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64263
User manual
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RIDGID 64263, 64273 User manual

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Page 1
K9-102 & K9-204 Manual
Model K9-102 & K9-204
™
FlexShaft
Drain Cleaning
Machines
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Page 2
Table of Contents
Safety Symbols .................................................................................................................... 2
General Safety Rules
Work Area Safety .............................................................................................................. 2
Electrical Safety ................................................................................................................ 2
Personal Safety ................................................................................................................. 2
Tool Use and Care ............................................................................................................ 3
Service .............................................................................................................................. 3
Specific Safety Information ...............................................................................................3
FlexShaft Drain Cleaning Machine Safety ........................................................................ 3
Description ........................................................................................................................... 4
Specifications ...................................................................................................................... 5
Specifications - Acceptable Battery Powered Drills .......................................................... 5
Standard Equipment ......................................................................................................... 5
Pre-Operation Inspection .................................................................................................... 5
Machine and Work Area Set-up .......................................................................................... 6
Battery Powered Drill Set-up and Operation ..................................................................... 7
Drill Switch ........................................................................................................................ 7
Drill Speed ........................................................................................................................ 8
Drill Adjustment Clutch Setting ......................................................................................... 8
Installing/Adjusting Chain Knocker ................................................................................... 9
Operating Instructions .......................................................................................................11
Draining the Drum .......................................................................................................... 15
Transportation ................................................................................................................. 15
Storage ............................................................................................................................... 15
Maintenance Instructions ................................................................................................. 15
Cleaning ......................................................................................................................... 15
Lubrication ....................................................................................................................... 15
Cable Assembly Replacement ......................................................................................... 15
Troubleshooting .............................................................................................................. 15
Service And Repair ......................................................................................................... 16
Optional Equipment .......................................................................................................... 16
Disposal .............................................................................................................................. 17
EC Declaration of Conformity .................................................................. Inside Back Cover
Lifetime Warranty ................................................................................................. Back Cover
*Original Instructions - English
ii
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Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve understand­ing of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
WARNING
CAUTION
NOTICE
portant information on the safe and proper opera­tion of the equipment.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual carefully before using the equip­ment. The operator’s manual contains im-
This symbol means always wear safety glasses with side shields or goggles while using this equipment to reduce the risk of eye injury.
This symbol indicates the risk of hands, fingers or other body parts being caught, wrapped or crushed in the drain cleaning FlexShaft.
This symbol indicates the risk of the elec­trical shock.
This symbol indicates the risk of fingers or other body parts being caught, wrapped,
crushed or struck by the chain knocker. Do not operate tool with the cable end outside of the drain.
This symbol means always wear gloves when handling or using this equipment to reduce the risk of infections, burns or other
serious personal injury from the drain contents.
General Safety Rules
WARNING
Read and understand all warnings and instructions. Failure to follow all warn­ings and instructions may result in elec­tric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
• Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
• Do not operate tools in explosive at-
mospheres, such as in the presence of flammable liquids, gases, or dust. Tools
create sparks which may ignite the dust or fumes.
• Keep children and b while operating tools. Distractions can cause you to lose control.
• Keep floors dry and free of slippery materials such as oil. Slippery floors invite accidents.
2
y-standers away
Electrical Safety
• Avoid body contact with earthed or grounded surfaces such as pipes, radi­ators, ranges and refrigerators. There is
an increased risk of electrical shock if your body is earthed or grounded.
• Do not expose power t
ools to rain or
wet conditions. Water entering a power
tool will increase the risk of electrical shock.
• If operating a power t
ool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of
electric shock.
Personal Safety
• Stay alert, watch what you are doing and use common sense when oper­ating tools. Do not use tools while you are tired or under the influence of drugs, alcohol, or medication. A mo-
ment of inattention while operating t may result in serious personal injury.
• Use personal protectiv
e equipment.
ools
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FlexShaft™ Drain Cleaning Machines
999-995-158.08_REV. C
Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protec­tion used for appropriate conditions will reduce personal injuries.
• Do n
ot overreach. Keep proper footing
and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
Tool Use and Care
• Do not force tool. Use the correct tool for your application. The correct tool will
do the job better and safer at the rate for which it is designed.
• Store idle tools out of the reach of chil-
dren and do not allow persons unfamil­iar with the tool or these instructions to operate the tool. Tools can be dangerous
in the hands of untrained users.
• Maintain tools. Check f
or binding of moving parts, breakage of parts and any other condition that may affect the tool’s op er ation. If dam­aged, have the tool repaired before use.
Many accidents are caused by poorly maintained tools.
• Keep handles dry, clean and free from oil and grease. Allows for better control of the tool.
or misalignment
Service
• Have your tool serviced by a qualified repair person using only identical re­placement parts. This will ensure that
the safety of the tool is maintained.
Specific Safety Information
WARNING
This section contains important safety information that is specific to this tool.
Read these precautions carefully be­fore using the FlexShaft™ Drain Cleaning Machine to reduce the risk of electrical shock or other serious injury.
SAVE ALL WARNINGS
AND INSTRUCTIONS FOR
FUTURE REFERENCE!
Keep this manual with machine for use by the operator.
FlexShaft Drain Cleaning Machine Safety
• Always use safety glasses and gloves in good condition while handling or using. Use latex or rubber gloves, face
shields, protective clothing, respirators or other appropriate protective equipment when chemicals, bacteria or other toxic or infectious substances are suspected to be present to reduce the risk of infections, burns or other serious personal injury.
