RIDGID R3205, R3202 Operator's Manual
OPERATOR’S MANUAL
7-1/4 in. CIRCULAR SAW
MANUEL D’UTILISATION
SCIE CIRCULAIRE DE 184 mm (7-1/4 po)
MANUAL DEL OPERADOR
SIERRA CIRCULAR DE 184 mm (7-1/4 pulg.)
R3205
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Includes: Circular saw, blade, hex key,
Operator’s Manual
TABLE OF CONTENTS
****************
General Power Tool Safety
Warnings .........................................2-3
Circular Saw Safety Rules ...............3-4
Symbols ..............................................5
Electrical ............................................. 6
Features .............................................. 7
Assembly .........................................7-8
Operation .......................................8-12
Adjustments .....................................12
Maintenance ..................................... 13
Accessories ...................................... 13
Warranty ...........................................14
Figure Numbers (Illustrations) ......15-17
Parts Ordering and
Service ................................Back page
WARNING:
To reduce the risk of injury, the
user must read and understand
the operator’s manual before
using this product.
Inclut : Scie circulaire, lame, clé
hexagonale, manuel d’utilisation
TABLE DES MATIÈRES
****************
Règles de sécurité relatives aux outils
electriques .......................................2-3
Avertissements de sécurité relatifs scie
circulaire ..........................................3-4
Symboles ............................................5
Caractéristiques électriques ............... 6
Caractéristiques .................................7
Assemblage .....................................7-8
Utilisation .......................................8-12
Réglages ...........................................12
Entretien ...........................................13
Accessoires ...................................... 13
Garantie ............................................ 14
Figure numéros (illustrations) .....15-17
Commande de pièces et
dépannage ........................Page arrière
AVERTISSEMENT :
Pour réduire les risques de
blessures, l’utilisateur doit lire
et veiller à bien comprendre
le manuel d’utilisation avant
d’utiliser ce produit.
Incluye: Sierra circular, hoja, llave
hexagonal, manual del operador
ÍNDICE DE CONTENIDO
****************
Advertencias de seguridad para
herramientas eléctricas ................. 2-3
Advertencias de seguridad sierra
circular ........................................... 3-4
Símbolos ............................................5
Aspectos eléctricos ...........................6
Características ...................................7
Armado .......................................... 7-8
Funcionamiento ........................... 8-12
Ajustes .............................................. 12
Mantenimiento .................................13
Accesorios ........................................ 13
Garantía ............................................ 14
Figura numeras (ilustraciones) ....15-17
Pedidos de piezas y
servicio .........................Pág. posterior
ADVERTENCIA:
Para reducir el riesgo de
lesiones, el usuario debe leer
y comprender el manual del
operador antes de usar este
producto.
SAVE THIS MANUAL
FOR FUTURE REFERENCE
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL
PARA FUTURAS CONSULTAS
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery- operated (cordless)
power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the
risk of electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
Prevent unintentional starting. Ensure the switch is in
Remove any adjusting key or wrench before turning
Do not overreach. Keep proper footing and balance
Dress properly. Do not wear loose clothing or
If devices are provided for the connection of dust
Do not wear loose clothing or jewelry. Contain long
Do not use on a ladder or unstable support. Stable
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool
Do not use the power tool if the switch does not turn it
Disconnect the plug from the power source and/or the
Store idle power tools out of the reach of children and
Maintain power tools. Check for misalignment or
Keep cutting tools sharp and clean. Properly maintained
Use the power tool, accessories and tool bits etc.
2 — English
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
at all times. This enables better control of the power tool
in unexpected situations.
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
footing on a solid surface enables better control of the
power tool in unexpected situations.
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
GENERAL POWER TOOL SAFETY WARNINGS
SERVICE
WARNING:
Never use abrasive cut-off wheels of any kind with
this saw. Use of non wood cutting blades can result
in property damage or serious personal injury.
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may
create a risk of shock or injury.
CIRCULAR SAW SAFETY WARNINGS
If the blade becomes twisted or misaligned in the cut, the
DANGER:
Keep hands away from cutting area and the
blade. Keep your second hand on auxiliary
handle, or motor housing. If both hands are
holding the saw, they cannot be cut by the blade.
