Ricoh sr85 Installation Manual sr85c

Installation Manual
SR85 COVER FEEDER

x17017

October 2001

Introduction

This install manual covers the installation of the SR85 Cover Feeder on to the Booklet
maker SR 85.

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one of the following numbers:

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Installation manual SR85 COVER FEEDER

Table of contents

1. Installing the Cover Feeder

1.1 Unpacking

1.2 Cleaning the Fold rollers

1.3 Remove the Red cable ties

1.4 Routing the Power Supply Harness, PSH

1.5 Attaching the Cover Feeder to the Top cover

1.6 Check the installation

Page

1-1
1-2
1-4
1-4
1-9
1-15

Installation manual SR85 COVER FEEDER

1. Installing the Cover Feeder

1.1 Unpacking

1. Remove all parts from the Box.

Box containing. 1. Cover Feeder

2. Bin extension plate

3. Feed roller assembly

4. Gas spring

5. Front Installation Bracket

6. Rear Installation Bracket

7. Power Supply Harness, PSH
Tie wraps
Cable holders for the PSH

8. Communication cable

9. Cleaning plate and folder springs (4x)

1. Cover Feeder

4. Gas spring 5. Front Installation Bracket

2. Bin extension plate 3. Feed roller assembly

6. Rear Installation Bracket

7. Power Supply Harness

Installation manual SR85 COVER FEEDER 1-1

8.Communication cable

9.Cleaning plate

1.2 Cleaning the Fold rollers

1. To avoid smearing and marks on the covers it is necessary to clean the fold
rollers.

2. Set up the Booklet maker for A3 / 11x17”.

3. Switch off the Main power switch on the Booklet Maker.

4. Remove the two stapler heads from the Booklet Maker, according to REP 3.1 in
the SR85 Service manual.

5. Remove the front and rear cover on the Booklet Maker, according to REP 1.1 in
the SR85 Service manual.

6. Remove the two folder springs on the Front side according to figure 1.

Step 6.

Figure 1

7. Install two new springs from the Cover feeder box, item 9 on the front side.

8. Remove the two folder springs on the rear side same location as the front side.

9. Install two new springs from the Cover feeder box, item 9 on the rear side.

10. Remove the folder bracket by removing four 7mm screws according to figure 2.

Step 10.
Two screws.

Step 10.
Two screws.

Installation manual SR85 COVER FEEDER

Figure 2

1-2

11. Take the Cleaning plate, item 9 from the Cover feeder box.

12. Put the Cleaning plate behind and under the SR85 frame, and between the two
Fold rollers according to figure 3.

Figure 3

13. Attach the two springs on the white bracket according to figure 3.

14. Start the dead cycle program on the Booklet Maker by holding in the Program
select button and switching on the Main power switch, according to figure 4.

Program select
button

Figure 4

15. Close the Top cover.

16. Let the Booklet Maker run for approximately 2 minutes.

17. Turn off the Main power switch.

18. Remove the cleaning plate from the Booklet maker.

19. Install the folder bracket.

20. Install the two stapler heads.

21. Install the front cover on the Booklet Maker.

22. Turn on the Booklet Maker and hand feed 10 sets through the machine to be
sure that the fold rollers are clean.

Installation manual SR85 COVER FEEDER

1-3

1.3 Remove the red cable ties

1. Cut the three red cable ties and remove the cardboard between the Upper paper
path and the frame. Figure 1 and Figure 2.

Cable tie

Cable tie

Figure 1

Cardboard
pice

Cable tie

Figure 2

1.4 Routing the Power Supply Harness, PSH

1. Undock the Booklet maker.

2. Remove the power cord and the communication cable from the Booklet maker.

3. Remove the Infeed cover on the Booklet maker, according to REP 1.4 in the SR85
Service manual.

4. Open the Top cover.

5. Route the Power Supply Harness, PSH, make sure that the connector is on the
infeed side of the Booklet maker. Route it, between the inside of the Top cover
and the reinforcement by the right hinge, according to figure 1.

Installation manual SR85 COVER FEEDER

1-4

Step 8.

Secure the PSH
with a cable tie.

Step 5.

Route the Power Supply Harness, PSH, make sure
that the connector is on the infeed side of the
Booklet maker. Route it, between the inside of the
Top cover and the reinforcement by the right hinge.

Step 6.

Continue routing
the PSH in to the
hole in the frame.

