amount you should offset the guide.
Secure the workpiece. Clamp a straight edge to the workpiece using C-clamps. Saw along the straight edge to achieve a straight rip cut.
NOTE: Do not bind the blade in the cut.
USING OPTIONAL EDGE GUIDE
See Figure 17, page 17.
Use an edge guide when making long or wide rip cuts with the saw.
Remove the battery pack from the saw. Place the edge guide (not included) through the holes in
the saw base.
Adjust the edge guide to the width needed. Tighten the wing screw securely.
When using an edge guide, position the face of the edge guide firmly against the edge of workpiece. This makes for a true cut without pinching the blade. The guiding edge of the workpiece must be straight for your cut to be straight. Use caution to prevent the blade from binding in the cut.
BEVEL CUTTING
See Figures 18 - 20, page 17.
The angle of cut of the saw may be adjusted to any desired setting between zero and 50°.
NOTE: When making cuts at 50°, the blade should be set at full depth of cut.
Since blade thicknesses vary and different angles require different settings, always make a trial cut in scrap material along a guideline to determine how much you should offset the guideline on the board to be cut.
When making a bevel cut, hold the saw firmly with both hands.
Rest the front edge of the base on the workpiece. Depress the lock-off button and squeeze the switch trigger to start the saw. Always let the blade reach full speed, then guide the saw into the workpiece.
WARNING:
The blade coming in contact with the workpiece before it reaches full speed could cause saw to “kickback” toward you resulting in serious injury.
After you complete your cut release the trigger and allow the blade to come to a complete stop. After the blade has stopped, lift the saw from the workpiece.
TO ADJUST BEVEL SETTING
See Figure 19, page 17.
Remove the battery pack from the saw. Rotate adjustment lever counterclockwise until the motor
housing moves freely.
Raise the motor housing end of the saw until you reach
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OPERATION
the desired angle setting on the bevel scale (0-50°).
NOTE: There are detentes in the bevel scale to make it
easier to set the blade angle at 45°, 30°, 22.5°, or 15°.
Rotate the bevel adjustment lever clockwise until the
motor housing is securely locked in place.
WARNING:
Never extend your fingers while holding the lower blade guard handle. Extending your fingers may result in contact with the blade, causing serious injury.
WARNING:
Attempting a bevel cut without having the bevel adjustment lever securely locked in place can result in serious injury.
POCKET CUTTING
See Figure 21, page 18.
WARNING:
Always adjust bevel setting to zero before making a pocket cut. Attempting a pocket cut at any other setting can result in loss of control of the saw possibly causing serious injury.
Adjust the bevel setting to zero. Set the blade to the correct blade depth setting. Swing the lower blade guard up using the lower blade
guard handle.
NOTE: Always raise the lower blade guard with the handle
to avoid serious injury.
Hold the lower blade guard by the handle.
Rest the front of the base flat against the workpiece with
the rear of the handle raised so the blade does not touch the workpiece.
DANGER:
Always check to insure that your fingers are clear of the blade before depressing the switch trigger. Contact with the blade will cause serious injury.
Depress the lock-off button and squeeze the switch trigger
to start the saw. Always let the blade reach full speed then slowly lower blade into the workpiece until base is flat against workpiece.
Guide the saw into the workpiece and make the cut.
WARNING:
Always cut in a forward direction when pocket cutting. Cutting in the reverse direction could cause the saw to climb up on the workpiece and back toward you.
Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece. Clear corners out with a hand saw or jig saw.
ADJUSTMENTS
WARNING:
Before performing any adjustment, make sure the battery pack is removed from the saw and the switch is in the OFF position. Failure to heed this warning could result in serious personal injury.
POSITIVE 0° BEVEL STOP
See Figure 22, page 18.
The saw has a positive 0° bevel stop that has been factory adjusted to assure 0° angle of the saw blade when making 90° cuts. However, misalignment can occur during shipping.
To check positive 0° bevel stop:
Remove the battery pack from the saw. Place the saw in an upside down position on a workbench.
Move the lower blade guard out of the way so that the
saw blade is exposed.
Check the squareness of the saw blade to the base of
the saw using a combination square.
To adjust positive 0° bevel stop:
Remove the battery pack from the saw. Rotate the bevel adjustment lever counterclockwise to
release.