Do not reach underneath the workpiece. The guard
can not protect you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize
body exposure, blade binding, or loss of control.
Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with
“live” wire will also make exposed metal parts of the
power tool “live” and shock the operator.
When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades that
do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of
operation.
CAUSES AND OPERATOR PREVENTION OF
KICKBACK:
Kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to lift
up and out of the workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction drives
the unit rapidly back toward the operator.
teeth at the back edge of the blade can dig into the top
surface of the wood causing the blade to climb out of the
kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below:
Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position
your body to either side of the blade, but not in line
with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the
operator, if proper precautions are taken.
When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to a
complete stop. Never attempt to remove the saw from
the work or pull the saw backward while the blade is
in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are
not engaged into the material. If saw blade is binding,
it may walk up or kickback from the workpiece as the
saw is restarted.
Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the
panel on both sides, near the line of cut and near the
edge of the panel.
Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing
excessive friction, blade binding and kickback.
Blade depth and bevel adjusting locking levers must be
tight and secure before making cut. If blade adjustment
shifts while cutting, it may cause binding and kickback.
Use extra caution when sawing into existing walls or
other blind areas. The protruding blade may cut objects
that can cause kickback.
3 — English
CIRCULAR SAW SAFETY WARNINGS
Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does not
move freely and close instantly. Never clamp or tie the
lower guard into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard
with the retracting handle and make sure it moves freely
and does not touch the blade or any other part, in all
angles and depths of cut.
Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they
must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a
build-up of debris.
Lower guard should be retracted manually only for
special cuts such as “plunge cuts” and “compound
cuts.” Raise lower guard by retracting handle and as
soon as blade enters the material, the lower guard
must be released. For all other sawing, the lower guard
should operate automatically.
Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be aware of the
time it takes for the blade to stop after switch is released.
ADDITIONAL SAFETY RULES
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may
lead to loss of control.
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
Always wear eye protection with side shields marked
to comply with ANSI Z87.1. Failure to do so could
result in objects being thrown into your eyes, resulting in
possible serious injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Inspect tool cords periodically and, if damaged, have
repaired at your nearest authorized service center.
Constantly stay aware of cord location. Following this
rule will reduce the risk of electric shock or fire.
Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product
will draw. A wire gauge size (A.W.G.) of at least
12 is recommended for an extension cord 50 feet
or less in length. A cord exceeding 100 feet is not
recommended. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Inspect for and remove all nails from lumber before
using this tool. Following this rule will reduce the risk of
serious personal injury.
If the power supply cord is damaged, it must be
replaced only by the manufacturer or by an authorized
service center to avoid risk.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also.
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities
may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce
your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
4 — English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related
to an injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
Wet Conditions Alert Do not expose to rain or use in damp locations.
No Hands Symbol
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
No Load Speed Rotational speed, at no load
Class II Tool Double-insulated construction
Failure to keep your hands away from the blade will result in serious
personal injury.
5 — English
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-wire
grounded power cord. All exposed metal parts are isolated
from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the
product’s internal wiring. Observe all normal safety
precautions to avoid electrical shock.
NOTE: Servicing of a tool with double insulation requires
extreme care and knowledge of the system and should be
performed only by a qualified service technician. For service,
we suggest you return the tool to your nearest authorized
service center for repair. Always use original factory replacement parts when servicing.
ELECTRICAL CONNECTION
This tool has a precision-built electric motor. It should be
connected to a power supply that is 120 volts, AC only
(normal household current), 60 Hz. Do not operate this
tool on direct current (DC). A substantial voltage drop will
cause a loss of power and the motor will overheat. If your
tool does not operate when plugged into an outlet, doublecheck the power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the tool will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
When working outdoors with a tool, use an extension
cord that is designed for outside use. This type of cord is
designated with “W-A” or “W” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on tool data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools or other obstructions while you are
working with a power tool. Failure to do so can
result in serious personal injury.
WARNING:
Check extension cords before each use. If
damaged replace immediately. Never use tool with
a damaged cord since touching the damaged area
could cause electrical shock resulting in serious
injury.
6 — English
FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter ......................................................7-1/4 in.
Blade Arbor .............................................................. 5/8 in.
Cutting Depth at 0° ................................................2-3/8 in.
