RIDGID R3204 Operator's Manual
OPERATOR’S MANUAL
6-1/2 in. CIRCULAR SAW
MANUEL D’UTILISATION
SCIE CIRCULAIRE DE 165 mm (6-1/2 po)
MANUAL DEL OPERADOR
SIERRA CIRCULAR DE 165 mm (6-1/2 pulg.)
R3204
To register your RIDGID
product, please visit:
http://register.RIDGID.com
Pour enregistrer votre
produit de RIDGID,
s’il vous plaît la visite:
http://register.RIDGID.com
Para registrar su producto
de RIDGID, por favor visita:
http://register.RIDGID.com
Includes: Circular saw, blade, hex key,
Operator’s Manual
TABLE OF CONTENTS
****************
General Power Tool Safety
Warnings .........................................2-3
Circular Saw Safety Rules ...............3-4
Symbols ..............................................5
Electrical ............................................. 6
Features .............................................. 7
Assembly .........................................7-8
Operation .......................................8-12
Adjustments ................................12-13
Maintenance ..................................... 13
Accessories ...................................... 14
Illustrations ..................................15-17
Parts Ordering and
Service ................................Back page
WARNING:
To reduce the risk of injury, the
user must read and understand
the operator’s manual before
using this product.
Inclut : Scie circulaire, lame, clé
hexagonale, manuel d’utilisation
TABLE DES MATIÈRES
****************
Règles de sécurité relatives
aux outils electriques ......................2-3
Avertissements de sécurité
relatifs scie circulaire .......................3-4
Symboles ............................................5
Caractéristiques électriques ............... 6
Caractéristiques .................................7
Assemblage .....................................7-8
Utilisation .......................................8-12
Réglages ......................................12-13
Entretien ...........................................13
Accessoires ...................................... 14
Illustrations ..................................15-17
Commande de pièces et
dépannage ........................Page arrière
AVERTISSEMENT :
Pour réduire les risques de
blessures, l’utilisateur doit lire
et veiller à bien comprendre
le manuel d’utilisation avant
d’utiliser ce produit.
Incluye: Sierra circular, hoja, llave
hexagonal, manual del operador
ÍNDICE DE CONTENIDO
****************
Advertencias de seguridad
para herramientas eléctricas ......... 2-3
Advertencias de seguridad
sierra circular ................................. 3-4
Símbolos ............................................5
Aspectos eléctricos ...........................6
Características ...................................7
Armado .......................................... 7-8
Funcionamiento ........................... 8-12
Ajustes ....................................... 12-13
Mantenimiento .................................13
Accesorios .......................................14
Ilustraciones .............................. 15-17
Pedidos de piezas y
servicio .........................Pág. posterior
ADVERTENCIA:
Para reducir el riesgo de
lesiones, el usuario debe leer
y comprender el manual del
operador antes de usar este
producto.
SAVE THIS MANUAL
FOR FUTURE REFERENCE
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL
PARA FUTURAS CONSULTAS
GENERAL POWER TOOL SAFETY WARNINGS
Use personal protective equipment. Always wear eye
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless)
power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the
risk of electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
2 - English
GENERAL POWER TOOL SAFETY WARNINGS
Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may
create a risk of shock or injury.
CIRCULAR SAW SAFETY WARNINGS
CUTTING PROCEDURES
DANGER:
Keep hands away from cutting area and the
blade. Keep your second hand on auxiliary
handle, or motor housing. If both hands are
holding the saw, they cannot be cut by the blade.
Do not reach underneath the workpiece. The guard
can not protect you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize
body exposure, blade binding, or loss of control.
Hold the power tool by insulated gripping surfaces only,
when performing an operation where the cutting tool
may contact hidden wiring or its own cord.
a “live” wire will also make exposed metal parts of the
power tool “live” and could give the operator an electric
shock.
When ripping, always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades that
do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of
operation.
Contact with
KICKBACK CAUSES AND RELATED WARNINGS
Kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to
lift up and out of the workpiece toward the operator;
When the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction
drives the unit rapidly back toward the operator;
If the blade becomes twisted or misaligned in the cut,
the teeth at the back edge of the blade can dig into the
top surface of the wood causing the blade to climb out
of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below:
Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position
your body to either side of the blade, but not in line
with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the
operator, if proper precautions are taken.
When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to a
complete stop. Never attempt to remove the saw from
the work or pull the saw backward while the blade is
in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are
not engaged into the material. If saw blade is binding,
it may walk up or kickback from the workpiece as the
saw is restarted.
Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the
panel on both sides, near the line of cut and near the
edge of the panel.
3 - English
CIRCULAR SAW SAFETY WARNINGS
Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing
excessive friction, blade binding and kickback.
Blade depth and bevel adjusting locking levers must be
tight and secure before making cut. If blade adjustment
shifts while cutting, it may cause binding and kickback.
Use extra caution when sawing into existing walls or
other blind areas. The protruding blade may cut objects
that can cause kickback.
LOWER GUARD FUNCTION
Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does not
move freely and close instantly. Never clamp or tie the
lower guard into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard
with the retracting handle and make sure it moves freely
and does not touch the blade or any other part, in all
angles and depths of cut.
Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they
must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a
build-up of debris.
Lower guard should be retracted manually only for
special cuts such as “plunge cuts” and “compound
cuts.” Raise lower guard by retracting handle and as
soon as blade enters the material, the lower guard
must be released. For all other sawing, the lower guard
should operate automatically.
Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be aware of the
time it takes for the blade to stop after switch is released.
ADDITIONAL SAFETY WARNINGS
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may
lead to loss of control.
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
Always wear eye protection with side shields marked
to comply with ANSI Z87.1. Failure to do so could
result in objects being thrown into your eyes, resulting in
possible serious injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Inspect tool cords periodically and, if damaged, have
repaired at your nearest authorized service center.
Constantly stay aware of cord location. Following this
rule will reduce the risk of electric shock or fire.
Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product
will draw. A wire gauge size (A.W.G.) of at least
12 is recommended for an extension cord 50 feet
or less in length. A cord exceeding 100 feet is not
recommended. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Inspect for and remove all nails from lumber before
using this tool. Following this rule will reduce the risk of
serious personal injury.
If the power supply cord is damaged, it must be
replaced only by the manufacturer or by an authorized
service center to avoid risk.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also.
4 - English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Wear Eye Protection
Indicates a hazardous situation, which, if not avoided, will result in death or
serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a hazardous situation, that, if not avoided, may result in minor or
moderate injury.
(Without Safety Alert Symbol) Indicates information considered important, but
not related to a potential injury (e.g. messages relating to property damage).
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
Wet Conditions Alert Do not expose to rain or use in damp locations.
No Hands Symbol
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
No Load Speed Rotational speed, at no load
Class II Tool Double-insulated construction
Failure to keep your hands away from the blade will result in
serious personal injury.
5 - English
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-wire
grounded power cord. All exposed metal parts are isolated
from the internal metal motor components with protecting
insulation. Double insulated tools do not need to be
grounded.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the
tool’s internal wiring. Observe all normal safety
precautions to avoid electrical shock.
NOTE: Servicing of a tool with double insulation requires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the tool to your nearest
authorized service center for repair. Always use original
factory replacement parts when servicing.
ELECTRICAL CONNECTION
This tool has a precision-built electric motor. It should be
connected to a power supply that is 120 volts, 60 Hz, AC
only (normal household current). Do not operate this tool
on direct current (DC). A substantial voltage drop will cause
a loss of power and the motor will overheat. If your tool does
not operate when plugged into an outlet, double-check the
power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the tool will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
When working outdoors with a tool, use an extension
cord that is designed for outside use. This type of cord is
designated with “W-A” OR “W” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on tool data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools or other obstructions while you are
working with a power tool. Failure to do so can
result in serious personal injury.
WARNING:
Check extension cords before each use. If
damaged replace immediately. Never use tool with
a damaged cord since touching the damaged area
could cause electrical shock resulting in serious
injury.
6 - English
FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter ......................................................6-1/2 in.
Blade Arbor .............................................................. 5/8 in.
Cutting Depth at 90° ..............................................2-1/8 in.
Cutting Depth at 45° ..............................................1-5/8 in.
ASSEMBLY
Cutting Depth at 50° ..............................................1-1/2 in.
No Load Speed ....................................6,100 r/min. (RPM)
Input ................................120 V, 60 Hz, AC only, 12 Amps
Net Weight ................................................................. 8 lbs.
UNPACKING
This product requires assembly.
Carefully remove the tool and any accessories from the
box. All items listed in the Includes section must be
included at the time of purchase.
WARNING:
Do not use this product if any parts on the Includes
List are already assembled to your product when
you unpack it. Parts on this list are not assembled
to the product by the manufacturer and require
customer installation. Use of a product that may
have been improperly assembled could result in
serious personal injury.