NOTE:
Approximately
13cm / 5” of the

Step 7.

Secure the PSH with
the cable holder.

shielded cable.

Figure 1, Top view

6. Continue routing the PSH in to the hole in the frame, according to figure 1.

NOTE: Make sure that you route the PSH so that you have approximately 13cm / 5” of the
shielded cable at the infeed side of the machine, according to figure 1.

7. Secure the PSH with a cable holder, according to figure 1.

8. Also secure the PSH with a cable tie, according to figure 1.

Installation manual SR85 COVER FEEDER

1-5

Step 9.

Loosen the
screw, and fasten
the ground cable.

Step 10.

Route the PSH
down by the
existing Harness.

Step 17.

Route the Orange and Purple
cable into the Cutout in the
rear frame of the machine.

Step 11.

Secure the
PSH with two
cable ties.

Step 16.

Secure the cable to
the existing harness,
with a cable tie.

Step 14.

Connect the red
cable to the Power
connector.

Step 15.

Connect the black
cable to the
Ground connector.

Figure 2, Rear view

9. Loosen the screw, and fasten the ground cable, according to figure 2.

10. Route the PSH down by the existing Harness, according to figure 2.

11. Secure the PSH with two cable ties, according to figure 2.

12. Split the PSH. So that you have one end with the red and black cable. And one
end with the Orange and Purple cable.

13. Route the Red and Black cable to the right of the machine, seen from the rear
side.

14. Connect the red cable to the Power connector, according to figure 2.

15. Connect the black cable to the Ground connector, according to figure 2.

16. Secure the cable to the existing harness with a cable tie, according to figure 2.

17. Route the Orange and Purple cable into the Cutout in the rear frame of the machine,
according to figure 2.

Installation manual SR85 COVER FEEDER

1-6

Step 20.

Loosen screw no. 9 and insert the
Orange wire, secure the two wires
by tightening the screw no.9

Step 18.

Route the Orange
and Purple cable
along with the
existing Harness.

Step 19.

Secure the
orange and
Purple cable with
two cable ties.

Step 22.

Loosen screw no. 10 and insert the
Purple wire, secure the two wires by
tightening the screw no.10

Figure 3, view of machine
behind the Infeed cover

18. Route the Orange and Purple cable along with the existing Harness, according to
figure 3.

19. Secure the Orange and Purple cable with two cable ties, according to figure 3.

NOTE: Make sure that you loosen the screws towards the center of the transformer.

20. Loosen screw no. 9 on the terminal block and leave the White wire, according to
figure 3.

21. Insert the Orange wire from the PSH and the existing White wire to no. 9 on the
terminal block. Fasten the screw, according to figure 3.

22. Loosen screw no. 10 on the terminal block and leave the Blue wire, according to
figure 3.

Installation manual SR85 COVER FEEDER

1-7

23. Insert the Purple wire from the PSH and the existing Blue wire to no. 10 on the
terminal block. Fasten the screw, according to figure 3.

24. Reinstall the Infeed cover according to REP 1.4 in the SR85 Service Manual.

25. Reinstall the Rear cover according to REP 1.1 in the SR85 Service Manual.

Installation manual SR85 COVER FEEDER

1-8

1.5 Attaching the Cover Feeder to the Top cover

NOTE: Make sure you notice the orientation of the original Gas spring. To be able to install
the new Gas spring.

1. Remove the Gas spring from the Booklet maker by removing two 8mm nuts.

NOTE: Before installing the new Gas spring, be sure to only mount the lower end to the black
bracket.

2. Install the new and shorter Gas spring from the installation kit, to the black bracket
in the machine, according to Figure 1.

Step 2.

Only mount the lower
end to the black
bracket in the machine.

Figure 1, Gas spring

3. Remove the Front cover on the Cover Feeder by removing a 7mm screw.

NOTE: The DFD calibration strip is located in the front cover. Do not throw this away.

4. Remove the Rear cover on the Cover Feeder by removing a 7mm screw.

5. Make sure that the Top cover is open. Take the Rear Installation Bracket, item 6
page 1.1, and slide it between the Top cover and the Rear frame of the Booklet
maker. Slide it from right to the left, according to figure 2.

Installation manual SR85 COVER FEEDER

Figure 2, Top view

1-9

6. Take the Front Installation Bracket, item 5 page 1.1. Install it on the front side of
the Top cover. Slide the Bracket upwards so the fold catches the edge of the
Top cover, according to figure 3.

