RIDGID R41422 Operator's Manual
OPERATOR’S MANUAL
MANUEL D’UTILISATION
MANUAL DEL OPERADOR
14 in. ABRASIVE CUT-OFF MACHINE
TRONÇONNEUSE ABRASIVE
DE 356 mm (14 po)
TROCEADORA DE DISCO
ABRASIVO DE 356 mm (14 pulg.)
R41422
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product, please visit:
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Pour enregistrer votre produit de
RIDGID, s’il vous plaît la visite :
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TABLE OF CONTENTS
****************
General Safety Rules .......................2-3
Specific Safety Rules ......................3-4
Symbols ..............................................5
Electrical ............................................. 6
Features .............................................. 7
Assembly .........................................8-9
Operation .....................................10-11
Adjustments .....................................12
Maintenance ..................................... 13
Troubleshooting ................................ 14
Warranty ...........................................15
Illlustrations .................................16-19
Parts Ordering
and Service ........................ Back Page
WARNING:
To reduce the risk of injury, the user
must read and understand the operator’s manual before using this
product.
TABLE DES MATIÈRES
****************
Règles de sécurité générales ..........2-3
Règles de sécurité particulières ......3-4
Symboles ............................................5
Caractéristiques électriques ............... 6
Caractéristiques .................................7
Assemblage .....................................8-9
Utilisation .....................................10-11
Réglages ...........................................12
Entretien ...........................................13
Dépannage ....................................... 14
Garantie ............................................ 15
Illustrations ..................................16-19
Commande de
pièces et réparation ..........Page arrière
AVERTISSEMENT :
Pour réduire les risques de blessures,
l’utilisateur doit lire et veiller à bien
comprendre le manuel d’utilisation
avant d’utiliser ce produit.
Para registrar su producto de
RIDGID, por favor visita:
http://register.RIDGID.com
ÍNDICE DE CONTENIDO
****************
Reglas de seguridad generales .......2-3
Reglas de seguridad específicas ....3-4
Símbolos ............................................5
Aspectos eléctricos ............................ 6
Características ...................................7
Armado ............................................8-9
Funcionamiento ...........................10-11
Ajustes .............................................. 12
Mantenimiento ..................................13
Corrección de problemas .................14
Garantía ............................................ 15
Ilustraciones ................................16-19
Pedidos de piezas
y servicio ....................... Pág. posterior
ADVERTENCIA:
Para reducir el riesgo de lesiones, el
usuario debe leer y comprender el
manual del operador antes de usar
este producto.
SAVE THIS MANUAL FOR
FUTURE REFERENCE
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL
PARA FUTURAS CONSULTAS
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure
to follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
ALWAYS WEAR EYE PROTECTION WITH SIDE
SHIELDS WHICH IS MARKED TO COMPLY WITH
ANSI Z87.1 WHEN USING THIS PRODUCT.
S ECURE WORK. Use clamps or a vise to hold work whe n
practical, it is safer than using your hand and frees both
hands to operate the tool.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the applications and limitations
as well as the specific potential hazards related to this
tool.
GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example: pipes, radiators, ranges,
refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of check ing to see that keys and adjusting wrenches
are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces
of wood on the tool while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work are a. Do not let visitors c ontact tool or extension
cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
DON’T FORCE THE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
USE THE RIGHT TOOL. Do not force the tool or
attachment to do a job for which it was not designed.
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a
cord heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A wire
gauge size (A.W.G.) of at least 14 is recommended for an
extension cord 25 feet or less in length. If in doubt, use
the next heavier gauge. The smaller the gauge number,
the heavier the cord.
DRESS PROPERLY. Do not wear loose clothing, gloves,
neckties, or jewelry. They can get caught and draw you
into moving parts. Also wear protective hair covering to
contain long hair.
DO NOT OVERREACH. Keep proper footing and balance
at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
DI SCONNECT TOOL S. When not in use, before servicing,
or when changing attachm ents, wheels, bits, cut ters, etc.
All tools should be disconnected from power source.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may result in injury.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefull y checked to determine that it will o perate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
NE VER LEAVE TOOL RU NNING UNATTENDE D. TURN
THE POWER OFF. Don't leave tool until it comes to a
complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with approved
ground connection that are intended for use outdoors
and so marked.
WHEEL COASTS AFTER BEING TURNED OFF.
