This install manual covers the installation of the SR85 Cover Feeder on to the Booklet
maker SR 85.
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Installation manual SR85 COVER FEEDER
Table of contents
1. Installing the Cover Feeder
1.1 Unpacking
1.2 Cleaning the Fold rollers
1.3 Remove the Red cable ties
1.4 Routing the Power Supply Harness, PSH
1.5 Attaching the Cover Feeder to the Top cover
1.6 Check the installation
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Installation manual SR85 COVER FEEDER
1. Installing the Cover Feeder
1.1 Unpacking
1.Remove all parts from the Box.
Box containing.1.Cover Feeder
2.Bin extension plate
3.Feed roller assembly
4.Gas spring
5.Front Installation Bracket
6.Rear Installation Bracket
7.Power Supply Harness, PSH
Tie wraps
Cable holders for the PSH
8.Communication cable
9.Cleaning plate and folder springs (4x)
1. Cover Feeder
4. Gas spring5. Front Installation Bracket
2. Bin extension plate3. Feed roller assembly
6. Rear Installation Bracket
7. Power Supply Harness
Installation manual SR85 COVER FEEDER1-1
8.Communication cable
9.Cleaning plate
1.2 Cleaning the Fold rollers
1.To avoid smearing and marks on the covers it is necessary to clean the fold
rollers.
2.Set up the Booklet maker for A3 / 11x17”.
3.Switch off the Main power switch on the Booklet Maker.
4.Remove the two stapler heads from the Booklet Maker, according to REP 3.1 in
the SR85 Service manual.
5.Remove the front and rear cover on the Booklet Maker, according to REP 1.1 in
the SR85 Service manual.
6.Remove the two folder springs on the Front side according to figure 1.
Step 6.
Figure 1
7.Install two new springs from the Cover feeder box, item 9 on the front side.
8.Remove the two folder springs on the rear side same location as the front side.
9.Install two new springs from the Cover feeder box, item 9 on the rear side.
10.Remove the folder bracket by removing four 7mm screws according to figure 2.
Step 10.
Two screws.
Step 10.
Two screws.
Installation manual SR85 COVER FEEDER
Figure 2
1-2
11.Take the Cleaning plate, item 9 from the Cover feeder box.
12.Put the Cleaning plate behind and under the SR85 frame, and between the two
Fold rollers according to figure 3.
Figure 3
13.Attach the two springs on the white bracket according to figure 3.
14.Start the dead cycle program on the Booklet Maker by holding in the Program
select button and switching on the Main power switch, according to figure 4.
Program select
button
Figure 4
15.Close the Top cover.
16.Let the Booklet Maker run for approximately 2 minutes.
17.Turn off the Main power switch.
18.Remove the cleaning plate from the Booklet maker.
19.Install the folder bracket.
20.Install the two stapler heads.
21.Install the front cover on the Booklet Maker.
22.Turn on the Booklet Maker and hand feed 10 sets through the machine to be
sure that the fold rollers are clean.
Installation manual SR85 COVER FEEDER
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