Ridetech 11370199 User Manual

350 S. St. Charles St. Jasper, In. 47546
Ph. 812.482.2932 Fax 812.634.6632
www.ridetech.com
Part # 11370199
88-98 C-1500 Level 1 Air Suspension System
1 11371099 Front CoolRide Kit for Stock Lower Arms 1 11370509 RQ Series Front Shock Kit w/ Mounts
Rear Components:
1 11376799 Rear AirBar 1 11370809 RQ Series Rear Shocks
Compressor System: 1 30154000 3 gallon RidePro Compressor Kit (Analog Gauges)
350 S. St. Charles St. Jasper, In. 47546
Ph. 812.482.2932 Fax 812.634.6632
www.ridetech.com
Part # 11371099
88-98 Chevy C-1500 Front CoolRide
For Use w/ Factory Lower Arms
Components:
2 90006873 8” diameter double convoluted air springs 2 90000024 Upper air spring cup bracket (Tall) 2 90000057 Lower air spring cup bracket (Short) 2 90001083 Medium bump stops w/ hardware
Hardware:
2 99435002 7/16” x 8” stud Upper cup to frame 2 99432001 7/16” USS Nylok nut Upper cup to frame 2 99433002 7/16” SAE flat washer Upper cup to frame 2 99371001 3/8 x ¾ USS bolt Air spring to lower bracket 4 99372002 3/8” USS Nylok nut Air spring mounting 6 99373003 3/8” SAE flat washer Air spring mounting 2 99373005 3/8” lock washer Air spring to lower cup
1. Apply thread sealant to the air fitting and screw it into the air spring. Assemble the upper cup bracket to the
air spring, using 3/8” Nylok nuts and flat washers. Thread the 8” stud into nut
welded to the bottom of the cup. Bolt the lower cup to the bottom of the air
spring using a 3/8” x 3/4" bolt, flat
washer and lock washer.
2. Place the assembly up into the upper coil spring pocket; the stud will go though the factory shock hole. Fasten with a 7/16” Nylok nut and flat washer.
Note: The airline must also be routed at this time.
3. Reattach the lower arm to the spindle. The lower cup is not attached to the lower arm; it will simply sit in the coil spring pocket.
88-98 Chevy C-1500 Installation Instructions
*** Must Use RideTech Front Shock Kit ***
4. Make sure the air spring does not rub on anything through full suspension travel. This will damage the air spring and is not a warrantable situation. Although it is
acceptable to allow it to touch the lower control arm when fully deflated.
5. The final step is to have the vehicle realigned. You will want to have this done at ride height. Ride height is determined by air spring height. This
spring should be approximately 4 ¾”
tall, which should occur around 85-100 psi. This will vary to driver preference and vehicle weight.
350 S. St. Charles St. Jasper, In. 47546
Ph. 812.482.2932 Fax 812.634.6632
www.ridetech.com
Part # 11370509
88-98 C-1500 Front RQ Series Shock Kit
For Use w/ CoolRide
Shock:
2 22449999 RQ Smooth Body Shock Cartridge 2 70011138 ¾” ID Shock Bushing 2 90002103 5/8” ID Inner Sleeve
Components: 4 70011140 Stem Bushings 4 70011141 Stem Washers 1 90002315 Drivers Side upper shock bracket 1 90002316 Passengers Side upper shock bracket 2 90000471 Aluminum shock spacer 2 90001619 Shock stud
Hardware:
6 99371004 3/8” x 1-1/4” USS bolt Upper shock mount to frame 6 99372002 3/8” USS Nylok nut Shock mounting 12 99373003 3/8” SAE flat washer Shock mounting 2 99372005 3/8”- 24 Nyloc Nut Upper Shock Stud
1. The large hole in the bracket will align with large hole in the frame. Using the bracket as a template, drill the remaining holes in the frame. Use 3/8” x 1 ¼” bolts, Nylok nuts and washers to secure the bracket. The inside of the frame can be accessed from the coil spring pocket to install the nuts.
Note: This bracket must be mounted BEFORE installing the air spring.