NEVE R USE IN AN EXPLOS IVE ATMOS PHERE. Normal
sparking of the motor could ignite fumes.
2 - English
GENERAL SAFETY RULES
INSPECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qualified service technician at an
authorized service facility. The conductor with insulation
having an outer sur face that is green wi th or without yellow
stripes is the equipment-grounding conductor. If repair
or replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to a
live terminal. Repair or replace a damaged or worn cord
immediately. Stay constantly aware of cord location and
keep it well away from the rotating wheel.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
PO LARIZED PLU GS. To reduce the ri sk of electric shock,
this tool has a polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet only one way.
If the plug does not fit fully in the outlet, reverse the plug.
If it still doe s not fit, contact a qualif ied electrician to install
the proper outlet. Do not change the plug in any way.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products,
or any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
NEVER TOUCH WHEEL or other moving parts during
use.
NEVER START THE CUT-OFF MACHINE WHEN THE
WHEEL IS IN CONTACT WITH THE MATERIAL.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
with the accessory.
DOUBLE CHECK ALL SETUPS. Make sure wheel is ti ght
and not making contact with tool or workpiece before
connecting to power supply.
SPECIFIC SAFETY RULES
FIRMLY CLAMP OR BOLT your tool to a workbench or
table at approximately hip height.
U SE ONLY CORRECT WHEELS. Do n ot use wheels with
incorrect size holes. Never use wheel washers or wheel
screws that are defective or incorrect. The maximum
wheel capacity of your cut-off machine is 14 in.
DO NOT REMOVE TH E MACHINE'S WHEE L GUARDS.
Never operate the machine with any guard or cover
removed. Make sure all guards are operating properly
before each use.
KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from wheel. Do not reach underneath work
or around or under the wheel while the wheel is rotating.
Do not attempt to remove cut material while wheel is
moving.
ALWAYS SUPPORT LONG MATERIAL. To minimize
risk of tipping machine, always support long material.
BEFORE MAKING A CUT, BE SURE ALL
ADJUSTMENTS ARE SECURE.
ALWAYS USE THE VISE CLAMP to secure the material.
NEVER cut more than one piece of material at a time.
DO NOT STACK more than one piece of material on the
machine base at a time.
NEVER PERFORM ANY OPERATION “FREEHAND”.
Always secure the material to be cut in the vise.
NEVER hand hold a piec e of material. Material will b ecome
very hot while being cut.
NEVER reach behind, under, or within three inches of the
wheel and its cutting path with your hands and fingers
for any reason.
NEVER reach to pick up a piece of material, a piece of
scrap, or anything else that is in or near the cutting path
of the wheel.
AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your hand
to move into the wheel. ALWAYS make sure you have
good balance.
NEVER stand or have any part of your body in line with
the path of the wheel.
ALWAYS release the power switch and allow the wheel
to stop rotating before raising wheel guard or removing
material.
3 - English
SPECIFIC SAFETY RULES
DO NOT TURN THE MOTOR SWITCH ON AND OFF
RAPI DLY. This could cau se the wheel to loosen and could
create a hazard. Should this ever occur, stand clear and
allow the wheel to come to a complete stop. Disconnect
your cut-off machine from the power supply and securely
retighten the wheel arbor bolt after checking the wheel
for damage.
NEVER leave the cut-off machine unattended while
connected to a power source.
I F ANY PART OF THIS CUT-OFF MACHI NE IS MISSI NG
or should break, bend, or fail in any way, or should any
electrical component fail to perform properly, shut off
the power switch, remove the machine plug from the
power source and have damaged, missing, or failed
parts replaced before resuming operation.
MAKE SURE THE CUT-OFF WHEEL IS SECURELY
MOUNTED as described in the operating instructions
before connecting the tool to a power supply. Do not
tighten wheel excessively, since this can cause cracks.
CHECK THE WHEEL FOR FISSURES AND CRACKS,
and test for normal operation prior to use.
ONLY USE A CUT-OFF WHEEL RATED FOR 3,900
RPM OR GREATER and manufactured in compliance
with ANSI B7.1. Always store wheels in a dry place with
little temperature variation.
ALWAYS EASE THE ABRASIVE WHEEL AGAINST
THE MATERIAL when starting to cut. A harsh impact
can break the wheel.
BEFORE CUTTING press the trigger switch and allow
the cut-off wheel to reach full speed.