Cutting Depth at 45° ..............................................1-3/4 in.
Cutting Depth at 56° ..............................................1-3/8 in.
No Load Speed ....................................5,800 r/min. (RPM)
Input ................................120 V, 60 Hz, AC only, 15 Amps
KNOW YOUR CIRCULAR SAW
See Figure 1, page 15.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
DUST CHUTE
To direct saw dust and chips away from the operator, a dust
chute is located on the rear of the upper blade guard.
FRONT AND REAR KERF INDICATORS
The front kerf indicator aides in following the line of cut
when cutting the workpiece. The rear kerf indicator aids in
aligning plunge cuts and following the kerf when exiting the
workpiece.
ASSEMBLY
UNPACKING
This product requires assembly.
Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list
are included.
HEX GRIP
Rear handle with hex grip overmold improves comfort and
grip.
HEX KEY STORAGE
Hex key storage is located on the saw handle.
INDEXING LEVERS
The indexing levers on the saw can be repositioned to suit
user preference.
SPINDLE LOCK
The spindle lock allows you to secure the blade when turning the blade screw.
WARNING:
If any parts are damaged or missing do not operate
this product until the parts are replaced. Use of
this product with damaged or missing parts could
result in serious personal injury.
WARNING:
Do not use this product if any parts on the Packing
List are already assembled to your product when
you unpack it. Parts on this list are not assembled
to the product by the manufacturer and require
customer installation. Use of a product that may
have been improperly assembled could result in
serious personal injury.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
Do not discard the packing material until you have carefully
inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-866-539-1710 for assistance.
WARNING:
Do not attempt to modify this product or create
accessories not recommended for use with this
product. Any such alteration or modification is
misuse and could result in a hazardous condition
leading to possible serious personal injury.
WARNING:
Do not connect to power supply until assembly
is complete. Failure to comply could result in
accidental starting and possible serious personal
injury.
7 — English
ASSEMBLY
WARNING:
7-1/4 in. blade is the maximum blade capacity of
the saw. Also, never use a blade that is too thick
to allow outer blade washer to engage with the
flat on the spindle. Larger blades will come in
contact with the blade guides, while thicker blades
will prevent blade screw from securing blade on
spindle. Either of these situations could result in a
serious accident.
NOTICE:
To prevent damage to the spindle or spindle lock,
always allow motor to come to a complete stop
before engaging spindle lock.
INSTALLING/REMOVING THE BLADE
See Figures 2 - 3, page 15.
Unplug the saw.
Depress and hold spindle lock.
Remove blade screw by turning it counterclockwise
with the hex key, while keeping the spindle lock button
depressed.
Remove outer blade washer (“D” washer).
Wipe a drop of oil onto the inner flange bushing and outer
blade washer (“D” washer) where they contact blade.
Retract the lower guard into the upper guard, making
sure the lower guard spring works properly, allowing the
guard to move freely.
Check to see that the saw teeth and arrow on the saw
blade and the arrow on the lower guard are pointing in
the same direction.
NOTE: The saw teeth point upward at the front of the
saw as shown.
WARNING:
If inner flange bushing has been removed, replace
it before placing blade on spindle. Failure to do
so will prevent blade from tightening properly and
could result in serious personal injury.
Fit the saw blade inside the lower blade guard and onto
the spindle.
Replace outer blade washer (“D” washer).
Depress spindle lock and replace blade screw.
Tighten blade screw securely by turning it clockwise with
the hex key.
NOTE: Never use a blade that is too thick to allow the
outer blade washer (“D” washer) to engage with the flat
on the spindle.
To remove the blade:
Unplug the saw.
Depress and hold spindle lock.
Remove blade screw by turning it counterclockwise with
the provided hex key, while keeping the spindle lock
depressed.
Remove outer blade washer (“D” washer).
Lift lower blade guard.
Remove blade.
OPERATION
DANGER:
Keep hands away from cutting area and the
blade. Keep your second hand on auxiliary
handle, or motor housing. If both hands are
holding the saw, they cannot be cut by the blade.
WARNING:
Do not allow familiarity with products to make you
careless. Remember that a careless fraction of a
second is sufficient to inflict serious injury.
WARNING:
Always wear eye protection with side shields
marked to comply with ANSI Z87.1. Failure to do
so could result in objects being thrown into your
eyes, resulting in possible serious injury.