• Do not use with ting with a corded drill increases the risk of electrical shock and other injuries.
• Do not allow the chain knocker/end of
cable to stop turning while drill switch is depressed. This can over-stress the
cable and may cause twisting, kinking or breaking of the cable assembly and may result in serious personal injury.
• Practice good hygiene. Do not eat or
smoke while handling or operating the tool. After handling or operating drain cleaning equipment, use hot, soapy water to wash hands and other body parts exposed to drain contents. This
will help reduce the risk of health hazards due to exposure to toxic or infectious material.
• Only use the FlexShaft Dr
ing Machine for the recommended drain sizes. Using the wrong size drain
cleaner can lead to twisting, kinking or breaking of the cable and may result in personal injury.
• Keep hand on the cable assembl
whenever the FlexShaft Machine is run­ning. This provides better control of the
cable and helps prevent twisting, kinking and breaking of the cable and reduces the risk of injury.
• Position machine cable outlet within
3' (1 m) of the drain inlet or properly support exposed cable assembly when the distance exceeds 3' (1 m). Greater
distances can cause control problems lead­ing to twisting, kinking or breaking of the cable. Twisting, kinking or breaking cable may cause striking or crushing injuries.
• One person must control both the cable assembly and cordless drill. Do not lock drill switch in the ON position during operation. If the cable stops rotat­ing, the operator must be able to release the drill switch to prevent twisting, kinking
a corded drill. Opera-
ain Clean-
y
3
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Page 5
and breaking of the cable and reduce the risk of injury.
• Do not wear loose clothing or jewelry.
Keep your hair and clothing away from moving parts. Loose clothing, jewelry or
hair can be caught in moving parts.
• Do not operate this machine if oper-
ator or machine is standing in water.
Operating machine while in water in­creases the risk of electrical shock.
• Do not use if there is the risk of con-
tact with other utilities (such as natural gas or electric) during operation. Visual
inspection of the drain with a camera is a good practice. Crossbores, improperly placed utilities and damaged drains could allow the cutter to contact and damage the utility. This could cause electrical shock, gas leaks, fire, explosion or other serious damage or injury.
• Read and understand these instruc-
tions, the battery drill instructions and the instructions for any other equip­ment used with this tool before oper­ating. Failure to follow all instructions may
result in property damage and/or serious injury.
for use on roots and cleaning the pipe wall of scale. Plain chain knockers are for general use, including grease. FlexShaft Drain Cleaners are well suited to use with inspection cameras during the drain cleaning process.
The FlexShaft Machines are lightweight and compact for ease of transport.
Carry Handle
Chain
Drain
Hole
Drill
Shaft
Warning
&
Operation
Label
Figure 1A – RIDGID® FlexShaft Drain Cleaning
Machine
Knocker
Cable/
Knocker
Hook
Cable
Assembly
Cable
Bushing
Feet
Foot
(Horizontal-
Use Position)
Figure 1B – RIDGID® FlexShaft Drain Cleaning
Machine
Description
The RIDGID® Model K9-102 and K9-204 FlexShaft™ Drain Cleaning Machines are de­signed to clean and descale pipes and drain lines as called out in the Specifications.
A user supplied battery powered drill is used to drive the FlexShaft Drain Cleaning Machines. The FlexShaft Drain Cleaning Machine cable assembly is manually fed in and out of the drain. A chain knocker that expands to the pipe inside diameter is used to break up the blockage and clean the walls of the pipe. Chain knockers with carbide cutting tips are available
4
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Figure 1C – Cable End/Chain Knocker
Cable
Hook
Chain
Knocker
Cable
Bushing
Page 6
FlexShaft™ Drain Cleaning Machines
999-995-158.08_REV. C
Specifications
Model ..........................................................K9-102 K9-204
Drain Capacity (Nom.)
Cable Diameter (without Sheath)................
Cable Assy. Diameter (with Sheath)
Cable Assembly Length ..............................50' (15.2 m) 70' (21.3 m)
Rotational Speed Drill Attachment Weight (without Drill/Knocker) Dimension (without Drill)
Operating temperature................................20°F to 140°F (-6°C to 60°C)
................................1
........................................Maximum 2500 RPM Maximum 2500 RPM
..........................................
.................. 24.3 lbs. (11.0 kg) 37.3 lbs. (16.9 kg)
...........................19.2" × 7.5" × 22.1" 21.1" x 10.8" x 24.2"
1
/4" to 2" (32 – 50 mm) 2" to 4" (50 – 100 mm)
1
/4" (6 mm)
3
...........
/8" (9.5 mm)
5
/16" Hex (8 mm)
(488 mm × 191 mm × 562 mm) (536 mm x 274 mm x 615 mm)
5
/16" (8mm)
1
/2" (12.7 mm)
5
/16" Hex (8 mm)
20°F to 140°F (-6°C to 60°C)
It is not recommended to clean glass, ceramic, porcelain or similar fixtures with the FlexShaft Drain Cleaners as it may damage the fixture.
Specifications - Acceptable Battery Powered Drills
Rotational Speed .... 1800 to 2500 RPM
Chuck Size Clutch
Switch Type.............
............. 3/8" or greater
..................... With adjustable torque
Momentary C
ontact
Switch Lock ............ Not equipped with
Drill must carry appropriate certification mark for the market (CE mark, c()us mark, etc.)