If any parts are damaged or missing, please call
1-866-539-1710 for assistance.
WARNING:
If any parts are damaged or missing do not operate
this product until the parts are replaced. Use of
this product with damaged or missing parts could
result in serious personal injury.
ATTACHING THE BLADE
See Figure 1, page 15.
WARNING:
A 6-1/2 in. blade is the maximum blade capacity
of the saw. Never use a blade that is too thick to
allow outer blade washer to engage with the flat
on the spindle. Larger blades will come in contact
with the blade guards, while thicker blades will
prevent blade screw from securing blade on
spindle. Either of these situations could result in a
serious accident.
Unplug the saw.
Remove the hex key from the storage area.
Depress the spindle lock button and remove the blade
screw and outer blade washer (“D” washer).
NOTE: Turn the blade screw counterclockwise to remove.
NOTICE:
To prevent damage to the spindle or spindle lock,
always allow motor to come to a complete stop
before engaging spindle lock.
WARNING:
Do not attempt to modify this tool or create
accessories not recommended for use with this
tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading
to possible serious personal injury.
WARNING:
Do not connect to power supply until assembly
is complete. Failure to comply could result in
accidental starting and possible serious personal
injury.
NOTE: Do not run the circular saw with spindle lock engaged.
Wipe a drop of oil onto the inner flange bushing and outer
blade washer (“D” washer) where they contact blade.
WARNING:
If inner flange bushing has been removed, replace
it before placing blade on spindle. Failure to do
so will prevent blade from tightening properly and
could result in serious personal injury.
Retract the lower blade guard into the upper blade guard
using the lower blade guard handle. Make sure the lower
guard spring works properly, allowing the guard to move
freely.
Check to see that the saw teeth and arrow on the saw
blade and the arrow on the lower guard are pointing in
the same direction.
7 - English
ASSEMBLY
Fit the saw blade inside the lower blade guard and onto
the spindle.
NOTE: The saw teeth point upward at the front of the
saw as shown.
Replace outer blade washer (“D” washer).
Depress the spindle lock button, then replace the blade
screw. Tighten the blade screw securely by turning it
clockwise.
Return the hex key to the storage area.
OPERATION
DANGER:
Keep hands away from cutting area and the
blade. Keep your second hand on auxiliary
handle, or motor housing. If both hands are
holding the saw, they cannot be cut by the blade.
WARNING:
Do not allow familiarity with tools to make you
careless. Remember that a careless fraction of a
second is sufficient to inflict serious injury.
REMOVING THE BLADE
See Figure 2, page 15.
Unplug the saw.
Remove the hex key from the storage area.
Depress the spindle lock button, and remove the blade
screw by turning it counterclockwise.
Remove outer blade washer (“D” washer).
Lift lower blade guard.
Remove blade.
WARNING:
Never use abrasive cut-off wheels of any kind with
this saw. Use of non wood cutting blades can result
in property damage or serious personal injury.
KICKBACK
See Figures 3 - 6, page 16.
Kickback occurs when the blade stalls rapidly and the saw
is driven back towards you. Blade stalling is caused by any
action which pinches the blade in the wood.
WARNING:
Always wear eye protection with side shields
marked to comply with ANSI Z87.1. Failure to do
so could result in objects being thrown into your
eyes resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product.
The use of attachments or accessories not
recommended can result in serious personal injury.
APPLICATIONS
You may use this tool for the purpose listed below:
Cutting all types of wood products (lumber, plywood,
paneling, composition board, and hard board)
Cross cutting/rip cutting wood products
Bevel cutting wood products
Pocket cutting wood products
DANGER:
Release switch immediately if blade binds or saw
stalls. Kickback could cause you to lose control
of the saw. Loss of control may lead to serious
personal injury.
To guard against kickback, avoid dangerous practices
such as the following:
Setting blade depth incorrectly
Sawing into knots or nails in workpiece
Twisting the blade while making a cut
Making a cut with a dull, gummed up, or improperly set
blade
Supporting the workpiece incorrectly
Forcing a cut
Cutting warped or wet lumber
Operating the tool incorrectly or misusing the tool
To lessen the chance of kickback, follow these safety
practices:
Keep the blade at the correct depth setting. Less than a
full tooth of the blade teeth should be visible below the
workpiece.
Inspect the workpiece for knots or nails before cutting.
Never saw into a knot or nail.