APPLICATIONS
You may use this product for the purposes listed below:
Cutting all types of wood products (lumber, plywood,
paneling, composition board, and hard board)
Cross cutting/rip cutting wood products
Bevel cutting wood products
Pocket cutting wood products
WARNING:
Never use abrasive cut-off wheels of any kind with
this saw. Use of non wood cutting blades can result
in property damage or serious personal injury.
8 — English
OPERATION
KICKBACK
See Figures 4 - 7, pages 15 - 16.
Kickback occurs when the blade stalls rapidly and the saw
is driven back towards you. Blade stalling is caused by any
action which pinches the blade in the wood.
WARNING:
Release switch immediately if blade binds or saw
stalls. Kickback could cause you to lose control
of the saw. Loss of control can lead to serious
personal injury.
To guard against kickback, avoid dangerous practices such
as the following:
Setting blade depth incorrectly.
Sawing into knots or nails in workpiece.
Twisting the blade while making a cut.
Making a cut with a dull, gummed up, or improperly set
blade.
Supporting the workpiece incorrectly.
Forcing a cut.
Cutting warped or wet lumber.
Operating the tool incorrectly or misusing the tool.
To lessen the chance of kickback, follow these safety
practices:
Keep the blade at the correct depth setting. Less than a
full tooth of the blade teeth should be visible below the
workpiece.
Inspect the workpiece for knots or nails before cutting.
Never saw into a knot or nail.
Make straight cuts. Always use a straight edge guide
when rip cutting. This helps prevent twisting the blade.
Use clean, sharp, and properly set blades. Never make
cuts with dull blades.
Support the workpiece properly before beginning a cut.
Use steady, even pressure when making a cut. Never
force a cut.
Do not cut warped or wet lumber.
Hold the saw firmly with both hands and keep your body
in a balanced position so as to resist the forces if kickback
should occur.
WARNING:
When using the saw, always stay alert and exercise
control. Do not remove the saw from the workpiece
while the blade is moving.
SAW BLADES
The best of saw blades will not cut efficiently if they are not
kept clean, sharp, and properly set. Using a dull blade will
place a heavy load on the saw and increase the danger of
kickback. Keep extra blades on hand, so that sharp blades
are always available.
Gum and wood pitch hardened on blades will slow the
saw down. Remove saw blade from the saw and use gum
and pitch remover, hot water, or kerosene to remove these
accumulations. DO NOT USE GASOLINE.
BLADE GUARD SYSTEM
See Figure 8, page 16.
The lower blade guard attached to the circular saw is there
for your protection and safety. Do not alter it for any reason.
If it becomes damaged, do not operate the saw until you
have the guard repaired or replaced. Always leave guard in
operating position when using the saw.
DANGER:
When sawing through work, lower blade guard
does not cover blade on the underside of work.
Since blade is exposed on underside of work, keep
hands and fingers away from cutting area. Any part
of your body coming in contact with moving blade
will result in serious injury.
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious
injury.
CAUTION:
To avoid possible serious injury, never use saw
when guard is not operating correctly. Check the
guard for correct operation before each use. The
guard is operating correctly when it moves freely,
and instantly returns to the closed position. If you
drop the saw, check the lower blade guard and
bumper for damage at all depth settings before
reuse.
If at any time the lower blade guard does not snap closed,
unplug the saw from the power supply. Exercise the lower
guard by moving it rapidly back and forth from the full open
position to the closed position several times. Normally this
will restore the guard to its normal operating condition. If
it does not correct a slow or sluggish closing lower guard,
do not use the saw. Take it to an authorized factory service
center for repair.
9 — English
OPERATION
STARTING/STOPPING THE SAW
See Figure 9, page 16.
To start the saw: Depress the switch trigger.
Always let the blade reach full speed, then guide the saw
into the workpiece.
WARNING:
The blade coming in contact with the workpiece
before it reaches full speed could cause the saw
to “kickback” towards you resulting in serious
injury.
To stop the saw: Release the switch trigger.
After you release the switch trigger, allow the blade to come
to a complete stop. Do not remove the saw from the
workpiece while the blade is moving.
ADJUSTING BLADE DEPTH
See Figure 10, page 16.