MA KE SURE THE WORK AR EA HAS AMPLE LIG HTING
to see the work and that no obstructions will interfere
with safe operation BEFORE performing any work using
your cut-off machine.
ALWAYS STAY ALERT! Do not allow familiarity (gained
from frequent use of your cut-off machine) to cause a
careless mistake. ALWAYS REMEMBER that a careless
fraction of a second is sufficient to inflict severe injury.
U SE ONLY FLA NGES furnished wi th this cut-off machine.
DO NOT OVERTIGHTEN THE WHEEL NUT. Excessive
tightening can cause the wheel to crack during operation.
FREQUENTLY clean dust from beneath the cut-off
machine.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
RISK OF FIRE OR EXPLOSION. This product has parts
such as snap switches, receptacles, and the like, which
tend to produce arcs or sparks. Therefore, when located
in a garage, the machine should be 18 in. above the floor
and located in a separate room.
SAVE THESE INSTRUCTI ONS. Refer to them frequently
and use them to instruct other users. If you loan someone
this tool, loan them these instructions also.
4 - English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s
Manual
Eye Protection
Indicates a hazardous situation, which, if not avoided, will result in death or
serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a hazardous situation, that, if not avoided, may result in minor or
moderate injury.
(Without Safety Alert Symbol) Indicates information considered important, but
not related to a potential injury (e.g. messages relating to property damage).
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Always wear eye protection with side shields marked to comply with
ANSI Z87.1.
No Hands Symbol
Wet Conditions Alert Do not expose to rain or use in damp locations.
Hot Surface To reduce the risk of injury or damage, avoid contact with any hot surface.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
Failure to keep your hands away from the blade will result in serious
personal injury.
.../min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute
5 - English
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-wire
grounded power cord. All exposed metal parts are isolated
from the internal metal motor components with protecting
insulation. Double insulated tools do not need to be
grounded.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the
tool’s internal wiring. Observe all normal safety
precautions to avoid electrical shock.
NOTE: Servicing of a product with double insulation requires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the tool to your nearest
authorized service center for repair. Always use original
factory replacement parts when servicing.
ELECTRICAL CONNECTION
This tool has a precision-built electric motor. It should be
connected to a power supply that is 120 V, AC only (normal
household current), 60 Hz. Do not operate this tool on
direct current (DC). A substantial voltage drop will cause a
loss of power and the motor will overheat. If the tool does
not operate when plugged into an outlet, double check the
power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the product will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
When working outdoors with a product, use an extension
cord that is designed for outside use. This type of cord is
designated with “WA” or “W” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools, or other obstructions while you are
working with a power tool. Failure to do so can
result in serious personal injury.
WARNING:
Check extension cords before each use. If
damaged replace immediately. Never use tool with
a damaged cord since touching the damaged area
could cause electrical shock resulting in serious
injury.
6 - English
FEATURES
PRODUCT SPECIFICATIONS
Input ............................ 120 V, AC Only, 60 Hz, 15 Amps
No Load Speed .................................3,900 r/min. (RPM)
Arbor Diameter ........................................................1 in.
Wheel Diameter .....................................................14 in.
Fence Angle ..................................... right (45°), left (45°)
Maximum Cutting Capacities:
Round Pipe ............................... 5 in. outside diameter
Bar Stock .............................................................. 2 in.
KNOW YOUR CUT-OFF MACHINE
See Figure 1, page 16.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
14 in. ABRASIVE WHEEL
A 14 in. abrasive wheel is included with your cut-off machine.
It will cut materials up to 5 in. thick or 8 in. wide, depending
upon the thickness or width of the material and the setting
at which the cut is being made.
ADJUSTABLE FENCE
The fence on your cut-off machine has been provided to
support the material and provide clamping support to the
vise for holding your material securely when making all cuts.
It is an adjustable fence that has been provided to make
your cut-off machine more versatile. It adjusts from 0° to 45°
to the right or left for making angled cuts. The hole pattern
allows it to be moved forward when making cuts in tall or
thick stock, such as square stock or tube stock. The hole
pattern allows it to be moved back when making cuts in
stock that is thin or wide, such as angle stock.
ADJUSTABLE STOP
In the down (full cut) position, the pivot arm hits an adjustable
stop on the support bracket.