8 - English
OPERATION
Make straight cuts. Always use a straight edge guide
when rip cutting. This helps prevent twisting the blade.
Use clean, sharp, and properly set blades. Never make
cuts with dull blades.
Support the workpiece properly before beginning a cut.
Use steady, even pressure when making a cut. Never
force a cut.
Do not cut warped or wet lumber.
Hold the saw firmly with both hands and keep your body
in a balanced position so as to resist the forces if kickback
should occur.
WARNING:
To avoid possible serious injury, never use saw
when guard is not operating correctly. Check the
guard for correct operation before each use. The
guard is operating correctly when it moves freely,
and instantly returns to the closed position. If you
drop the saw, check the lower blade guard and
bumper for damage at all depth settings before
reuse.
WARNING:
When using the saw, always stay alert and
exercise control. Do not remove the saw from
the workpiece while the blade is moving.
SAW BLADES
The best of saw blades will not cut efficiently if they are not
kept clean, sharp, and properly set. Using a dull blade will
place a heavy load on the saw and increase the danger of
kickback. Keep extra blades on hand so that sharp blades
are always available.
Gum and wood pitch hardened on blades will slow the saw
down. Remove saw blade from the saw and use gum and
pitch remover, hot water, or kerosene to remove these accumulations. DO NOT USE GASOLINE.
BLADE GUARD SYSTEM
See Figure 7, page 16.
The lower blade guard attached to the circular saw is there
for your protection and safety. Do not alter it for any reason.
If it becomes damaged, do not operate the saw until you
have the guard repaired or replaced. Always leave guard in
operating position when using the saw.
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious
injury.
If at any time the lower blade guard does not snap closed,
unplug the saw from the power supply. Exercise the lower
guard by moving it rapidly back and forth from the full open
position to the closed position several times. Normally this
will restore the guard to its normal operating condition. If
it does not correct a slow or sluggish closing lower guard,
do not use the saw. Take it to an authorized factory service
center for repair.
STARTING/STOPPING THE SAW
See Figure 8, page 16.
To start the saw: Depress the switch trigger.
Always let the blade reach full speed, then guide the saw
into the workpiece.
WARNING:
The blade coming in contact with the workpiece
before it reaches full speed could cause the saw to
“kickback” toward you, resulting in serious injury.
DANGER:
When sawing through work, lower blade guard
does not cover blade on the underside of work.
Since blade is exposed on underside of work, keep
hands and fingers away from cutting area. Any part
of your body coming in contact with moving blade
will result in serious injury.
To stop the saw: Release the switch trigger.
After you release the switch trigger, allow the blade to come
to a complete stop. Do not remove the saw from the
workpiece while the blade is moving.
9 - English
OPERATION
INDEXABLE LEVERS
See Figure 9, page 16.
The lock levers on the saw consist of a repositionable lever
and locking hex screw. The levers can be repositioned
without moving the hex screw for the best tightening
orientation.
To reposition the lever:
With the lever seated against the hex screw, rotate the
lever clockwise to lock the hex screw as tightly as possible with the lever in the current position.
Pull the lever away from the saw to disengage it from the
hex screw.
Keep a steady pull on the lever, then rotate the lever as
needed to the desired position on the hex screw.
Release the lever so that it snaps into place on the hex
screw.
NOTE: The lever may rotate slightly after release as it
properly seats on the hex screw.
ADJUSTING BLADE DEPTH
See Figure 10, page 16.
Always keep correct blade depth setting. Less than a full tooth
of the blade teeth should be visible below the workpiece.
More blade depth will increase the chance of kickback and
cause the cut to be rough. For more depth of cut accuracy,
a scale is located on the upper blade guard.
To adjust the blade depth:
Unplug the saw.
Rotate depth lock lever away from the base.
Determine the desired depth of cut.
Hold base flat against the workpiece and raise or lower
saw until the indicator mark on the saw aligns with the
desired depth on the scale.
Rotate depth lock lever toward the base to lock into
position.
NOTE: If the lever contacts the base prior to the base
being fully locked into position, refer to Indexable Levers
earlier in this manual to adjust the lever counterclockwise
on the hex screw.
NOTE: If the lever contacts the motor housing prior to the
base being loosened, refer to Indexable Levers earlier in
this manual to adjust the lever clockwise on the hex screw.
OPERATING THE SAW
See Figures 11 - 13, pages 16 and 17.
It is important to understand the correct method for operating
the saw. Refer to the figures in this section to learn the correct
and incorrect ways for handling the saw.
