Ridgid R4510, R45101 User Manual
OPERATOR’S MANUAL
10 in. TABLE SAW
R4510 / R45101
Your table saw has been engineered and manufactured to our high standards for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this
product.
Thank you for buying a RIDGID® product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Introduction.......................................................................................................................................................................2
General Safety Rules .....................................................................................................................................................3-4
Specific Safety Rules .....................................................................................................................................................4-5
Symbols ............................................................................................................................................................................ 6
Electrical ........................................................................................................................................................................... 7
Glossary of Terms ............................................................................................................................................................. 8
Features .......................................................................................................................................................................9-11
Tools Needed .................................................................................................................................................................. 13
Loose Parts ................................................................................................................................................................14-22
Assembly ...................................................................................................................................................................15-23
Operation ...................................................................................................................................................................23-37
Adjustments ...............................................................................................................................................................38-42
Maintenance ..............................................................................................................................................................43-44
Accessories .................................................................................................................................................................... 44
Troubleshooting .........................................................................................................................................................45-46
Warranty .........................................................................................................................................................................47
Parts Ordering/Service ......................................................................................................................................Back Page
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have
been given top priority in the design of this product making it easy to maintain and operate.
2
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to
follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
READ ALL INSTRUCTIONS
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the saw’s applications and
limitations as well as the specific potential hazards related
to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example, pipes, radiators, ranges,
refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces
of wood on the saw while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact
tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and
master switches, or by removing starter keys.
DON’T FORCE TOOL. It will do the job better and safer
at the feed rate for which it was designed.
USE RIGHT TOOL. Don’t force the tool or attachment to
do a job it was not designed for. Don’t use it for a purpose
not intended.
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a
cord heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A wire
gauge size (A.W.G.) of at least 14 is recommended for an
extension cord 25 feet or less in length. If in doubt, use
the next heavier gauge. The smaller the gauge number,
the heavier the cord.
DRESS PROPERLY. Do not wear loose clothing, gloves,
neckties, or jewelry. They can get caught and draw you
into moving parts. Rubber gloves and nonskid footwear
are recommended when working outdoors. Also wear
protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when
practical. It’s safer than using your hand and frees both
hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance
at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may risk injury.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally
contacted.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of rotation of blade
or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. Don’t leave tool until it comes to a
complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never yank cord to disconnect
from receptacle. Keep cord away from heat, oil, and sharp
edges.
WHEN OPERATING A POWER TOOL OUTSIDE, USE
AN OUTDOOR EXTENSION CORD MARKED “W-A”
OR “W”. These cords are rated for outdoor use and
reduce the risk of electric shock.
KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize stalling
and kickback.
KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath work
or around or over the blade while blade is rotating. Do not
attempt to remove cut material when blade is moving.
BLADE COASTS AFTER BEING TURNED OFF.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
3
GENERAL SAFETY RULES
INSPECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qualified service technician at
an authorized service facility. The conductor with
insulation having an outer surface that is green with
or without yellow stripes is the equipment-grounding
conductor. If repair or replacement of the electric cord
or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. Repair or replace
a damaged or worn cord immediately. Stay constantly
aware of cord location and keep it well away from the
rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole
electrical receptacle.
CHECK WITH A QUALIFIED ELECTRICIAN or service
personnel if the grounding instructions are not completely
understood or if in doubt as to whether the tool is properly
grounded.
USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire
extension cords that have 3-prong grounding plugs and
3-pole receptacles that accept the tool’s plug.
DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
USE ONLY CORRECT BLADES. Do not use blades with
incorrect size holes. Never use blade washers or blade
bolts that are defective or incorrect. The maximum blade
capacity of your saw is 10 in. (254 mm).
BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS
ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during
use.
NEVER START A TOOL WHEN ANY ROTATING
COMPONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included with
the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is tight
and not making contact with saw or workpiece before
connecting to power supply.
SPECIFIC SAFETY RULES
FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG
STAND at approximately hip height.
NEVER OPERATE THE SAW ON THE FLOOR.
GUARD AGAINST KICKBACK. Kickback occurs when
the blade stalls rapidly and workpiece is driven back
towards the operator. It can pull your hand into the blade
resulting in serious personal injury. Stay out of blade path
and turn switch off immediately if blade binds or stalls.
USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels.