ARBOR WRENCH
The arbor wrench is found on the side of the base. Use
wrench when replacing cut-off wheel or when making fence
angular adjustments.
CARRYING HANDLE
This handle is built into the unit to move it from one location
to another. Before attempting to pick up the unit by the
carrying handle always lock the power head in the down
position using the transport chain.
“D” HANDLE
The handle contains the trigger switch with a padlock locking
hole to prevent unauthorized use. The wheel is lowered into
the material by pushing down on the handle. The wheel will
return to its upright position when the handle is released.
LOWER WHEEL GUARD
The lower wheel guard provides protection from each side
of the wheel. Contact with the material causes the lower
guard to raise over the upper wheel guard as the wheel is
lowered into the material.
MITER LOCK HANDLE
Allows the adjustable fence to be pivoted at a given angle
then locked in place.
MOTOR
This machine has a strong motor with sufficient power to
handle tough cutting jobs. It also has externally accessible
brushes for ease of servicing.
ON/OFF SWITCH
To start the tool, squeeze the trigger. Release the trigger to
stop the tool. Install a padlock through the hole in the trigger
to help prevent unauthorized use.
QUICK RELEASE LEVER
A quick release lever has been provided on your cut-off
machine. This feature allows you to open and close the vise
clamp quickly without repetitive turning of the vise crank
handle.
SPINDLE LOCK
A spindle lock has been provided for locking the spindle
which keeps the wheel in your machine from rotating.
Depress and hold the spindle lock while installing, changing,
or removing wheel only.
TRANSPORT CHAIN
The cut-off machine can be locked in the lowered position
for compact storage. The chain is only used during carrying
and storage operations.
UPPER WHEEL GUARD
Protects user from abrasive wheel contact on upper portion
of wheel.
VISE CLAMP
A vise clamp has been provided with your cut-off machine.
It is located on the end of the vise screw and provides
greater control by clamping the material to the fence. It also
prevents the material from creeping toward the wheel during
a cutting operation.
7 - English
ASSEMBLY
UNPACKING
This product has been shipped completely assembled.
Carefully lift machine from the carton by the carrying
handle and the machine base, and place it on a level
work surface.
NOTE: This tool is heavy. To avoid back injury, lift with
your legs, not your back, and get help when needed.
WARNING:
Do not use this product if it is not completely
assembled or if any parts appear to be missing
or damaged. Use of a product that is not properly
and completely assembled could result in serious
personal injury.
WARNING:
If any parts are damaged or missing, do not operate
this tool until the parts are replaced. Use of this
product with damaged or missing parts could result
in serious personal injury.
WARNING:
Do not attempt to modify this tool or create
accessories not recommended for use with this
tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading
to possible serious personal injury.
This machine has been shipped with the machine arm
secured in the down position. To release the machine arm,
push down on the “D” handle and unhook the transport
chain.
WARNING:
The machine arm is spring loaded. Hold the handle
down to prevent it from snapping up when the
transport chain is unhooked. Failure to do so could
result in possible serious injury.
Lift the machine arm by the handle. Hand pressure should
remain on the “D” handle to prevent sudden rise upon
release of the transport chain.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have carefully
inspected and satisfactorily operated the tool.
The machine is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has
influenced the settings, refer to specific procedures
explained in this manual.
If any parts are damaged or missing, please call
1-866-539-1710 for assistance.
PACKING LIST
Abrasive Cut-off Machine
Arbor Wrench
Operator’s Manual
WARNING:
Do not connect to power supply until assembly
is complete. Failure to comply could result in
accidental starting and possible serious personal
injury.
WARNING:
A 14 in. wheel is the maximum wheel capacity of the
cut-off machine. Never use a wheel that is too thick
to allow outer flange to engage with the flats on the
spindle. Larger wheels will come in contact with the
wheel guards, while thicker wheels will prevent the
bolt from securing the wheel on the spindle. Either
of these situations could result in a serious accident
and can cause serious personal injury.
MOUNTING HOLES
See Figure 2, page 17.
The saw should be mounted to a firm supporting surface
such as a workbench. Bolt holes have been provided in
the saw base for this purpose. Each of the mounting holes
should be bolted securely using machine bolts, lock washers,
and hex nuts (not included). Bolts should be of sufficient
length to accommodate the saw base, lock washers, hex
nuts, and the thickness of the workbench. Tighten all bolts
securely.