Do not use corded drills, hammer drills or impact drivers. Use of an inappropriate drill
increases the risk of equipment damage and personal injury. See Battery Powered Drill
Set-up and Operation section.
Standard Equipment
Refer to the RIDGID catalog for details on e­quipment supplied with specific drain cleaning machine catalog numbers.
NOTICE
drains. If properly used it will not damage a drain that is in good condition and properly designed, constructed and maintained. If the drain is in poor condition, or has not been properly designed, constructed and main­tained, the drain cleaning process may not be effective or could cause damage to the drain. The best way to determine the condition of a drain before cleaning is through visual in­spection with a camera. Improper use of this drain cleaning machine can damage the drain cleaning machine and the drain. This machine may not clear all blockages.
This machine is made to clean
Pre-Operation Inspection
WARNING
Before each use, inspect your Drain Cleaning Machine and correct any prob­lems to reduce the risk of serious injury from electric shock, twisted or broken cables, chemical burns, infections and other causes and prevent Drain Cleaning Machine damage.
Always wear safety glasses, and other appropriate protective equipment when inspecting your Drain Cleaning Machine.
1. Clean the machine, including handles and controls. This aids inspection and helps prevent the machine or control from slipping from your grip. Clean and maintain the machine per the mainte­nance instructions.
2. Inspect the machine for:
• Proper assembly and complet
• Any broken, worn, missing, misaligned
or binding parts.
• Presence and readability of the warning
label (see Figure 2).
Max. 75%
Figure 2 – Warning Label
eness.
1800-2500 /min
5
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• Smooth and free movement of the ca­ble assembly in and out of the machine.
• Any condition which may prevent safe and normal operation.
If any problems are found, do not use the
drain cleaning machine until the prob­lems have been repaired.
3. Clean any debris from the cable assem bly and chain knockers. Inspect sheath for wear and damage. There should not be any cuts, kinks, breaks or excessive wear. Inspect the cable near the chain knocker. Cable assemblies should not be bent or deformed. Cable strands should be tight to one another without separa­tion. Inspect chain knocker for damaged or lost carbide cutting tips (if equipped) and wear of the chain itself. If chain links are worn more than ¼ through or dam­aged, replace the chain knocker. Replace worn and damaged equipment before using drain cleaning machine.
Confirm that the chain knocker is prop-
erly set up and is secure on the cable.
4. Inspect the battery powered drill per its instructions. Make sure that the drill is in good operating condition and the switch controls the drill operation. Confirm that the drill meets the requirements in the Specification section and is properly set for use with the machine.
5. Inspect and maintain any other equip­ment being used per its instructions t make sure it is functioning properly.
1. Check for an appropriate work area. Operate in a clear level, stable, dry lo­cation. Do not use the Drain Cleaning Machine while standing in water.
2. Inspect the drain to be cleaned. If possi­ble, determine the access point(s) to the drain, the size(s), length(s), and materi­al(s) of the drain, distance to mainlines,
­the nature of the blockage, presence of
drain cleaning chemicals or other chem­icals, etc.
If chemicals are present in the drain, it is import
ant to understand the specific safety measures required to work around those chemicals. Contact the chemical manufacturer for required information. Confirm no other utilities are present in the drain or area to reduce the risk of damage. Visual inspection of the drain with a camera is a good practice.
If needed, remove fixture (water closet, etc.) to allow access to drain. Do not run the chain knocker in a fixture. This could damage the FlexShaft Machine or the fixture.
Best drain cleaning results will occur if
er is flowing during the drain cleaning
wat process to wash away debris. For 1
1
/2” sink drains, cut away wall pipes
and 1 are available to allow this. See Figure 3 for installation. Place a container to catch any drain contents that may spill.
o
1
/4”
Machine and Work Area Set-up
WARNING
Set up the Drain Cleaning Machine and work area according to these proce­dures to reduce the risk of injury from electric shock, fire, machine tipping, twisted or broken cables, chemical burns, infections and other causes, and prevent machine damage.
Always wear safety glasses and other appropriate protective equipment when setting up your Drain Cleaning Machine.
6
Figure 3 – Wall Pipe Installation
3. Determine the correct equipment for the applic
ation. See Specifications.
4. Make sure all equipment has been prop­erly inspected.
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FlexShaft™ Drain Cleaning Machines
999-995-158.08_REV. C
5. If needed, place protective covers in the work area. The drain cleaning process can be messy.
6. Place the Drain Cleaning Machine on the ground with the dr Machine should sit squarely and firmly on the ground. Do not operate with the drill shaft horizontal. This will reduce the risk of tipping.
7. Remo
Figure 4 – Attaching Drill To Drill Shaft
ve the battery from the drill. Properly set-up the drill. (See Battery Powered Drill Set-up and Operation section.) Se­curely attach the drill chuck to the hex of the drill shaft (Figure 4).
Drill
Shaft
FOR
Arrow
ill shaft vertical.
drain access, extend the drain access with similar sized pipe and fittings (see Figure 5). Improper cable assembly sup­port can allow the cable to kink and twist and can damage the cable or injure the operator. Extending the drain back to the Drain Cleaning Machine also makes it easier to feed cable assembly into drain.