WARNING:
To make sawing easier and safer, always maintain
proper control of the saw by holding the saw
with two hands. Loss of control could cause an
accident resulting in possible serious injury.
DANGER:
When lifting the saw from the workpiece, the blade
is exposed on the underside of the saw until the
lower blade guard closes. Make sure the lower
blade guard is closed before setting the saw down.
WARNING:
Use clamps or other practical ways to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body is
unstable and could lead to loss of control which
could cause possible serious injury.
To make the best possible cut:
Hold the saw firmly with both hands.
Avoid placing your hand on the workpiece while making
a cut.
Support the workpiece so that the cut (kerf) is always to
your side.
Support the workpiece near the cut.
Clamp the workpiece securely so that the workpiece will
not move during the cut.
Always place the saw on the workpiece that is supported,
not the “cut off” piece.
Place the workpiece with the “good” side down.
Draw a guideline along the desired line of cut before
beginning the cut.
Keep the cord away from the cutting area. Always place
the cord to prevent it from hanging up on the workpiece
while making a cut.
10 - English
OPERATION
WARNING:
If the cord hangs up on the workpiece during a
cut, release the switch immediately and allow the
blade to come to a complete stop. Unplug the saw
and reposition the cord to prevent it from hanging
up again.
WARNING:
Using a saw with a damaged cord could result
in serious injury or death. If the cord has been
damaged, have it replaced before using the saw
again.
CROSS CUTTING/RIP CUTTING
See Figures 14 - 15, page 17.
When making a cross cut or rip cut, align the line of cut with
the outer blade guide notch on the base.
Since blade thicknesses vary, always make a trial cut in scrap
material along a guideline to determine how much, if any,
you must offset the guideline to produce an accurate cut.
NOTE: The distance from the line of cut to the guideline is
the amount you should offset the guide.
Secure the workpiece.
Clamp a straight edge to the workpiece using C-clamps.
Saw along the straight edge to achieve a straight rip cut.
NOTE: Do not bind the blade in the cut.
USING OPTIONAL EDGE GUIDE
See Figure 16, page 17.
Use an edge guide, part no. 202050001, when making long
or wide rip cuts with the saw.
To install the edge guide:
Unplug the saw.
Place edge guide through slots in base.
Adjust edge guide to the width needed.
Tighten edge guide lock knob securely.
When using an edge guide, position the face of the edge
guide firmly against the edge of workpiece. This makes for
a true cut without pinching the blade. The guiding edge of
the workpiece must be straight for your cut to be straight.
Use caution to prevent the blade from binding in the cut.
BEVEL CUTTING
See Figures 17 - 18, page 17.
To make the best possible cut:
Align the line of cut with the inner blade guide notch on
the base when making 45° bevel cuts.
Make a trial cut in scrap material along a guideline to
determine how much you should offset the guideline on
the cutting material.
Adjust the angle of cut to any desired setting between
zero and 50°. Positive stops are located at 0°, 15°,
22-1/2°, 30°, 45°, and 50°. Refer to To Adjust Bevel
Setting.
To adjust the bevel setting:
Unplug the saw.
Rotate bevel lock lever counterclockwise until the motor
housing moves freely.
Raise motor housing end of saw until you reach the
desired angle setting on bevel scale.
Rotate the bevel lock lever clockwise until the motor
housing is securely locked in place.
NOTE: If the lever contacts the base prior to the base
being fully locked in position, refer to Indexable Levers
earlier in this manual to adjust the lever counterclockwise
on the hex screw.
NOTE: If the lever contacts the base prior to the base
being loosened, refer to Indexable Levers earlier in this
manual to adjust the lever clockwise on the hex screw.
WARNING:
Attempting a bevel cut without having the bevel
lock knob securely tightened can result in serious
injury.
To bevel cut:
Hold the saw firmly with both hands as shown.
Rest the front edge of the base on the workpiece.
Start the saw and let the blade reach full speed.
Guide the saw into the workpiece and make the cut.
WARNING:
The blade coming in contact with the workpiece
before it reaches full speed could cause saw to
“kickback” toward you resulting in serious injury.
Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
11 - English
OPERATION
POCKET CUTTING
See Figure 19, page 17.
WARNING:
Always adjust bevel setting to zero before making
a pocket cut. Attempting a pocket cut at any other
setting can result in loss of control of the saw
possibly causing serious injury.