REMOVE ALL FENCES AND AUXILIARY TABLES
before transporting saw. Failure to do so can result in an
accident causing possible serious personal injury.
ALWAYS USE BLADE GUARD, RIVING KNIFE, AND
ANTI-KICKBACK PAWLS on all “through-sawing” op-
erations. Through-sawing operations are those in which
the blade cuts completely through the workpiece as in
ripping or cross cutting. Keep the blade guard down, the
anti-kickback pawls down, and the riving knife in place.
ALWAYS SECURE WORK firmly against the rip fence or
miter gauge. NEVER use the rip fence during the same
operation as the miter gauge.
WHEN MAKING NON-THROUGH RIP CUTS, always
use a push stick, push block, and/or featherboard so your
hands do not come within 3 inches of the saw blade.
WHEN RIPPING NARROW STOCK, always use a push
stick, push block, or featherboard.
NEVER perform any operation “freehand” which means
using only your hands to support or guide the workpiece.
Always use either the rip fence or miter gauge to position
and guide the work.
NEVER stand or have any part of your body in line with
the path of the saw blade.
NEVER reach behind, over, or within three inches of the
blade or cutter with either hand for any reason.
4
SPECIFIC SAFETY RULES
MOVE THE RIP FENCE out of the way when cross cut-
ting.
DO NOT USE THE MITER GAUGE AND RIP FENCE
during the same operation.
NEVER use rip fence as cutoff gauge when cross
cutting.
NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the
power source.
PROVIDE ADEQUATE SUPPORT to the rear and sides
of the saw table for wide or long workpieces.
AVOID KICKBACKS (work thrown back toward you) by:
a) Keeping blade sharp.
b) Keeping rip fence parallel to the saw blade.
c) Keeping riving knife, anti-kickback pawls, and
blade guard in place and operating.
d) Not releasing the work before it is pushed all the
way past the saw blade using a push stick.
e) Not ripping work that is twisted or warped or does
not have a straight edge to guide along the fence.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your hand
to move into the cutting tool.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included with
the accessory.
MAKE SURE THE WORK AREA HAS AMPLE LIGHTING
to see the work and that no obstructions will interfere with
safe operation BEFORE performing any work using the
table saw.
ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power
supply.
ONLY USE BLADES within the thickness range stamped
on the riving knife.
THIS TOOL should have the following markings:
a) Wear eye protection.
b) Use saw blade guard and riving knife for every
operation for which it can be used, including all
through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push stick when required.
e) Pay particular attention to instructions on reducing
risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over the saw blade.
h) Never operate saw on floor or below waist height.
NEVER CUT MORE THAN ONE PIECE OF MATERIAL
AT A TIME.
SAVE THESE INSTRUCTIONS. Refer to them frequently
and use to instruct other users. If you loan someone this
tool, loan them these instructions also.
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities
may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after handling.
Some examples of these chemicals are:
•leadfromlead-basedpaints,
•crystallinesilicafrombricksandcementandothermasonryproducts,and
•arsenicandchromiumfromchemically-treatedlumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce
your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
5
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
Without Safety Alert Symbol) Indicates important information not related to an
injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
No Hands Symbol
Wet Conditions Alert Do not expose to rain or use in damp locations.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
Failure to keep your hands away from the blade will result in
serious personal injury.
6
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
When using a power tool at a considerable distance from
the power source, use an extension cord heavy enough
to carry the current that the tool will draw. An undersized
extension cord will cause a drop in line voltage, resulting in
a loss of power and causing the motor to overheat. Use the
chart provided below to determine the minimum wire size
required in an extension cord. Only round jacketed cords
listed by Underwriter's Laboratories (UL) should be used.
**Ampere rating (on tool faceplate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools or other obstructions while you are
working with a power tool. Failure to do so can
result in serious personal injury.
WARNING:
Check extension cords before each use. If
damaged replace immediately. Never use product
with a damaged cord since touching the damaged
area could cause electrical shock resulting in
serious injury.
SPEED AND WIRING
The no-load speed of this tool is approximately 4,400 rpm.
This speed is not constant and decreases under a load or
with lower voltage. For voltage, the wiring in a shop is as
important as the motor’s horsepower rating. A line intended
only for lights cannot properly carry a power tool motor. Wire
that is heavy enough for a short distance will be too light for
a greater distance. A line that can support one power tool
may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunction or
breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded
in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
WARNING:
Improper installation of the grounding plug is able to
result in a risk of electric shock. When repair or
replacement of the cord is required, do not connect
the grounding wire to either flat blade terminal.