9. Disconnect the chain knocker from the hook and pull approximately 4’ (1.2 m) of cable assembly out of the machine.
10. Mark the sheath to indicate when the chain knocker is approaching the drain opening when withdrawn. This can be done with tape. This reduces the risk of the chain knockers coming out of the drain and whipping around. The distance depends on the configuration of the drain, but should be at least 4’ (1.2 m) from the chain knocker.
11. Ensure chain knocker is properly installed
(see Installing/Adjusting Chain Knocker).
12. Insert chain knocker end at least 1’ (0.3 m) into drain.
13. Evaluate the work area and determine if any barriers are needed to keep bystand­ers away from the drain cleaning ma­chine and work area. The drain cleaning process can be messy, and bystanders can distract the operator.
14. Position the machine for easy accessibil­ity. You must be able to hold and control the cable assembly and the drill switch.
15. With dry hands, inser the drill.
t the battery into
Battery Powered Drill Set-Up and Operation
See the Specifications section along with this section for information on acceptable battery powered drills for use with the FlexShaft Drain Cleaning Machines. There are many types of battery powered drills available, and not all are appropriate for use with the FlexShaft Drain
Figure 5 – Example of Extending Drain Access
8. Position the Drain Cleaning Machine so
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to within 3’ of Machine Cable Outlet
that the cable outlet is within 3’ (1 m) of the drain access. Greater distances from the drain access increases the risk of the cable assembly twisting or kinking. If the FlexShaft Machine cannot be placed with the cable outlet within 3’ (1 m) of the
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Cleaning Machines. If there is any question about appropriateness of a drill for this appli­cation, do not use it. Remove the battery from the drill before making any adjustments or attaching to/removing from the drain cleaning machine.
Drill Switch
The drill must be equipped with a momen­tary contact switch without a switch lock. This
7
Page 9
means that the drill will only turn when the operator is depressing the drill switch. If the drill switch is released, the drill will turn OFF. Set drill in “FOR” rotation (see Figure 4).
Drill Speed
When using your FlexShaft Drain Cleaning Machine, the required rotational speed range is 1800 – 2500 rpm. Cleaning will be optimized by rotating the chain knockers closer to the 2500 rpm maximum. To do this, know your bat­tery powered drill specifications and settings to optimize operation. Many battery powered drills have multiple speed settings, and typically the highest speed is in the range for operation of the FlexShaft equipment. See Figure 6 for an example of drill speed settings. Do not operate the FlexShaft drain cleaning machine at over 2500 rpm.
Drill Speed Settings Torque Adjustment Collar
Figure 6 – Drill Settings
Drill Adjustable Clutch Setting
Always use a battery powered drill equipped with a properly set adjustable clutch. This will help reduce the risk of cable damage in the drum of the drain cleaner and reduce handle forces.
Battery powered drills equipped with adjustable clutches will typically have a torque adjustment collar (Figure 6) marked with a scale in num- bers starting at one and increasing to indicate increasing torque at clutch disengagement. The adjustable clutch is many times used for driving screws, and may have a selector that needs to be set to the “Screw Driving Mode” ( ) for the adjustable clutch to work. When the adjustable clutch releases, the motor con­tinues to turn but the drill chuck does not. Many times this is accompanied by vibration/noise from the drill.
Battery powered drills are often also equipped with “Drill” ( ) and “Hammer” ( ) modes of operation (Figure 7). In these modes, the
adjustable clutch does not work, and these modes should never be used for FlexShaft Drain Cleaning Machine operation.
Figure 7 – Selecting Proper Mode
When using the FlexShaft Drain Cleaning Machines, always start with the adjustable clutch set to approximately 25% of the total clutch adjustment range (example – if the torque adjustment collar on the drill is marked from 1 to 20, the initial setting should be 5).
Operate the drain cleaner per these instruc­tions. When clearing blockages, operate drill at full speed for best cleaning. Do not force the chain knocker into the blockage – if the chain knocker cannot turn, it cannot clean the drain. The chain knocker may need to be moved away from the blockage to come back up to speed. If during operation the drill clutch continuously releases (“clutches out”), release the drill switch and withdraw the cable from the drain. Review the drain cleaner set up and op­eration and confirm everything is correct – an important part of the set up for proper opera­tion is chain knocker selection (See Figure 9 for details) and adjustment. Make any needed changes and continue cleaning drain.
If the drill clutch continues to release during operation, the drill adjustable clutch setting can be increased. The drill clutch can be in­creased in steps up to 75% of the total clutch adjustment range. (example – if the torque adjustment collar on the drill is marked from 1 to 20, the maximum setting should be no more than 15). Do not exceed 75% of the total
clutch adjustment range. Never place drill in “Drill” ( ) or “Hammer” ( ) mode – this disables the adjustable clutch. This increases the risk of cable damage in the drum of the drain cleaner.
If the drill clutch continues to release when set at 75% of the total clutch adjustment range, consider using another RIDGID drain cleaning machine.
8
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Page 10
FlexShaft™ Drain Cleaning Machines
999-995-158.08_REV. C
Installing/Adjusting Chain Knocker
1. Select proper chain knocker for the con­ditions.
1 Chain
2 Chain
3 Chain
Carbide
Cutting Tips
Figure 8 – Chain Knockers
Chain knockers are sized based on col-
lar inside diameter and are designed for specific cable sizes. ¼" chain knockers are used on ¼" cable, etc. Do not use a larger size chain knocker on a smaller cable (for instance
Figure 8 and Collar Distance Chart.
Chain knockers without carbide cutting
tips can be used in common pipe types. These chain knockers work well in grease and similar blockages.