Carefully check the workbench after mounting to make
sure that no movement can occur during use. If any tipping,
sliding, or walking is noted, secure the workbench to the
floor before operating.
8 - English
ASSEMBLY
INSTALLATION/REMOVAL OF WHEEL
See Figure 3, page 17.
WARNING:
Do not overtighten wheel bolt. Overtightening
can cause the new wheel to crack, resulting in
premature failure and possible serious personal
injury.
WARNING:
If inner flange or inner washer has been removed,
replace both before placing wheel on spacer
and wheel arbor. Failure to do so could cause an
accident since wheel will not tighten properly.
To Install:
Unplug the cut-off machine.
Inspect the wheel for defects such as cracks, chipping,
and correct speed rating. If defects are found or the speed
rating is not greater than 3,900 rpm, do not use. Select
another wheel.
Clean debris from the wheel arbor.
Install inner flange on arbor then place the wheel on the
arbor.
Clean outer flange then slide outer flange onto arbor until
it is flush.
Place recessed side of outer flange against wheel, then
insert washer and wheel bolt into threaded end of wheel
arbor.
Start threads and turn wheel bolt clockwise to snugly
tighten.
Depress the spindle lock and rotate bolt until spindle
locks, preventing shaft from rotating.
Using the arbor wrench provided, securely tighten wheel
bolt.
NOTE: Wheel bolt has right hand threads. Turn wheel
bolt clockwise to tighten.
To Remove:
Unplug the cut-off machine.
Push down on “D” handle (machine arm) and remove
transport chain from hook on motor housing to release
machine arm.
Raise machine arm to its full raised position. Be cautious
when raising, machine arm is spring loaded.
Rotate lower wheel guard upward, exposing wheel bolt
that secures abrasive wheel to wheel arbor.
Depress the spindle lock and rotate wheel bolt until the
spindle locks, preventing shaft from rotating.
Using the arbor wrench provided, loosen and remove
wheel bolt.
NOTE: Wheel bolt has right hand threads. Turn wheel
bolt counterclockwise to loosen.
Remove wheel bolt, washer, outer flange, wheel, and
inner flange.
9 - English
OPERATION
WARNING:
Do not allow familiarity with tools to make you
careless. Remember that a careless fraction of a
second is sufficient to inflict severe injury.
WARNING:
Always wear eye protection with side shields
marked to comply with ANSI Z87.1. Failure to do
so could result in objects being thrown into your
eyes, resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories
not recommended by the manufacturer of this
tool. The use of attachments or accessories not
recommended can result in serious personal injury.
WARNING:
Do not attempt to cut wood or masonry with
this cut-off machine. Never cut magnesium or
magnesium alloy with this machine. Failure to
comply could result in serious personal injury.
WARNING:
Never install any wood cutting blade on this
machine. The cut-off machine is properly guarded
only for cutting metal with an abrasive wheel.
Failure to comply could result in serious personal
injury.
WARNING:
Always use the vise clamp on the cut-off machine
to prevent accidents that could result in possible
serious personal injury.
APPLICATIONS
You may use this tool for the purposes listed below:
Cutting all types of metals such as 2 in. x 6 in. steel framing
studs
Cutting hard metal iron stock such as square bar stock
and angle iron
Cutting metal tube and pipe stock
POWER SUPPLY
Before operating the cut-off machine, check the power
supply and make sure it meets the requirements listed on
the tool’s data plate. A substantial voltage drop will cause a
loss of power and machine overheating.
Common causes of power loss and machine overheating are
insufficient extension cord size and multiple tools operating
from the same power source.
ON/OFF SWITCH
To turn the cut-off machine ON, depress the on/off switch
located in the handle portion of the machine arm.
To turn it OFF, release the on/off switch.
CUTTING WITH THE CUT-OFF MACHINE
See Figures 4 - 5, page 17.
A cut-off is made by cutting across the width of the material.
A straight cross cut is made with the adjustable fence set at
the zero degree position. Angled cut-offs are made with the
adjustable fence set at some angle other than zero.
Loosen the miter lock handle securing the fence.
Rotate the adjustable fence to the desired angle.
Retighten
miter lock handle
securing fence.
WARNING:
To avoid serious personal injury, always tighten
vise adjustment bolt securely before making a cut.
Failure to do so could result in movement of the
material while making a cut.