Always keep correct blade depth setting. Less than a full tooth
of the blade teeth should be visible below the workpiece.
More blade depth will increase the chance of kickback and
cause the cut to be rough. For more depth of cut accuracy,
a scale is located on the depth bracket.
To adjust the blade depth:
Unplug the saw.
Pull depth lock lever upward to release.
Determine the desired depth of cut.
Hold base flat against the workpiece and raise or lower
saw until the index point or mark on the saw aligns with
the desired depth on the scale.
Push down on depth lock lever to lock into position.
INDEXING LEVERS
See Figure 11, page 16.
The levers on the saw can be repositioned for the best
tightening position.
Pull the lever out from the saw and move to desired
position.
Push lever back in and down to lock into place.
Check to be sure the base is clamped securely.
WARNING:
Attempting a bevel cut without having the bevel
lock lever securely locked in place can result in
serious injury.
OPERATING THE SAW
See Figures 12 - 14, pages 16 - 17.
It is important to understand the correct method for operating
the saw. Refer to the figures in this section to learn the correct
and incorrect ways for handling the saw.
WARNING:
To make sawing easier and safer, always maintain
proper control of the saw. Loss of control could
cause an accident resulting in possible serious
injury.
DANGER:
When lifting the saw from the workpiece, the blade
is exposed on the underside of the saw until the
lower blade guard closes. Make sure the lower
blade guard is closed before setting the saw down.
WARNING:
Use clamps or other practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body is
unstable and may lead to loss of control which
could cause possible serious injury.
To make the best possible cut:
Hold the saw firmly with both hands.
Avoid placing your hand on the workpiece while making
a cut.
Support the workpiece so that the cut (kerf) is always to
your side.
Support the workpiece near the cut.
Clamp the workpiece securely so that the workpiece will
not move during the cut.
Always place the saw on the workpiece that is supported,
not the “cut off” piece.
Place the workpiece with the “good” side down.
Draw a guideline along the desired line of cut before
beginning the cut.
Keep the cord away from the cutting area. Always place
the cord to prevent it from hanging up on the workpiece
while making a cut.
10 — English
OPERATION
WARNING:
If the cord hangs up on the workpiece during a
cut, release the switch immediately and allow the
blade to come to a complete stop. Unplug the saw
and reposition the cord to prevent it from hanging
up again.
WARNING:
Using a saw with a damaged cord could result
in serious injury or death. If the cord has been
damaged, have it replaced before using the saw
again.
CROSS CUTTING/RIP CUTTING
See Figures 12 - 14, page 17.
When making a cross cut or rip cut, align the line of cut
with the outer blade guide notch on the base as shown in
the figure.
Since blade thicknesses vary, always make a trial cut in scrap
material along a guideline to determine how much, if any,
you must offset the guideline to produce an accurate cut.
NOTE: The distance from the line of cut to the guideline is
the amount you should offset the guide.
USING AN EDGE GUIDE
See Figures 15 - 16, page 17.
Use the edge guide (optional and not included) when making
long or wide rip cuts with the saw.
To install the edge guide:
Unplug the saw.
Place edge guide through slots in base.
Adjust edge guide to the width needed.
Tighten edge guide lock knob securely.
To use the edge guide:
Secure the workpiece.
Position the face of the edge guide firmly against the edge
of workpiece.
Guide the saw along the edge to achieve a straight rip
cut.
NOTE: The guiding edge of the workpiece must be
straight for the cut to be straight. Use caution to prevent
the blade from binding in the cut.
TO RIP CUT WITHOUT EDGE GUIDE
See Figure 16, page 17.
Use a guide when making long or wide rip cuts with the saw.
Secure the workpiece.
Clamp a straight edge to the workpiece using C-clamps.
Saw along the straight edge to achieve a straight rip cut.
NOTE: Do not bind the blade in the cut.
BEVEL CUTTING
See Figures 17 - 18, page 17.
To make the best possible cut:
Align the line of cut with the inner blade guide notch on
the base when making 45° bevel cuts.
Make a trial cut in scrap material along a guideline to
determine how much you should offset the guideline on
the cutting material.