Chain knockers with carbide cutting tips
are used for removing scale from the inside of the pipe and can be used for roots. Carbide cutting tips are used for aggressive cleaning and could damage pipe, especially softer materials (such as plastics and Orangeburg), thin walled pipe, or if the chain knocker is kept in one position for an extended time. See Figure
9, Chain Knocker Selection Chart.
Do not use chain knockers for cleaning in
glass, ceramic, porcelain or similar ma­terial fixtures or pipes. They could be damaged.
2. Figure 10 shows a schematic of proper chain knocker installation and adjustment. There are two key points when installing/ adjusting chain knockers.
5
/16 " on ¼"). See
Coll
ar Distance: Set the chain knocker collars the correct distance apart (“Collar Distance”) to allow the chains to spread an appropriate amount when rotated to clean the pipe walls. Collar Distance var­ies based on cable size and pipe diam­eter, and is generally set using a spacer made from sheath (“Collar Spacer”). If additional flexibility is required to navigate a bend, the collar spacer can be removed and the collar distance can be set with a tape measure. Operating without a collar spacer makes it more likely for the cable to flip over in use and be damaged. Do
not operate carbide cutters without a collar spacer to reduce risk of cable damage.
Exposed Cable: Minimize the amount
of exposed cable (cable not covered by sheath). The more exposed cable there is, the more likely the cable will flip over in use and be damaged. Exposed cable should be limited to no more than ¼" (6 mm), and is set with a bushing made from sheath (“Knocker Bushing”). Exposed cable varies with the amount of cable out of the drum. The more cable out of the drum, the smaller the exposed cable. Exposed cable may need to be set with cable out of the drum for best results,
Sheath is supplied with
the drain cleaner and is available as a service part to allow configuration as needed for your specific application. Only use RIDGID FlexShaft Drain Cleaner sheath of the correct size for the cable. Any time sheath is cut, it should be cut cleanly and squarely. Do not damage the cable when cutting the sheath.
3. Chain knockers are retained to the cable with set screws that use a supplied 3 mm hex key. Loosen set screws and remove chain knocker, spacer and bushing from cable.
4. Inspect the sheath end for damage or
. The sheath end should be square
wear and clean. If needed, the sheath end can be trimmed slightly.
9
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Page 11
K9-102 MACHINE
K9-204 MACHINE
CATALOG NO.
DESCRIPTION
PIPE SIZE
COPPER
GALVANIZED
CAST IRON
PVC
ABS
ORANGEBURG
CORRUGATED
CLAY
Chain Knockers
64293 64298 64283 64288 z 64323 64328 64333 64308 64313 64318
K9-102 1.5" K9-102 2"
1.25"-1.5"
(32-40 mm)
1.5"-2"
(40-50 mm)
Carbide Tipped
Chain Knockers
K9-102
K9-102
1.5" 2" CARBIDE
CARBIDE
1.25"-1.5"
(32-40 mm)
1.5"-2"
(40-50 mm)2"(50 mm)3"(75 mm)4"(100 mm)2"(50 mm)3"(75 mm)4"(100 mm)
Chain Knockers
K9-204 2" K9-204 3" K9-204 4"
Carbide Tipped Chain
Knockers
K9-204
K9-204
2"
CARBIDE
3"
CARBIDE
K9-204
4"
CARBIDE
GREASE
SOFT BLOCKAGE
SCALING
BLOCKAGE PIPE TYPE
LIGHT ROOTS
INCLUDED WITH KIT
Figure 9 – Chain Knocker Selection Chart
10
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FlexShaft™ Drain Cleaning Machines
999-995-158.08_REV. C
Knocker
Cable Number Number of Nominal Recommended Collar
Machine
Size of Chains Links/Chain Pipe Size Distance
1
1 7 1
1
K9-102 2 7 1
K9-204 5/16"
3 13 3" (75 mm) 4" (101.6 mm) 3 15 4" (100 mm) 4
Collar Distance Chart
Knocker Bushing Knocker Collar
Sheath End
Sheath
Exposed Cable
Figure 10 – Chain Knocker Installation/Adjustment
/4"
2 9 2" (50 mm) 2
.25" (6.35 mm)
Maximum
Carbide Cutting Tip
(If Equipped)
Cable
Set Scew
(3 mm HEX)
/4" to 11/2" (32 mm to 40 mm)
1
/2" to 2" (40 mm to 50 mm)
Collar Spacer
Collar Distance
3
1
/4" (44.5 mm)
1
/2" (63.5 mm)
1
/2" (114.3 mm)
Knocker Chain
Knocker Collar
Cable End
Flush To
Set Scew
(3 mm HEX)
Collar
5. If needed, cut a section of sheath to use as the collar spacer to the appropriate size (See Collar Distance Chart).
Collar distance can be modified t
o your preference for the specific pipe/applica­tion. As collar distance increases, the di­ameter of the chains decreases, and vice versa. Improperly set collar distance can reduce the efficiency of pipe cleaning.
6. Test fit the chain knock
er, knocker bushing and collar spacer on the cable as shown in Figure 10. Chains should be straight – do not assemble with chains twisted. To prevent excessive cable end wear, cable end should be flush with the end of the collar.
Check length of exposed cable. To reduce
the risk of cable flip over and damage, exposed cable cannot exceed ¼" (6 mm). If needed, cut a knocker bushing from sheath to limit exposed cable. Always
use a knocker bushing to reduce wear on the sheath end.