2. Drill a 5/8” hole in the rear leg of the lower control arm approximately 8 ½”
from the mounting bolt. This can be moved slightly to achieve maximum tire clearance. Check tire clearance lock
to lock.
3. Attach the shock to the upper mount as shown in the picture.
4. Push the shock stud through the lower shock eye and aluminum spacer. Then through control arm and fasten with supplied nut. This picture is shown with the optional StrongArm installed.
Installation Instructions
350 S. St. Charles St. Jasper, In. 47546
Ph. 812.482.2932 Fax 812.634.6632
www.ridetech.com
Part # 11376799
88-98 C1500 AirBar
Components:
2 90009100 Air spring
2 90001617 Shock stud 2 90000119 Mounting plate – air spring to lower arm 2 90001082 Short bump stop 1 90000190 Carrier bearing spacer 1 90000494 Panhard bar axle mount (with stud pressed in) 1 90000487 P/H bar stud (pressed into 90000494) 2 90000967 Upper bars – TW 19.75” (c-c 21.50”) 2 90001036 Lower bar – WW 32.25” 1 90000964 Panhard bar – TW 19.25” (c-c 21.00”) 3 90001584 Rod end 4 90001085 Poly bushing half 2 90001094 Inner sleeve for lower bar 8 90001942 Rubber bushings pressed into bar ends 1 90000485 Front upper bar frame bracket 1 90000486 Front upper bar frame bracket 1 90000488 C-Notch – Driver side 1 90000489 C-Notch – Passenger side 1 90000491 Upper bridge assembly 1 90000492 Lower bridge assembly 2 90000493 Upper axle bracket 1 90000490 Brake line bracket 1 99010013 Hardware kit (see following page)
350 S. St. Charles St. Jasper, In. 47546
Ph. 812.482.2932 Fax 812.634.6632
www.ridetech.com
Hardware Kit: Part # 99010013 44 ½ x 1 ½ USS bolt C-notch, Upper bridge, & upper bar mount
44 ½ USS Nyloc Nuts C-notch, Upper bridge, & upper bar mount 88 ½ SAE Flat washers C-notch, Upper bridge, & upper bar mount 8 5/8 x 6 ½ SAE Gr.8 Bolts Lower Bridge 8 5/8 SAE Gr. 8 Nyloc Nuts Lower Bridge 16 5/8 SAE Gr. 8 Flat washers Lower Bridge 7 5/8 x 2 ¾ SAE Gr. 8 Bolts Bar to bracket 7 5/8 SAE Gr.8 Thin Nyloc nuts Bar to bracket 2 3/8 x 2 ½ USS Bolts Carrier bearing bracket 2 3/8 USS Nyloc nuts Carrier bearing bracket 8 3/8 SAE Flat washers Carrier bearing bracket & Air Spring to mounts 2 ½ x 2 ½ USS bolts Lower Shock mount 2 ½ USS nyloc nuts Lower Shock mount 3 5/16 x 2 USS Bolts Panhard bar axle mount 5 5/16 SAE Flat washers Panhard bar axle mount & brake line bracket 3 5/16 Lock washers Panhard bar axle mount 1 5/16 x 1 ¼ USS Bolt Brake Line Bracket 1 5/16 USS nyloc nut Brake Line Bracket 1 ½ x 1 ½ Fender Washer Panhard bar to bracket 1 7/16 USS Nyloc nut Panhard bar to bracket 4 3/8 x 1 USS Bolts Air Spring to mounts 4 3/8 Lock washers Air Spring to mounts
Part # 11370809
88-98 C1500 AirBar Black Series Shock Kit
For Use w/Airbar
Shock:
2 22569999 RQ Smooth Body Shock Cartridge 4 70011138 3/4” ID Shock Bushing 2 90002103 5/8” ID Shock Sleeve 2 90002102 1/2” ID Shock Sleeve
5. Hold the C-notch template up to the frame. It will index off two small holes in the frame, one in front of the notch and one behind. Scribe the cutout in the frame.
6. Drill one 1/2” hole in each of the top
corners of the notch as shown. This will give a round corner instead of a sharp corner to reduce stress points and eliminate the possibility of a fracture.