Adjust the angle of cut to any desired setting between
zero and 56°. Positive stops are located at 0°, 15°, 22.5°,
30°, 45° and 56°. Refer to Adjusting Bevel Setting later
in this manual.
Adjusting Bevel Setting:
Unplug the saw.
Pull the bevel lock lever upward until the motor housing
moves freely.
Rotate motor housing end of saw until you reach the
desired angle setting on bevel scale.
NOTE: Positive stops are located at 0°, 15°, 22.5°, 30°,
45° and 56°.
Push downward on the bevel lock lever until the motor
housing is securely locked in place.
WARNING:
Attempting a bevel cut without having the bevel
lock knob securely tightened can result in serious
injury.
To bevel cut:
Hold the saw firmly with both hands as shown.
Rest the front edge of the base on the workpiece.
Start the saw and let the blade reach full speed.
Guide the saw into the workpiece and make the cut.
Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
11 — English
OPERATION
POCKET CUTTING
See Figure 19, page 17.
WARNING:
Always adjust bevel setting to zero before making
a pocket cut. Attempting a pocket cut at any other
setting can result in loss of control of the saw
possibly causing serious injury.
Adjust the bevel setting to zero and lock the bevel lock
lever.
Set the blade to the correct blade depth setting.
Swing the lower blade guard up using the lower blade
guard handle.
NOTE: Always raise the lower blade guard with the handle
to avoid serious injury.
Hold the lower blade guard by the handle while keeping
your hand on the front handle as shown.
Rest the front of the base flat against the workpiece with
the rear of the handle raised so the blade does not touch
the workpiece.
Start the saw and let the blade reach full speed.
Guide the saw into the workpiece and make the cut.
WARNING:
Always cut in a forward direction when pocket
cutting. Cutting in the reverse direction could
cause the saw to climb up on the workpiece and
back toward you.
Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
Clear corners out with a hand saw or sabre saw.
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious
injury.
ADJUSTMENTS
WARNING:
Before performing any adjustment, make sure the
tool is unplugged from the power supply and the
switch is in the OFF position. Failure to heed this
warning could result in serious personal injury.
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious
injury.
POSITIVE 0° BEVEL STOP
See Figures 20 - 21, page 17.
The saw has a positive 0° bevel stop that has been factory
adjusted to assure 0° angle of the saw blade when making
0° cuts. However, misalignment can occur during shipping.
To check 0° bevel stop:
Unplug the saw.
Place the saw in an upside down position on a workbench.
Move the lower blade guard out of the way so that the
saw blade is exposed.
Check the squareness of the saw blade to the base of
the saw using a combination square.
To adjust 0° bevel stop:
Unplug the saw.
Pull bevel lock lever upward to release.
Turn Torx T-8 adjustment screw with Torx T-8 wrench (not
provided) and adjust base until it is square with the saw
blade.
Securely lock the bevel lock lever.
WARNING:
Attempting a bevel cut without having the bevel
lock lever securely locked in place can result in
serious injury.
12 — English
MAINTENANCE
WARNING:
When servicing use only identical replacement
parts. Use of any other parts can create a hazard
or cause product damage.
WARNING:
Always wear eye protection with side shields
marked to comply with ANSI Z87.1. Failure to do
so could result in objects being thrown into your
eyes resulting in possible serious injury.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline,
petroleum-based products, penetrating oils, etc.,
come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic which can
result in serious personal injury.
Electric tools used on fiberglass material, wallboard,
spackling compounds, or plaster are subject to accelerated
wear and possible premature failure because the fiberglass
chips and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommend
using this tool for extended work on these types of materials.
However, if you do work with any of these materials, it is
extremely important to clean the tool using compressed air.
LUBRICATION
All of the bearings in this product are lubricated with a
sufficient amount of high grade lubricant for the life of the
unit under normal operating conditions. Therefore, no further
lubrication is required.
POWER SUPPLY CORD REPLACEMENT
If replacement of the power supply cord is necessary, this
has to be done by the manufacturer or his agent in order to
avoid a safety hazard.
CHECKING/REPLACING EXTERNAL
BRUSHES
See Figure 22, page 17.
NOTE: The saw is equipped with externally accessible
brushes.
Unplug the saw.
WARNING:
Failure to unplug the tool could result in accidental
starting causing possible serious injury.