Adjust the bevel setting to 0° and lock the bevel adjust-
ment lever.
Set the blade to the correct blade depth setting.
Swing the lower blade guard up using the lower blade
guard handle.
NOTE: Always raise the lower blade guard with the handle
to avoid serious injury.
Hold the lower blade guard by the handle while keeping
your hand on the front handle as shown.
WARNING:
Never extend your fingers while holding the lower
blade guard handle. Extending your fingers may
result in contact with the blade, causing serious
injury.
Rest the front of the base flat against the workpiece with
the rear of the handle raised so the blade does not touch
the workpiece.
WARNING:
Always check to insure that your fingers are clear
of the blade before depressing the switch trigger.
Contact with the blade will cause serious injury.
Start the saw and let the blade reach full speed. Always
let the blade reach full speed then slowly lower blade into
the workpiece until base is flat against workpiece.
Guide the saw into the workpiece and make the cut.
WARNING:
Always cut in a forward direction when pocket
cutting. Cutting in the reverse direction could
cause the saw to climb up on the workpiece and
back toward you.
Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
Clear corners out with a hand saw or sabre saw.
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious
injury.
ADJUSTMENTS
WARNING:
Before performing any adjustment, make sure the
tool is unplugged from the power supply and the
switch is in the OFF ( O ) position. Failure to heed
this warning could result in serious personal injury.
POSITIVE 0° BEVEL STOP
See Figure 20, page 17.
The saw has a positive 0° bevel stop that has been factory
adjusted to assure 0° angle of the saw blade when making
0° cuts. However, misalignment can occur during shipping.
To check 0° bevel stop:
Unplug the saw.
Place saw in an upside down position on a workbench.
Move the lower blade guard out of the way so that the
saw blade is exposed.
Check the squareness of the saw blade to the base of
the saw using a combination square.
12 - English
ADJUSTMENTS
To adjust 0° bevel stop:
Unplug the saw.
Rotate the bevel lock lever counterclockwise to release.
Turn T8 setscrew with T8 screwdriver (not provided) and
adjust base until it is square with the saw blade.
Securely lock the bevel adjustment lever.
MAINTENANCE
WARNING:
When servicing use only identical replacement
parts. Use of any other parts may create a hazard
or cause product damage.
WARNING:
Always wear eye protection with side shields
marked to comply with ANSI Z87.1. Failure to do
so could result in objects being thrown into your
eyes resulting in possible serious injury.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline,
petroleum-based products, penetrating oils, etc.,
come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic which may
result in serious personal injury.
Electric tools used on fiberglass material, wallboard, spackling
compounds, or plaster are subject to accelerated wear and
possible premature failure because the fiberglass chips
and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommend
using this tool for extended work on these types of materials.
However, if you do work with any of these materials, it is
extremely important to clean the tool using compressed air.
WARNING:
Attempting a bevel cut without having the bevel
adjustment lever securely locked in place can
result in serious injury.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrication
is required.
POWER SUPPLY CORD REPLACEMENT
If replacement of the power supply cord is necessary, this
has to be done by the manufacturer or his agent in order to
avoid a safety hazard.
CHECKING/REPLACING EXTERNAL
BRUSHES
See Figure 21, page 17.
NOTE: The saw is equipped with externally accessible
brushes.
Unplug the saw.
WARNING:
Failure to unplug the tool could result in accidental
starting causing possible serious injury.
NOTE: Brush caps (2) are located on each side of the
motor housing.
Remove brush caps (2) using a screwdriver.
Remove brush assemblies (2).
Check for wear. Replace both brush assemblies when
either has less than 1/4 in. length of carbon remaining.
NOTE: Do not replace one side without replacing the
other.
Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that
brush moves freely in brush tube.
Reassemble by reversing the steps listed above.
Tighten all brush caps securely. Do not over tighten.
13 - English
ACCESSORIES
To order these accessories, call 1-866-539-1710.
Edge Guide ...................................................................................................................................................... 202050001
WARNING:
Current attachments and accessories available for use with this tool are listed above. Do not use any attachments
or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not
recommended can result in serious personal injury.
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities
may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce
your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
ILLUSTRATIONS START ON PAGE 15 AFTER FRENCH AND
SPANISH LANGUAGE SECTIONS.
This product has a 90-day satisfaction guarantee policy, as well as a
three-year limited warranty. For warranty and policy details, please go to
www.RIDGID.com or call (toll free) 1-866-539-1710.
14 - English
Loading...