7. SUPPORT THE REAR PORTION OF THE FRAME BEFORE CUTTING!
8. Cut the notch out with a sawzall or plasma cutter. Watch for the fuel tank and any wires or hoses.
9. Slide notch onto frame and align with index holes. Drill holes in frame and fasten with 1/2” x 1-1/2” bolts nylocs and washers.
10. Place bump stop through the hole in the center of the notch and fasten with supplied nyloc and washer.
Installation Instructions
1. Raise vehicle to a safe and comfortable working height supported by jack stand. Let the suspension hang freely.
2. Remove bed mount bolts, gas filler neck, and all electrical wires. Safely lift bed from frame.
3. Remove the leaf springs and shocks while supporting axle.
4. The exhaust will need to be removed from the muffler rearward. The exhaust can either be rerouted when installation is complete or a turndown may be installed.
11. Align upper bar frame bracket with the rivets in the leaf spring hanger. Drill one hole and fasten with 1/2” x 1-1/2” bolts, washers, and nylocs. Then drill remaining holes and tighten all bolts.
12. Watch for brake lines, fuel lines, and wiring harness.
13. Clamp the lower bridge to the axle
using the upper frame brackets and 5/8”
x 6 1/2” bolts supplied. It will be clocked
with the leaf spring alignment pin hole and the Allen head bolt in the upper axle bracket.
14. Attach the lower bar (the longer one) to the bridge and frame bracket. Use
5/8” x 2 3/4” bolt supplied for upper bar
and factory bolt for lower bar.
15. The upper bar will attach to the upper axle bracket and to the frame
bracket. It will use 5/8” x 2 3/4” bolts
on both ends.
16. Fasten the shock stud to the notch and then slide shock onto stud.
17. The shock will attach to the lower bridge using a 1/2” x 2 1/2” bolt and nyloc.
21. Remove 3 bolts from the axle cover and attach panhard bar mount
as shown. Use the 5/16” x 2” bolts that
are supplied.
22. Attach the brake line bracket to the axle cover as shown. Bolt brake lines to bracket.
23. Slide panhard bar on stud and secure with nut and washer. The other end of the panhard bar will attach to the upper bridge.
18. Bolt in the upper bridge between the frame rails attaching to the C notch. Use 1/2” x 1 1/2” bolts supplied.
19. Apply a tread sealant to the air fitting and tighten to snug in air spring. Place lower plate onto lower bridge
then air spring and secure with 3/8” x 1” bolt. The air spring will attach to the
upper bridge also using a 3/8” x 1” bolt.
20. The brake flex line will attach to the hard line with the tab on the upper bridge
25. The brace on the bottom side of the bed will need to be removed for C notch and axle clearance. This is best done with a cutoff wheel. Double check clearance with axle and notch when fully deflated.
24. Install carrier bearing spacer between carrier bearing housing and
cross member. Secure with 3/8” x 2
1/2” bolts.
26. Set the bed back on the frame and reassemble. After tightening bolts check axle, C-notch, and wheel clearance. Note that the axle will shift slightly from side to side through suspension travel. Also check brake lines, vent tube, and airlines for proper slack.