7. With the chain knocker corr
ectly installed on the cable as shown in Figure 10, use the supplied hex wrench to securely tighten the collar set screws. Place set screw tip against cable, then tighten an ad-
ditional 1/8 to 1/4 turn (45° to 90° degrees). If the set screws are not secure, the chain knocker could slip and damage the cable or be lost down the drain.
Operation Instructions
WARNING
Always use safety glasses and gloves in good condition while handling or using. Use latex or
rubber gloves, face shields, protective clothing, respirators or other appropriate protective equip­ment when chemicals, bacteria or other toxic or infectious substances are suspected to be present to reduce the risk of infections, burns or other serious personal injury.
Do not use with a corded drill. Operating with a corded drill increases the risk of electrical shock.
Do not allow the chain knocker/end of cable to stop turning while drill switch is depressed.
This can overstress the cable and may cause twisting, kinking or breaking of the cable assembly and may result in serious personal injury.
Practice good hygiene. Do not eat or smoke while handling or operating the tool. After han­dling or operating drain cleaning equipment,
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Page 13
use hot, soapy water to wash hands and other body parts exposed to drain contents. This
will help reduce the risk of health hazards due to exposure to toxic or infectious material.
Keep hand on the cable assembly whenever the FlexShaft Machine is running. This provides
better control of the cable and helps prevent twist­ing, kinking and breaking of the cable and reduces the risk of injury.
Position the FlexShaft Machine cable outlet within 3' (1 m) of the drain inlet or properly support exposed cable assembly when the distance exceeds 3' (1 m). Greater distances can
cause control problems leading to twisting, kinking or breaking of the cable. Twisting, kinking or break­ing cable may cause striking or crushing injuries.
One person must control both the cable as­sembly and cordless drill. Do not lock drill switch
in the ON position during operation. If the cable stops rotating, the operator must be able to re­lease the drill switch to prevent twisting, kinking and breaking of the cable and reduce the risk of injury.
Follow operating instructions to reduce the risk of injury from twisted or broken cable, cable ends whipping around, machine tipping, chemical burns, infections and other causes.
1. Make sure that machine and work area is properly set-up and that the work area is free of bystanders and other distractions.
2. Pull cable assembl and feed into drain. At least 1' (0.3 m) of cable must be in drain so that the chain knocker will not come out of the drain and whip around when the machine is started.
Directly route the cable assembly from
the machine cable outlet to the drain opening, minimizing exposed cable and changes in direction. Do not tightly bend the cable assembly – this can increase the risk of twisting or breaking.
If using a camera to view the drain clean-
ing process, the camera can be fed in at the same time. Typically the cable as­sembly and the camera push rod can be gripped and advanced/retrieved at the same time. Keep the camera at least 1.5’ ( 0.5 m) behind the chain knocker.
NOTICE
knocker to hit the camera head/push rod. It can damage it.
3. Assume a proper operating position to help maintain control of the cable assem­bly and drill (see Figure 11):
y from the machine
Do not allow the spinning chain
• Be sure you can quickl
y release the drill
switch.
• Your gloved hand m
ust be on the cable assembly to control and support as the cable assembly is fed into the drain and blockage.
• Be sure that you hav
e good balance, do not have to overreach, and cannot fall on machine, drain, etc.. This operating position will help to maintain control of the cable assembly and FlexShaft Machine.
3' (1 m) MAX.
Figure 11 – In Operating Position
4. Confirm that at least 1' (0.3 m) of cable assembly is in the drain.
5. Confirm that the drill is properly set-up, and depress and release the drill switch, noting the direction of the drill chuck. Drill rotation should match the FOR arrow on the drum (See Figure 4). Do not rotate the cable in reverse except as specifically described in these instructions. Running in reverse can damage the cable.
6. Place one hand on the cable assembly and other hand on the drill grip.
7. The FlexShaft Drain Cleaning Machine uti­lizes high rotational speed and low torque to clean drains. FlexShaft cable assem­blies are more flexible than other types of drain cleaning cables. The FlexShaft machine is best used by applying light pressure and slowly working the chain knocker into the blockage when withdraw-
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FlexShaft™ Drain Cleaning Machines
999-995-158.08_REV. C
The general operating steps for the FlexShaft Drain Cleaning Machines (see below):
1
2
3
1. Advance the chain knocker (generally not rotating) to the area of the drain that needs cleaned.
If the
2.
re is a blockage, pass the chain
knocker through the blockage.
If possible, star
3.
drain to carry cuttings and debris away as the drain is cleaned.
Figure 12 – General Operating Steps
ing the cable. It’s important to let the speed of the chain knocker clean the drain – do not force chain knockers into blockages.
8. Advancing/Retrieving the Cable Assembly – FlexShaft Lubricant
In some cases it may be beneficial to
apply RIDGID FlexShaft lubricant to the outside of the sheath when feeding the cable down the drain. This can make it easier to advance the cable assembly down the drain and allow greater clean­ing distance. If doing so, place a clean towel with lubricant on it in the palm of the gloved hand used for advancing the cable assembly, and apply lubricant as feed­ing the cable assembly (Figure 13). Add lubricant to the towel as needed during the process. RIDGID FlexShaft markings are printed on the sheath every 5' (1.5 m) to aid in determining how much cable assembly has been fed from the machine.