Turn TORX® T-8 adjustment screw with TORX® T-8 wrench
and adjust base until it is square with the saw blade.
Securely lock the bevel adjustment lever.
WARNING:
Attempting a bevel cut without having the bevel adjustment lever securely locked in place can result in serious injury.
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MAINTENANCE
WARNING:
When servicing use only identical replacement parts. Use of any other parts could create a hazard or cause product damage.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1, along with hearing protection. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
WARNING:
To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.
Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a RIDGID® authorized service center.
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
WARNING:
Upon removal, cover the battery pack’s terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or remove any of its components. Lithium-ion and nickel­cadmium batteries must be recycled or disposed of properly. Also, never touch both terminals with metal objects and/or body parts as short circuit may result. Keep away from children. Failure to comply with these warnings could result in fire and/or serious injury.
ACCESSORIES
Look for these accessories where you purchased this product:
Edge Guide ........................................................................................................................................................ 202050004
WARNING:
Current attachments and accessories available for use with this tool are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.
NOTE: FIGURES (ILLUSTRATIONS) START ON PAGE 15 AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.
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WARRANTY
RIDGID® HAND HELD AND STATIONARY POWER TOOL 3 YEAR LIMITED SERVICE WARRANTY
Proof of purchase must be presented when requesting war­ranty service.
Limited to RIDGID® hand held and stationary power tools purchased 2/1/04 and after. This product is manufactured by One World Technologies, Inc. The trademark is licensed from RIDGID, Inc. All warranty communications should be directed to One World Technologies, Inc., attn: RIDGID Hand Held and Stationary Power Tool Technical Service at (toll free) 1-866-539-1710.
90-DAY SATISFACTION GUARANTEE POLICY
During the first 90 days after the date of purchase, if you are dissatisfied with the performance of this RIDGID® Hand Held and Stationary Power Tool for any reason you may return the tool to the dealer from which it was purchased for a full refund or exchange. To receive a replacement tool you must present proof of purchase and return all original equipment packaged with the original product. The replacement tool will be covered by the limited warranty for the balance of the 3 YEAR service warranty period.
WHAT IS COVERED UNDER THE 3 YEAR LIMITED SERVICE WARRANTY
This warranty on RIDGID® Hand Held and Stationary Power Tools covers all defects in workmanship or materials and nor­mal wear items such as brushes, chucks, motors, switches, cords, gears and even cordless batteries in this RIDGID® tool for three years following the purchase date of the tool. Warranties for other RIDGID® products may vary.
HOW TO OBTAIN SERVICE
To obtain service for this RIDGID® tool you must return it; freight prepaid, or take it in to an authorized service center for RIDGID® branded hand held and stationary power tools. You may obtain the location of the authorized service center nearest you by calling (toll free) 1-866-539-1710 or by log­ging on to the RIDGID® website at www.ridgid.com. When requesting warranty service, you must present the original dated sales receipt. The authorized service center will re­pair any faulty workmanship, and either repair or replace any part covered under the warranty, at our option, at no charge to you.
WHAT IS NOT COVERED
This warranty applies only to the original purchaser at retail and may not be transferred. This warranty only covers de­fects arising under normal usage and does not cover any malfunction, failure or defect resulting from misuse, abuse, neglect, alteration, modification or repair by other than an authorized service center for RIDGID® branded hand held and stationary power tools. Consumable accessories pro­vided with the tool such as, but not limited to, blades, bits and sand paper are not covered.
RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC. MAKE NO WARRANTIES, REPRESENTATIONS OR PROMISES AS TO THE QUALITY OR PERFORMANCE OF ITS POWER TOOLS OTHER THAN THOSE SPECIFI­CALLY STATED IN THIS WARRANTY.
ADDITIONAL LIMITATIONS
To the extent permitted by applicable law, all implied war­ranties, including warranties of MERCHANTABILITY or FIT­NESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, including warranties of merchantability or fitness for a particular purpose, that cannot be disclaimed under state law are limited to three years from the date of purchase. One World Technologies, Inc. and RIDGID, Inc. are not responsible for direct, indirect, incidental or conse­quential damages. Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential dam­ages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
One World Technologies, Inc.
P.O. Box 35, Hwy. 8
Pickens, SC 29671
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