27. Make sure nothing can touch the air spring at any time through full suspension travel.
28. This air spring should be approximately 10.5” tall at ride height.
350 S. St. Charles St. Jasper, In. 47546
Ph. 812.482.2932 Fax 812.634.6632
www.ridetech.com
Part # 30154000
4000 Series RidePro 4 Way Compressor System
3 Gallon Tank – Analog Gauges
Components:
1 31920020 Thomas 319 Compressor 1 31194000 RidePro 4 Way analog control panel with rocker switches (Black Face) 1 31913100 3 gallon aluminum tank 1 31934001 RidePro 4 Way valve block 1 31980005 Pressure switch – 135 On / 150 Off
Wiring:
1 31900022 30 amp relay 1 90001924 Fuse holder 1 90001922 20 Amp fuse 2 31900036 Wiring harness - Control panel to valve 3 99104001 10-24 x 1” phillips screw 3 99102002 10-24 Nylok nut 3 99103001 #10 SAE flat washer 1 90001916 #10 x 5/16 ring terminal 1 90001913 12-10 butt connector 2 90001918 Female spade connector
Airline & Fittings:
2 31940002 1/4” DOT airline - 30 ft. roll - valve block to gauges 2 31940000 1/8” DOT airline - 25 ft. roll - valve block to gauges 1 31952150 1/8”npt x 1/4” tube female straight - compressor 1 31957003 2” Brass Nipple - compressor 6 31954201 1/4” npt x 1/4” tube Elbow airline fitting 7 31954000 1/4” npt x 1/4” tube Straight airline fitting 4 31952000 1/8” npt x 1/8” tube Straight fitting - manifold to gauge fitting 1 31957004 1/4” npt plug - plug unused supply port
350 S. St. Charles St. Jasper, In. 47546
Ph. 812.482.2932 Fax 812.634.6632
www.ridetech.com
ARC4000 Compressor System Instructions
These are some general guidelines to follow when installing your new RidePro air control system. Depending on the vehicle there are many different ways to plumb the system. Start out by planning a lay out of where you want everything to be mounted. Typically we try to keep the compressor, solenoids, tank, and sending units in a central location, but they can be separated to suit your needs.
Mounting the Compressor/ Pressure Switch
Remove the negative battery cable before beginning installation. All of our compressors are sealed for moisture and dust resistance so they can be mounted
anywhere on the vehicle. Although it is best to mount it in a place out of direct contact with rain and snow. It is OK to mount it underneath the vehicle but keep it inside the frame rails away from water and debris thrown off the tire.
This is a dry compressor; therefore it is maintenance free and can be mounted in any
position.
It is best if mounted to something solid to reduce vibration and noise. If mounting it to
sheet metal or the bed of a truck, use sound deadening material between the compressor and the mounting surface.
Use the rubber grommets supplied on the feet of the compressor to reduce vibration. A template is supplied to aid in drilling the holes. Check template with compressor before
drilling the holes.
Apply thread sealant to the pressure switch and compressor T and screw into the tank. One spade of the pressure switch will connect to power the other to the red wire on the
compressor.
Mounting the Air Tank
The air tank can be mounted anywhere on the vehicle in any position. A template is supplied to aid in drilling the holes. Check the template with the tank before
drilling the holes.
If your air system is used frequently you may want to remove the tank once a season to
drain any excessive accumulation of water.
Mounting the RidePro Air Valves
The valves, like the compressor, are sealed and can be mounted in the same locations.
Although if the vehicle will be exposed to freezing temperatures it is a good idea to mount them in the engine bay if possible to reduce the possibility of freezing.
They can be mounted in any position. Mount the valves higher than the tank to avoid moisture build up. This could cause the air
pressure sensors to give a faulty reading.
Attach the ground strap to a good, clean ground (preferably the frame). The exhaust port will be left open. The valve is held closed with the pressure in the tank. If tank pressure drops below air
spring pressure they will equalize deflating all 4 air springs.
Wiring Harness
The red wire on the harness will connect to 12 v. The gray wire will then supply the gauge light 12v. Or the gauge light can be powered with
illumination.
Routing the Airline and Fittings
Make all airline cuts with a razor or tubing cutter. It must be clean and straight or it will not
seal.
All fittings are DOT approved push-to-connect style. They are very simple to use and are
reusable. Firmly push the airline into the fitting to attach. To release the airline pull the collar on the fitting back towards the fitting and pull the airline out.
Use thread sealant on all fittings. Do not over tighten the fittings. This could result in breaking the fitting or damaging the air
spring.
All of our airlines are DOT approved so they are very strong. But keep them away from
any sharp edges. Also when passing through a hole in the frame use a grommet.
Keep away from intense heat including mufflers and exhaust manifolds. Use zip ties or other fasteners to secure the airline.
ARC4000
Wiring at control panel:
Gray connects to gauge light
Red connects to “key on” power at fuse box
Relay Wiring Diagram
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