Figure 3

NOTE: Make sure you routed the PSH correctly, so it will not interfere when you are closing
the Top cover.

7. While you are holding the Front Installation Bracket in position, close the Top
cover.

Installation manual SR85 COVER FEEDER

1-10

NOTE: Make sure you routed the PSH correctly, so it won’t be in the way when you are
installing the Cover Feeder on top of the Top cover.

8. Put the cover Feeder on the top cover. Make sure that the lower paper path on
the Cover Feeder goes down in the manual feed gap, check that all four rubber
pads have contact with the Top cover of the Booklet maker.

9. Lift the Cover Feeder on the front side, and install the Front Installation
Bracket in the Cutout on the Cover Feeder frame, according to figure 4.

Figure 4, view of lifting the
Cover Feeder and installing
the Front Installation Bracket.

Figure 5, view of the
installation of the Front
Installation Bracket.

10. Loosen the nut on the front Installation Bracket, so you can secure the Cover
Feeder, according to figure 5.

11. Finger tighten the screw.

12. Lift the Cover Feeder on the rear side, and install the Rear Installation
Bracket in the Cutout on the Cover Feeder frame.

13. Loosen the nut on the rear Installation Bracket, so you can secure the Cover
Feeder.

14. Finger tighten the screw.

Installation manual SR85 COVER FEEDER

1-11

15. Push the Cover Feeder to the left so that the front installation bracket is against
the Top cover, according to figure6.

Step 15.

Push the Cover Feeder,
so it touches this “stop”.

Figure 6

16. Adjust the Cover Feeder, so that there is an equal gap between the Jam
clearance baffle and the two brackets on the infeeder assembly. Figure 7.

Equal gap on both sides

Equal gap on both sides

Seen from front side. Seen from rear side.

Installation manual SR85 COVER FEEDER

Figure 7, Infeed view

1-12

17. Tighten the screws one and a half revolution.

18. Install the upper end of the Gas spring to the upper hole on the Top cover,
according to figure 8

Gas spring installed
in the upper hole

19. Connect the PSH and the ground wire to the rear of the Cover Feeder. Secure
the PSH with a cable holder on the rear side of the Booklet maker Top cover.

20. Install the Feed roller assembly. Figure 9.

21. Connect the two paper bin springs, according to figure 9.

Feed roller
assembly

Paper Bin
spring

Paper Bin
spring

Installation manual SR85 COVER FEEDER

Figure 9, view of Feed roller assembly

1-13

22. Reinstall the Front and Rear cover on the Cover Feeder.

23. Connect the Bin extension plate assembly to the Cover Feeder. Connect the
connector and the ground wire, according to figure 10.

NOTE: Make sure you connect the Communication cable from the Copier Finisher to the
Cover Feeder, NOT the Booklet maker.

24. Connect the Communication cable from the Copier Finisher to the Cover
feeder, according to figure 10.

25. Connect the Communication cable that was included in the Installation kit
between the Cover Feeder and the Booklet maker, according to figure 10.

26. Connect the Power cord to the Booklet maker.

27. Dock and latch the Booklet maker with the Copier.

Communication
cable between the
Cover Feeder and
the Booklet maker.

Communication
cable between the
Copier finisher and
the Cover Feeder.

Installation manual SR85 COVER FEEDER

Step 23.Step 25. Step 24.

Connector between
the Bin extension
plate assembly and
the Cover Feeder.

Figure 10, view of Feed roller assembly

1-14

1.6 Check the installation

1. Switch on the main power switch on the Booklet maker.

2. Make sure that the sets are well fanned to avoid misfeeds or double-feeds.

3. Align the sheets well to achieve a reliable collating operation and good finishing
result.

4. Make sure that the ink has dried out well, to avoid smearing.

5. Load the covers into the paper bin.

6. Move the adjustable side guide up against the sheets until there is no
clearance.

7. Move the adjustable Air nozzle, so that the green stripe on the Air nozzle bracket
is up against the paper stock.

8. Set the Online/Offline button to Online position.

9. The Cover Feeder will prefeed the first cover to be ready for the set from the
copier.

10. Send a set from the copier, and the Cover Feeder will automaticly feed covers
to the sets.

11. The Cover Feeder will automaticly stop sending covers when the copier is not
sending any sets. To stop the fan on the Bin extension plate, press the Online/
Offline button.

Installation manual SR85 COVER FEEDER

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