Only use RIDGID FlexShaft lubricant.
Other lubricants may not be appropriate for use in a drain and could contaminate the water.
When retrieving the cable assembly, it is
good practice to use a towel to wipe dirt
t a flow of water through the
4
5
6
4. Rotate the cable/chain knocker at full speed.
5.
Continue to r draw the cable assembly so that the chain knocker can break up the blockage.
6. Continue to gradually withdraw the cable assembly while rotating so that the chain knocker can clean the walls of the drain.
and debris from the cable sheath as it is pulled from the drain and fed back into the drum.
9. Rotating the Chain Knocker
Generally the chain knock
cleaning while withdrawing the cable.
Only rotat
the chain knocker is at least 1' in the drain. To rotate the cable, firmly grip the drill handle and depress the drill switch. The person controlling the cable assem­bly must also control the drill switch. Do not operate the machine with one person controlling the cable assembly and an­other person controlling the drill. Do not allow cable assembly to build up outside the drain, bow or curve. This can lead to twisting, kinking and breaking of the cable. At any time, release the drill trig­ger to stop cable rotation. When clearing blockages, operate the cable at full speed for best cleaning. Do not force the chain knocker into blockages. In some cases, using variable speed will assist with navi­gating turns. Rotating the chain knocker in FORWARD or REVERSE for a short time while advancing the cable assembly can help it negotiate the drain and blockages.
otate knocker. Gradually with-
er is rotated for
e the cable/chain knocker when
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Page 15
Figure 13 – Applying Lubricant to the Cable
10. Advance the cable assembly into the drain, generally not rotating. Grasp the sheath near where it exits the machine housing. Pull 6" to 12" (150 to 300 mm) of cable assembly out of the FlexShaft Machine so that there is a slight bow in the cable. Gloved hand must be on cable assembly to control and support. Improper cable support can allow the cable as­sembly to kink or twist and can damage the cable or injure the operator. Feed the cable assembly into the drain (Figure 12, Step 1).
11. Continue to adv bly until the resistance is encountered. Carefully work the chain knocker through the blockage. Do not force the cable
assembly – if the chain knocker can­not turn, it cannot clean the drain. Pay
attention to how far the cable has gone. Do not overrun the cable into a larger drain. This can cause the cable to knot up or cause other damage (Figure 12, Step 2).
12. If possible, start a flow of water down the drain to flush the debris out of the line and help clean the cable assembly as it is retrieved. This can be done by turning on a faucet in the system or other methods. Pay attention to the water level, as the drain could plug again (Figure 12, Step 3).
13. With the chain knocker past the b area to be cleaned, fully depress the drill switch to rotate the chain knocker. Slowly
Sheath
ance the cable assem-
lockage/
pull the cable assembly from the drain, al­lowing the rotating chain knocker to clean the drain walls and break up the blockage
(Figure 12, Steps 4 & 5). If the cable stops turning, do not continue operat­ing the drill. This may cause the cable to
twist and kink. At any time, release the drill switch to stop cable rotation.
Monitor the feedback from the feel of the
cable assembly in your hand and the sound of the drill/knocker in the drain. If the drill clutch disengages, the cable has likely stopped turning. See Drill Adjustable Clutch Setting in Set-up section. Do not place the battery drill torque adjustment in the “drill” setting. This increases the force that is felt at the drill handle, and can cause the drill to spin around. Firmly grip the drill handle to maintain control.
It may be necessary to mo
knocker out of the blockage to allow it to come back up to speed.
If the chain knocker becomes stuck, it
may be able to be freed by running the drill in reverse for a short time. Do not run in reverse for more than a few seconds to prevent cable damage. In some cases, it may be possible to pull the cable assembly and the blockage out of the drain by hand. If this is done, be careful to not damage the cable assembly. Remove the blockage from the knocker and cable and continue cleaning the drain as detailed above.
If using with a camera, do not run the
chain knocker into the camera head or push rod.
In some cases, to clean the opposite side
of the pipe it may help to run the drill in REVERSE for a short time.
14. Continue to clean the r while retrieving the cable. Once the drain has been cleaned, retrieve the cable and feed back onto the drain cleaning ma­chine. Pay close attention, as the cable may lodge in a blockage while being re­tracted (Figure 12, Step 6).
15. Watch for your sheath marking as the cable assembly is retrieved. Release the drill switch when the chain knocker nears drain opening. Do not pull the chain knocker from drain while it is rotating. The chain knocker can whip around and could cause serious injury.
16. If needed for complete cleaning, r the above procedure.
ve the chain
est of the drain
epeat
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FlexShaft™ Drain Cleaning Machines
999-995-158.08_REV. C
17. Pull any remaining cable assembly from the line by hand and push back into the drum. Prepare the machine for transport.
Draining the Drum
If needed, the drain cleaner can be turned to allow any liquid in the housing to be drained (see Figure 1 for drain hole location).
Transportation
Feed all of cable assembly into the drum and secure the chain knocker in the hook. Remove the drill from the drill shaft. Do not leave the drill attached during transport to prevent tipping and damage to the drain cleaner. See Figure 1.
Storage
WARNING
must be kept dry and indoors or well cov­ered if kept outdoors. Store the machine in a locked area that is out of reach of children and people unfamiliar with drain cleaning machines. This machine can cause serious injury in the hands of untrained users.