Place the material flat on the machine base with one
surface securely against the adjustable fence.
Align cutting line on the material with the edge of the
abrasive wheel.
Push in the vise crank handle to set the vise clamp against
the material. Turn the vise crank handle 1/2 to 1 turn
clockwise to securely clamp the material to the fence.
Firmly secure the material to be cut using the machine’s
vise (adjustable fence and vise clamp).
When cutting long pieces, support the opposite end of
the material with a roller stand or with a work surface level
with the machine base.
WARNING:
Never perform any cutting operation freehand
(without securing material in the vise). Material will
get hot during cutting operation. Keep hands off
of metal being cut to avoid serious personal injury.
10 - English
OPERATION
Before turning on machine, perform a dry run of the
cutting operation just to make sure that no problems will
occur when the cut is made.
Start the machine by grasping the handle and fully
squeezing the on/off switch. Allow several seconds for
the wheel to build up to full speed before letting it come
into contact with the material to be cut.
Once it reaches full speed slowly lower the “D” handle
until the cut-off wheel comes in contact with the material
being cut. Continue to use steady and even pressure to
obtain a uniform cut through the material. Never force the
wheel into the material being cut.
When the cut is complete, release the on/off switch and
allow the wheel to stop rotating before raising the wheel
out of material.
WARNING:
Do not touch the cut material until it cools or you
can be burned. Failure to heed this warning could
result in serious personal injury.
USING THE ADJUSTABLE FENCE
See Figure 6, page 18.
The adjustable fence is located at the rear of the cut-off
machine. As mentioned previously, it is used along with the
vise clamp to provide a clamp for holding the workpiece
securely when making cuts. It also makes the cut-off
machine more versatile.
The fence can be rotated to obtain cutting angles from 0° to
45°. It also can be moved back to allow greater cutting widths
in thin stock, or forward to allow greater cutting depths in
tall or thick stock.
ADJUSTING THE CUTTING ANGLE
See Figures 6 - 8, page 18.
Unplug the cut-off machine.
Loosen the miter lock handle by pushing down and rotating
counterclockwise. If it needs to be further loosened, pull
spring-loaded miter lock handle up and rotate it back to
the right. Release handle and allow it to seat (lock) in its
original position. Turn it to the left again until loose.
Rotate fence until the desired angle of cut on the scale
is aligned with the indicator in machine base.
Tighten the miter lock handle by turning the miter lock
lever to the right. If it needs to be tightened more, pull
the springloaded miter lock handle up and rotate it to the
left. Then release miter lock handle and allow it to return
to its original position. Rotate to the right again. Repeat
this process until miter lock handle is securely tightened.
This will secure the fence in place at desired angle. For
precise cuts, check the angle of cut for the fence against
the wheel with a protractor, bevel square, or other similar
device.
ADJUSTING THE WIDTH OF CUT
See Figure 8, page 18.
The adjustable fence can be repositioned by removing the
adjustment bolt.
Unplug the cut-off machine.
To increase the width of cut of the cut-off machine, use
the arbor wrench to loosen and remove the adjustment
bolt securing the adjustable fence to machine base.
Reposition the adjustable fence with one of three threaded
holes in back of the machine base.
Install adjustment bolt into machine base.
Check and adjust fence to desired cutting angle.
Tighten the adjustment bolt. The maximum width capacity
is approximately 8-1/4 in. at 90° and 5 in. at 45°.
Return arbor wrench to its storage area in base.
USING THE QUICK LOCK-RELEASE LEVER
AND VISE CLAMP
See Figures 9 - 10, page 19.
The quick lock-release lever engages the vise clamp to be
used along with the fence to provide a vise for securing the
workpiece to be cut. It also allows you to open and close
the vise quickly without repetitive turning of the vise crank
handle.
To loosen:
Unplug the cut-off machine.
Release tension on the vise clamp by rotating the vise
crank handle 1/2 to 1 turn counterclockwise.
Lift up the quick lock-release lever as shown in figure 9
and pull back on vise crank handle to slide open the vise.
To tighten:
Unplug the cut-off machine.
Push the vise crank handle forward to slide the vise clamp
against the workpiece.
Rotate the quick lock-release lever forward and push
down as shown in figure 10 to engage its threads with
the vise screw.
Rotate the vise crank handle clockwise to tighten the vise
clamp against the workpiece.