The wire with insulation having an outer surface
that is green with or without yellow stripes is the
grounding wire.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This product is for use on a nominal 120 volt circuit and
has a grounding plug similar to the plug illustrated in figure 1. Only connect the product to an outlet having the same
configuration as the plug. Do not use an adapter with this
product.
ELECTRICAL CONNECTION
This product is powered by a precision built electric motor.
It should be connected to a power supply that is 120 V, AC
only (normal household current), 60 Hz. Do not operate
this product on direct current (DC). A substantial voltage
drop will cause a loss of power and the motor will overheat.
If the saw does not operate when plugged into an outlet,
double check the power supply.
GROUNDING
PIN
7
120 V GROUNDED
OUTLET
Fig. 1
GLOSSARY OF TERMS
Anti-Kickback Pawls (radial arm and table saws)
A device which, when properly installed and maintained,
is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other
than 90° to the table surface.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Cross Cut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The
blades or knives remove material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or
trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by holding
it securely against the table or fence during any ripping
operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference
to blade movement.
Freehand
Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for
drilling large holes accurately.
Push Blocks (for jointer planers)
Device used to feed the workpiece over the jointer planer
cutterhead during any operation. This aid helps keep the
operator’s hands well away from the cutterhead.
Push Blocks (for table saws)
Device used to hold the workpiece during cutting operations. This aid helps keep the operator’s hands well away
from the blade.
Push Sticks (for table saws)
Device used to push the workpiece during cutting operations.
A push stick should be used for narrow ripping operations.
The aid helps keep the operator’s hands well away from
the blade.
Resaw
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife (table saws)
A metal piece, slightly thinner than the blade, which helps
keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be or has been
cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Throw-Back
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being placed
inadvertently in contact with the blade.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.
8
FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter ........................................................... 10 in.
Blade Arbor ...............................................................5/8 in.
Cutting Depth at 90° .............................................. 3-1/2 in.
Cutting Depth at 45° .............................................. 2-1/2 in.
Rating ...........................................120 V~, 15 Amps, 60 Hz
No Load Speed .....................................4,400 r/min. (RPM)
BLADE
WRENCHES
ANTI-KICKBACK
PAWLS
MITER
GAUGE
RIVING
KNIFE
SAW
BLADE
BLADE GUARD
ASSEMBLY
RIP FENCE
BEVEL
SCALE
MICRO-ADJUST
WHEEL
LOCKING
LEVER
FRONT
RAIL
GRIPS
BLADE AND
BLADE
WRENCH
STORAGE
LEG STAND
BEVEL
LOCKING
LEVER
SWITCH
ASSEMBLY
ADJUSTING
HANDWHEEL
BEVEL
INDICATOR
HEIGHT
ADJUSTING
KNOB
BEVEL
BLADE
HEIGHT
LOCK KNOB
Fig. 3
9
FEATURES
KNOW YOUR TABLE SAW
See Figure 3.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
ANTI-KICKBACK PAWLS - Kickback is a hazard in which
the workpiece is thrown back toward the operator. The teeth
on the anti-kickback pawls point away from the workpiece.
If the workpiece should be pulled back toward the operator,
the teeth dig into the wood to help prevent or reduce the
possibility of kickback.
BEVEL ADJUSTING HANDWHEEL - Located on the front of
the cabinet, this handwheel is used to make the adjustment
for bevel angles.
BEVEL LOCKING LEVER - This lever under the worktable
surface on the front of the cabinet, locks the angle setting
of the blade.
BEVEL SCALE - The easy-to-read scale on the front of the
workstand shows the exact blade angle.
BLADE - For maximum performance, it is recommended
that you use the 10 in. carbide tipped combination blade
provided with your saw. The blade is raised and lowered with
the height adjusting knob . Bevel angles are locked with the
bevel locking lever. Additional blade styles of the same high
quality are available for specific operations such as ripping.
Your local dealer can provide you with complete information.
BLADE GUARD - Always keep the guard down over the
blade for through-sawing cuts.
BLADE HEIGHT LOCK KNOB - This knob, in the center of
the bevel adjusting handwheel, locks the height of the blade.