The Drain Cleaning Machine
Maintenance Instructions
WARNING
Drill should be removed from drain cleaner before any maintenance is per­formed.
Always wear safety glasses and other appropriate protective equipment when performing any maintenance.
Cable Assembly Replacement
1. Pull entire cable assembly from housing.
2. Remove the f ing closed (4 mm hex wrench) and open the housing (Figure 14).
Figure 14 – Drain Cleaner Housing Opened
3. Remove retention plate fasteners and re­tention plate (Figure 14).
4. Loosen gear box plate fasteners 3-4 turns but do not remove. (4 mm hex wrench).
5. Remove the detent pin from the cable coupling.
6. Remove the cable coupling from the gear box shaft and remove the cable assembly. Lift the gearboxes slightly to allow cable coupling removal.
7. Reverse process to assemble, securely attaching all fasteners. Ensure sheath is tight to the stop in the drum cable slot to minimize exposed cable (see Figure 15).
asteners holding the hous-
Gear Boxes
Retention
Detent Pin
Plate
Gear Box
Fastener
Plate
Cleaning
It is good practice to use a towel to wipe dirt and debris from the sheath as the cable as­sembly is pulled from the drain and fed back into the drum. This will help to keep the drum clean and reduce the likelihood of the cable
Sheath Tight
To Stop
assembly sticking in the drum. If needed, cable assembly can be pulled from the ma­chine and the housing opened for flushing/ cleaning.
Clean the machine as needed with hot soapy water and/or mild disinfectants. Drain the ma­chine as needed.
Cable Coupling
Figure 15 – Changing the Cable Assembly
Lubrication
The FlexShaft Drain Cleaning Machines are lubricated for life from the factory.
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Troubleshooting
SYMPTOM POSSIBLE REASON SOLUTION
Cable kinking or breaking.
FlexShaft Machine wobbles or moves while cleaning drain.
Cable assembly is being forced..
Incorrect FlexShaft Machine or chain knocker used for pipe diameter.
Drill being run in reverse.
Cable assembly exposed to acid/ corroded.
Cable/sheath worn out.
Cable assembly not properly supported.
Chain knocker not properly set up/ adjusted
Improper drill or drill settings.
Ground not level.
Do no force cable assembly. Follow op­erating instructions.
Use correct FlexShaft Machine or chain knocker for pipe size.
Use reverse only if flex shaft gets caught in pipe.
Clean cable assembly routinely.
Replace worn cable assembly.
Support cable assembly properly, see instructions.
Properly set up/adjust chain knocker, see instructions.
Choose proper drill and settings, see instructions.
Place on level stable surface.
Service and Repair
WARNING
Improper service or repair can make the machine unsafe to operate.
The “Maintenance
Instructions” will take
care of most of the service needs of this ma­chine. Any problems not addressed by this section should only be handled by a RIDGID Independent Service Center. Use only RIDGID service parts.
Optional Equipment
WARNING
To reduce the risk of serious injury, only use accessories specifically de­signed and recommended for use with the RIDGID FlexShaft Drain Cleaning Machine, such as those listed.
Catalog No. Description
64283 Knocker, 1/4" cable, 11/2"-2" pipe, single chain,
carbide tip 64288 Knocker, 1/4" cable, 2" pipe, 2 chain, carbide tip 64293 Knocker, 1/4" cable, 11/2"-2" pipe, single chain
64298 Knocker, 1/4" cable, 2" pipe, 2 chain
64308 Knocker, 5/16" cable, 2" pipe, 2 chain, carbide tip 64313 Knocker,
5
/16" cable, 3" pipe, 3 chain, carbide tip
64318 Knocker, 5/16" cable, 4" pipe, 3 chain, carbide tip
64323 Knocker, 5/16" cable, 2" pipe, 2 chain 64328 Knocker,
5
/16" cable, 3" pipe, 3 chain
64333 Knocker, 5/16" cable, 4" pipe, 3 chain
64338 FlexShaft Lubricant, 8 oz, 12 per case
64343 1/4" Assembly, cable, sheath, couplings, 50' 64348 5/16" Assembly, cable, sheath, couplings, 70' 64363 1 64368 1
1
/4" RIDGID Wallpipe Accessory
1
/2" RIDGID Wallpipe Accessory
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FlexShaft™ Drain Cleaning Machines
999-995-158.08_REV. C
Disposal
Parts of these tools contain valuable materi­als and can be recycled. There are compa­nies that specialize in recycling that may be found locally. Dispose of the components in compliance with all applicable regulations. Contact your local waste management au­thority for more information.
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EC Declaration
RIDGID
®
K9-102 & K9-204 FlexShaft Drain Cleaning
Machines
EC DECLARATION OF CONFORMITY
We declare that the machines listed above, when used in ac­cordance with the operator’s manual, meet the relevant require-ments of the Directives and Standards listed below.
Signature:
2006/42/EC
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Name: Harald Krondorfer Qualification: V.P. Engineering Date: 06/30/2019
Page 20
FULL LIFETIME WARRANTY
Against Material Defects
& Workmanship
FULL LIFETIME WARRANTY (legal warranty extended to the product lifecyle,
see warranty conditions)
Printed 12/19 999-995-158.08 EC44010/04 REV. C
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The Emerson logo and RIDGID logo are registered trademarks of Emerson Electric Co. or RIDGID, Inc. in the U.S. and other countries.
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©2019 RIDGID, Inc.
All other trademarks belong to their respective holders.
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