11 - English
ADJUSTMENTS
WARNING:
Before performing any adjustment, make sure the
tool is unplugged from the power supply. Failure to
heed this warning could result in serious personal
injury.
DEPTH STOP
See Figure 11, page 19.
The depth stop limits the wheel’s downward travel. It allows
the wheel to go below the machine base enough to maintain
full cutting capacities.
The adjustable depth stop is a bolt threaded into the pivot
bracket at the rear. To adjust the depth stop use the arbor
wrench supplied to raise or lower the depth stop bolt.
The depth stop is factory set to provide maximum cutting
capacity for the 14 in. abrasive wheel provided with the
cut-off machine.
When the diameter of the wheel has been reduced due to
wear, it may be necessary to adjust the depth stop to provide
maximum cutting capacity. When a new abrasive wheel is
installed, it is necessary to check the clearance of the wheel
to the machine base support.
Unplug the cut-off machine.
Slide the arbor wrench over the depth stop bolt and onto
the lock nut.
Loosen the lock nut.
Move the arbor wrench up and onto the head of the depth
stop bolt.
Hold the lock nut and adjust the depth stop bolt.
NOTE: The depth stop is lowered by turning the depth
stop bolt clockwise and raised by turning the bolt
counterclockwise.
Once the depth stop bolt is in the desired position, tighten
the lock nut to secure it in place.
By pressing down on the machine arm, lower the wheel
and check clearance and maximum cutting distance
(distance from adjustable stationary vise where wheel
enters) to front of machine base slot.
Adjust if necessary.
NOTICE:
Do not start the cut-off machine without checking
for interference between the wheel and the machine
base support. Damage may result to the wheel if it
strikes the machine base support during operation
of the machine.
12 - English
MAINTENANCE
WARNING:
When servicing, use only identical replacement
parts. Use of any other part can create a hazard or
cause product damage.
WARNING:
Always wear eye protection with side shields
marked to comply with ANSI Z87.1 during product
operation. If operation is dusty, also wear a dust
mask.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
a clean cloth to remove dirt, carbon dust, etc.
WARNING:
Do not at any time let brake fluids, gasoline,
petroleum-based products, penetrating oils, etc.,
come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic which could
result in serious personal injury.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrication
is required.
BRUSH REPLACEMENT
See Figure 12, page 19.
The cut-off machine has externally accessible brush
assemblies that should be periodically checked for wear.
Proceed as follows when replacement is required:
Unplug the cut-off machine.
Remove brush cap with a screwdriver. Brush assembly is
spring loaded and will pop out when you remove brush cap.
Remove brush assembly.
Check for wear. Replace both brushes when either has less
than 1/4 in. length of carbon remaining. Do not replace
one side without replacing the other.
Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that
brush moves freely in brush tube.
Make sure brush cap is oriented correctly (straight) and
replace.
Tighten brush cap securely. Do not overtighten.
NOTE: ILLUSTRATIONS START ON PAGE 16
AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.
13 - English
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Machine does not start Power cord not plugged in.
Power cord is damaged.
Circuit breaker is tripped.
Circuit fuse is blown.
Switch is damaged or burned out.
Motor does not reach full
speed or power
Motor stalls, blows fuses, or
trips circuit breakers
Voltage from power source is low.
Circuit is overloaded.
Motor burned out.
Fuses or circuit breakers are wrong
size.
Extension cord is too long.
Switch is defective.
Switch is defective.
Voltage from source is low.
Fuses or circuit breakers are wrong
size or defective.
Plug in cord.
Have the cord replaced at your nearest authorized
service center.
Reset circuit breaker.
Replace circuit fuse.
Have the switch replaced at your nearest
authorized service center and request a voltage
check from the power company.
Request a voltage check from the power company.
Test on a different circuit or without anything else
on circuit.
Have tool serviced and request a voltage check
from the power company.
Have an electrician replace with a 15 amp fuse or
circuit breaker.
Use a shorter extension cord.
Have the switch replaced at your nearest
authorized service center.
Have the switch replaced at your nearest
authorized service center.
Request a voltage check from the power company.
Have an electrician replace with a 15 amp fuse or
circuit breaker.
Motor overheats Motor is overloaded.
Wheel is being fed into work too fast.
Machine is noisy when
running
Wheel hits table Wheel not properly installed.