HEIGHT ADJUSTING KNOB - Located on the front of the
cabinet, this knob is used to lower and raise the blade for
adjustments or blade replacement.
IND-I-CUT™ ALIGNMENT DISC - A plastic insert on which
marks may be made to indicate the location of the cut on
the workpiece.
LOCKING LEVER - The lever on the front of the rip fence
releases the rip fence or locks it in place.
MITER GAUGE - This miter gauge aligns the wood for a
cross cut. The easy-to-read indicator shows the exact angle
foramitercut,withpositivestopsat0˚and45˚.
MITER GAUGE GROOVES - The miter gauge rides in these
grooves on either side of the blade.
RAILS - Front and rear rails provide support for the rip fence.
RIP FENCE - A sturdy metal fence guides the workpiece
and is secured with the locking lever. Grooves run along the
top and sides of the rip fence for use with optional clamps
and accessories.
RIVING KNIFE - A removable metal piece of the blade
guard assembly, slightly thinner than the saw blade, which
helps keep the kerf open and prevent kickback. When in the
through sawing, or “up” position, it is higher than the saw
blade. When in the non-through sawing, or “down” position,
it is below the saw blade teeth.
WARNING:
Do not use blades rated less than the speed of
this tool. Failure to heed this warning could result
in personal injury.
SCALE - Located on the front rail, the easy-to-read scale
provides precise measurements for rip cuts.
SWITCH ASSEMBLY - This saw has an easy access
power switch located below the front rail. To lock the switch
in the OFF position, remove the yellow switch key from the
switch. Place the key in a location that is inaccessible to
children and others not qualified to use the tool.
10
FEATURES
OPERATING COMPONENTS
The upper portion of the blade projects up through the table
and is surrounded by an insert called the throat plate. The
height of the blade is set with a handwheel on the front of
the cabinet. To accommodate wide panels, the saw table
has rails on each side. Detailed instructions are provided in
the Operation section of this manual for the basic cuts: cross
cuts, miter cuts, bevel cuts, and compound cuts.
The rip fence is used to position work for lengthwise cuts.
A scale on the front rail shows the distance between the rip
fence and the blade.
It is very important to use the blade guard assembly for
all through-sawing operations. The blade guard assembly
includes: riving knife, anti-kickback pawls, and blade guard.
SWITCH ASSEMBLY
See Figure 4.
This saw is equipped with a switch assembly that has a
built-in locking feature. This feature is intended to prevent
unauthorized and possible hazardous use by children and
others.
TO TURN YOUR SAW ON:
With the switch key inserted into the switch, lift the switch
to turn ON ( l ).
TO TURN YOUR SAW OFF:
Press the switch down to turn OFF ( O ).
TO LOCK YOUR SAW:
Press the switch down.
Remove the switch key from the switch and store in a
safe, secure location.
WARNING:
ALWAYS make sure your workpiece is not in
contact with the blade before operating the switch
to start the tool. Failure to heed this warning may
cause the workpiece to be kicked back toward
the operator and result in serious personal injury.
WARNING:
To reduce the risk of accidental starting, always
make sure the switch is in the OFF ( O ) position
before plugging tool into the power source.
SWITCH
ON
SWITCH
KEY
SWITCH
OFF
WARNING:
Always remove the switch key when the tool is
not in use and keep it in a safe place. In the event
of a power failure, turn the switch OFF ( O ) and
remove the key. This action will prevent the tool
from accidentally starting when power returns.
SWITCH IN LOCKED POSITION
Fig. 4
11
TOOLS NEEDED
The following tools (not included or drawn to scale) are needed for assembly and adjustments:
FRAMING SQUARE
PHILLIPS SCREWDRIVER
FLATHEAD SCREWDRIVER
COMBINATION SQUARE
LOOSE PARTS LIST
The following items are included with your table saw:
ANTI-KICKBACK
PAWLS
SWITCH KEY
BLADE GUARD
C-CLAMPS
Fig. 5
RIP FENCE
PUSH STICK
BLADE WRENCHES (2)
12
MITER GAUGE
HEX KEYS (3)
Fig. 6
LOOSE PARTS LIST
SCREW
UPPER
TUBE
OUTER
TUBE
CARRIAGE
BOLT
HANDLE
SECTION
CENTER
BRACE
LOCK
NUT
LARGE
SPACER
SMALL
SPACER
FLAT WASHER,
SMALL
WHEEL
FLAT WASHER,
LARGE
LOCK
NUT
INNER LEG
ASSEMBLY
Fig. 7
13
ASSEMBLY
UNPACKING
This product requires assembly.