NOTE: Brush caps (2) are located on each side of the
motor housing.
Remove brush caps (2) using a screwdriver.
Remove brush assemblies (2).
Check for wear. Replace both brush assemblies when
either has less than 1/4 in. length of carbon remaining.
NOTE: Do not replace one side without replacing the
other.
Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that
brush moves freely in brush tube.
Reassemble by reversing the steps listed above.
Tighten all brush caps securely. Do not over tighten.
ACCESSORIES
To order these accessories, call 1-866-539-1710.
Edge Guide ....................................................................................................................................................... 202050001
WARNING:
Current attachments and accessories available for use with this product are listed above. Do not use any
attachments or accessories not recommended by the manufacturer of this product. The use of attachments or
accessories not recommended can result in serious personal injury.
NOTE: FIGURES (ILLUSTRATIONS) START ON PAGE 15
AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.
13 — English
WARRANTY
RIDGID® HAND HELD AND STATIONARY POWER TOOL
3 YEAR LIMITED SERVICE WARRANTY
Proof of purchase must be presented when requesting
warranty service.
Limited to RIDGID® hand held and stationary power tools
purchased 2/1/04 and after. This product is manufactured
by One World Technologies, Inc. The trademark is licensed
from RIDGID, Inc. All warranty communications should be
directed to One World Technologies, Inc., attn: RIDGID Hand
Held and Stationary Power Tool Technical Service at (toll
free) 1-866-539-1710.
90-DAY SATISFACTION GUARANTEE POLICY
During the first 90 days after the date of purchase, if you are
dissatisfied with the performance of this RIDGID® Hand Held
and Stationary Power Tool for any reason you may return
the tool to the dealer from which it was purchased for a full
refund or exchange. To receive a replacement tool you must
present proof of purchase and return all original equipment
packaged with the original product. The replacement tool
will be covered by the limited warranty for the balance of
the 3 YEAR service warranty period.
WHAT IS COVERED UNDER THE 3 YEAR
LIMITED SERVICE WARRANTY
This warranty on RIDGID® Hand Held and Stationary Power
Tools covers all defects in workmanship or materials and
normal wear items such as brushes, chucks, motors,
switches, cords, gears and even cordless batteries in this
RIDGID® tool for three years following the purchase date of
the tool. Warranties for other RIDGID® products may vary.
HOW TO OBTAIN SERVICE
To obtain service for this RIDGID® tool you must return it;
freight prepaid, or take it in to an authorized service center
for RIDGID® branded hand held and stationary power
tools. You may obtain the location of the authorized service
center nearest you by calling (toll free) 1-866-539-1710 or
by logging on to the RIDGID® website at www.ridgid.com.
When requesting warranty service, you must present the
original dated sales receipt. The authorized service center will
repair any faulty workmanship, and either repair or replace
any part covered under the warranty, at our option, at no
charge to you.
WHAT IS NOT COVERED
This warranty applies only to the original purchaser at retail
and may not be transferred. This warranty only covers
defects arising under normal usage and does not cover
any malfunction, failure or defect resulting from misuse,
abuse, neglect, alteration, modification or repair by other
than an authorized service center for RIDGID® branded hand
held and stationary power tools. Consumable accessories
provided with the tool such as, but not limited to, blades,
bits and sand paper are not covered.
RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC.
MAKE NO WARRANTIES, REPRESENTATIONS OR
PROMISES AS TO THE QUALITY OR PERFORMANCE OF
ITS POWER TOOLS OTHER THAN THOSE SPECIFICALLY
STATED IN THIS WARRANTY.
ADDITIONAL LIMITATIONS
To the extent permitted by applicable law, all implied
warranties, including warranties of MERCHANTABILITY or
FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any
implied warranties, including warranties of merchantability or
fitness for a particular purpose, that cannot be disclaimed
under state law are limited to three years from the date
of purchase. One World Technologies, Inc. and RIDGID,
Inc. are not responsible for direct, indirect, incidental or
consequential damages. Some states do not allow limitations
on how long an implied warranty lasts and/or do not allow
the exclusion or limitation of incidental or consequential
damages, so the above limitations may not apply to you.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
One World Technologies, Inc.
P.O. Box 35, Hwy. 8
Pickens, SC 29671
14 — English
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