Wheel does not cut through
material
Machine vibrates or shakes
excessively
If problem persists after trying the above solutions, contact customer service or an authorized service center for assistance.
Motor needs attention. Have the motor checked at your nearest
Depth stop setting incorrect.
Depth stop setting incorrect.
Wheel worn too much.
Incorrect cutting operation.
Wheel is out-of-round.
Wheel is chipped.
Wheel is loose.
Machine is not secure.
Work surface is uneven.
Request a voltage check from the power company.
Feed wheel into work slower.
authorized service center
See Installation/Removal of Wheel section.
Adjust the depth stop. See Depth Stop section.
Adjust the depth stop. See Depth Stop section.
Replace with a new 14 in. abrasive cut off wheel.
See Cutting with the Cut-Off Machine.
Replace wheel.
Replace wheel.
Tighten wheel bolt on arbor.
Check and tighten all hardware.
Relocate and secure on a flat surface.
14 - English
WARRANTY
RIDGID® HAND HELD AND STATIONARY POWER TOOL
3 YEAR LIMITED SERVICE WARRANTY
Proof of purchase must be presented when requesting
warranty service.
Limited to RIDGID® hand held and stationary power tools
purchased 2/1/04 and after. This product is manufactured
by One World Technologies, Inc. The trademark is licensed
from RIDGID®, Inc. All warranty communications should be
directed to One World Technologies, Inc., attn: RIDGID®
Hand Held and Stationary Power Tool Technical Service at
(toll free) 1-866-539-1710.
90-DAY SATISFACTION GUARANTEE POLICY
During the first 90 days after the date of purchase, if you are
dissatisfied with the performance of this RIDGID® Hand Held
and Stationary Power Tool for any reason you may return
the tool to the dealer from which it was purchased for a full
refund or exchange. To receive a replacement tool you must
present proof of purchase and return all original equipment
packaged with the original product. The replacement tool
will be covered by the limited warranty for the balance of
the 3 YEAR service warranty period.
WHAT IS COVERED UNDER THE 3 YEAR
LIMITED SERVICE WARRANTY
This warranty on RIDGID® Hand Held and Stationary Power
Tools covers all defects in workmanship or materials and
normal wear items such as brushes, chucks, motors,
switches, cords, gears and even cordless batteries in this
RIDGID® tool for three years following the purchase date of
the tool. Warranties for other RIDGID® products may vary.
HOW TO OBTAIN SERVICE
To obtain service for this RIDGID® tool you must return it;
freight prepaid, or take it in to an authorized service center
for RIDGID® branded hand held and stationary power tools.
You may obtain the location of the authorized service center
nearest you by calling (toll free) 1-866-539-1710 or by
logging on to the RIDGID® website at www.ridgid.com. When
requesting warranty service, you must present the original
dated sales receipt. The authorized service center will
repair any faulty workmanship, and either repair or replace
any part covered under the warranty, at our option, at no
charge to you.
WHAT IS NOT COVERED
This warranty applies only to the original purchaser at retail
and may not be transferred. This warranty only covers
defects arising under normal usage and does not cover
any malfunction, failure or defect resulting from misuse,
abuse, neglect, alteration, modification or repair by other
than an authorized service center for RIDGID® branded hand
held and stationary power tools. Consumable accessories
provided with the tool such as, but not limited to, blades,
bits and sand paper are not covered.
RIDGID®, INC. AND ONE WORLD TECHNOLOGIES,
INC. MAKE NO WARRANTIES, REPRESENTATIONS OR
PROMISES AS TO THE QUALITY OR PERFORMANCE OF
ITS POWER TOOLS OTHER THAN THOSE SPECIFICALLY
STATED IN THIS WARRANTY.
ADDITIONAL LIMITATIONS
To the extent permitted by applicable law, all implied
warranties, including warranties of MERCHANTABILITY or
FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any
implied warranties, including warranties of merchantability or
fitness for a particular purpose, that cannot be disclaimed
under state law are limited to three years from the date
of purchase. One World Technologies, Inc. and RIDGID®,
Inc. are not responsible for direct, indirect, incidental or
consequential damages. Some states do not allow limitations
on how long an implied warranty lasts and/or do not allow
the exclusion or limitation of incidental or consequential
damages, so the above limitations may not apply to you.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
One World Technologies, Inc.
P.O. Box 1427
Anderson, SC 29622
15 - English
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