Carefully lift the saw from the carton and place on a level
work surface.
NOTE: This tool is heavy. To avoid back injury, keep your
knees bent and lift with your legs, not your back, and get
help when needed.
WARNING:
Do not connect to power supply until assembly
is complete. Failure to comply could result in
accidental starting and possible serious personal
injury.
WARNING:
Do not use this product if any parts on the Loose
Parts List are already assembled to your product
when you unpack it. Parts on this list are not
assembled to the product by the manufacturer and
require customer installation. Use of a product that
may have been improperly assembled could result
in serious personal injury.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
The saw is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has
influenced the settings, refer to specific procedures
explained in this manual.
If any parts are damaged or missing, please call
1-866-539-1710 for assistance.
WARNING:
If any parts are damaged or missing, do not operate this tool until the parts are replaced. Use
of this product with damaged or missing parts
could result in serious personal injury.
WARNING:
Do not attempt to modify this tool or create
accessories not recommended for use with this
tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading
to possible serious personal injury.
WARNING:
Do not lift the saw without help. Hold it close to
your body. Keep your knees bent and lift with your
legs, not your back. Ignoring these precautions can
result in back injury.
WARNING:
Never stand directly in line with the blade or
allow hands to come closer than 3 in. to the blade.
Do not reach over or across the blade. Failure to
heed this warning can result in serious personal
injury.
WARNING:
To avoid serious personal injury, always make sure
the table saw is securely mounted to a workbench
or an approved leg stand. NEVER operate the saw
on the floor.
MOUNTING HOLES
The table saw must be mounted to a firm supporting surface
such as a workbench or leg stand. Four bolt holes have been
provided in the saw’s base for this purpose. Each of the
four mounting holes should be bolted securely using 1/4 in.
carriage bolts, washers, lock washers, and wing nuts. Bolts
should be of sufficient length to accommodate the saw base,
washers, lock washers, wing nuts, and the thickness of the
workbench. Tighten all four bolts securely.
Carefully check the workbench after mounting to make sure
that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor
before operating.
14
ASSEMBLY
ASSEMBLING THE LEG STAND
See Figure 8.
Many of the leg stand parts are movable. All hardware must
be tightened securely but not so tight that the leg stand won’t
open and close. For easier assembly, match letter to letter
and fingertighten all fasteners. Only tighten fasteners securely
when you are sure the release lever locks over the stop pin.
Align handle with holes in the end of the upper tube and
insert. Secure in place using a screw. Repeat for other side.
Place a carriage bolt through the center hole in the outer
tubes then place a spacer on the bolt.
Slide the bolt/spacer into the inner leg assembly (A and C)
and secure in place using a lock nut. Do not overtighten.
Repeat for the other side.
Place the center brace on top of the inner leg assembly
(curve side up) with the stop pin under the pedal assembly
latch.
NOTE: The stop pins rest on top of inner leg assembly.
UPPER
TUBE
LOCK
NUT
Insert a carriage bolt through the top hole of the inner leg
assembly then slide a spacer on the bolt. Repeat for the
other side.
Slide the center brace onto the bolt and secure in place
using a lock nut. Repeat for the other side.
With the curve handle turned downward, secure the up-
per tubes (D and F on the right side, and E and C on the
left side) to the leg stand using carriage bolts, spacers,
and lock nuts. The tube with the diverter valve attached
should be placed on the left side of the leg stand.
Remove the lock nut and two flat washers from the axles
on each side of the leg stand.
Slide the flat washer, wheel, and flat washer onto the
axle through the hole in the center of the wheel. Secure
in place using lock nut.
Repeat with the second wheel.
Before use, verify the release lever locks the leg stand
securely. If the leg stand will not lock, do not use; contact
an authorized service center for assistance.
CARRIAGE
BOLT
OUTER
TUBE
SMALL
SPACER
LARGE
SPACER
WHEEL
CENTER
BRACE
SCREW
STOP
PIN
HANDLE
INNER LEG
ASSEMBLY
AXLE
LOCK
NUT
FLAT WASHER,
SMALL
15
FLAT WASHER,
LARGE
Fig. 8
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