2-staple: 1 position
Staple Replenishment:Cartridge (5,000 staples)
Power Source:24 Vdc (from copier)
Power Consumption:120 W
Weight:60 kg
Size (W x D x H):800 mm x 730 mm x 980 mm
B302-2
22 October 1999MECHANICAL COMPONENT LAYOUT
1.2 MECHANICAL COMPONENT LAYOUT
20
21
19
18
17
16
15
125
3
4
6
7
8
9
10
11
12
1. Upper Tray
2. Middle Transport Rollers
3. Upper Tray Exit Roller
4. Upper Transport Rollers
5. Tray Junction Gate
6. Stapler Junction Gate
7. Entrance Rollers
8. Punch Unit
9. Pre-stack Junction Gate
10. Punch W aste Hopper
11. Pre-stack Tray
13
14
B302V500.WMF
12. Stack Plate
13. Staple W aste Hopper
14. Stapler
15. Alignment Brush Roller
16. Positioning Roller
17. Stack Feed-out Belt
18. Shift Tray Drive Belt
19. Lower Transport Rollers
20. Shift Tray
21. Shift Tray Exit Roller
Options
B302-3
ELECTRICAL COMPONENT DESCRIPTION22 October 1999
1.3 ELECTRICAL COMPONENT DESCRIPTION
SymbolNameFunction
Motors
M1
M2
M3JoggerMoves the jogger fence.
M4Stack PlateDrives the stack plate.
M5StaplerMoves the staple unit from side to side.
M6Stapler RotationRotates the stapler 45 degrees.
M7Staple HammerDrives the staple hammer.
M8Stack Feed-outDrives the stack feed-out belt.
M9Exit GuideOpens and closes the upper exit guide.
M10Shift Tray ExitDrives the exit roller for the shift tray.
M11ShiftMoves the shift tray from side to side.
M12Shift Tray LiftMoves the shift tray up or down.
M13PunchDrives the punch shaft and roller.
Upper TransportDrives the entrance rollers, the middle and upper
transport rollers, and upper tray exit roller.
Lower Transport
Drives the lower transport rollers, the alignment brush
roller, and the positioning roller.
Sensors
S1
S2
S3
S4Jogger Fence HPDetects the home position of the jogger fence.
S5Stapler Tray PaperDetects the copy paper in the stapler tray.
S6Stack Plate HPDetects the home position of the stack plate.
S7
S8
S9Staple Hammer HPDetects the home position of the staple hammer.
S10Cartridge SetDetects the staple cartridge in the stapler.
S11Staple EndDetects the staples in the cartridge.
S12
S13
S14Exit Guide OpenDetects whether the guide plate is opened or not.
S15Shift Tray ExitChecks for misfeeds at the shift tray.
S16
S17
S18Upper Tray ExitChecks for misfeeds at the upper tray.
EntranceDetects the copy paper entering the finisher and
checks for misfeeds.
Pre-stack Tray
Paper
Stapler Tray
Entrance
Stapler HPDetects the home position of the staple unit for sideStapler Rotation HPDetects the home position of the stapler unit for 45-
Staple Waste
Hopper
Stack Feed-out BeltHPDetects the home position of the stack feed-out belt.
Stack Height 1Detects when the top of the copy paper stack in the
Stack Height 2Detects when the top of the copy paper stack in the
Determines when to turn off the pre-stack paper
stopper solenoid.
Detects the copy paper entering the stapler tray and
checks for misfeeds.
to-side movement.
degree rotation.
Detects when the staple waste hopper is full.
shift tray is at the correct position.
shift tray has become too high.
B302-4
22 October 1999ELECTRICAL COMPONENT DESCRIPTION
SymbolNameFunction
S19
S20
S21
S22
S23
S24
Upper Tray Paper
Limit
Shift Tray Half-turnDetects the return position for side-to-side movement
Shift Tray Lower
Limit 1
Shift Tray Lower
Limit 2
Punch Waste
Hopper
Punch HPDetects the home position of the punch shaft and
Detects when the paper stack height in the upper tray
is at its upper limit.
of the shift tray.
Detects when the shift tray is nearly at its lower limit.
Detects when the shift tray is at its lower limit.
Detects when the punch waste hopper is full and
detects when the punch tray is set.
roller.
S25Stapler ReturnDetects the on timing of the stapler return solenoid.
Switches
SW1Front Door SafetyCuts the dc power when the front door is opened.
SW2
Shift Tray Upper
Limit
Cuts the power to the shift tray lift motor when the
shift tray position is at its upper limit.
Solenoids
SOL1
Stapler Junction
Gate
Drives the stapler junction gate.
SOL2Tray Junction GateDrives the tray junction gate.
SOL3
SOL4
Pre-stack Junction
Gate
Pre-stack Paper
Stopper
Drives the pre-stack junction gate.
Drives the pre-stack paper stopper.
SOL5Positioning RollerMoves the positioning roller against the stapling tray.
SOL6
Stapler Return
Returns the stapler to its guide from the user
operation position.
PCBs
PCB1
PCB2
Main
PunchPasses signals between the punch unit and the
Controls the finisher and communicates with the
copier.
finisher main board.
B302-5
Options
DRIVE LAYOUT22 October 1999
1.4 DRIVE LAYOUT
12345
19
18
17
16
15
14
6
13
12
11
10
B302V503.WMF
1. Upper Transport Roller 2
2. Upper Tray Exit Roller
3. Lower Transport Roller 2
4. Shift Tray Lift Motor
5. Shift Tray Exit Motor
6. Shift Tray Exit Roller
7. Shift Tray
8. Shift Motor
9. Staple Tray Exit Roller
10. Positioning Roller
11. Lower Transport Roller 3
12. Lower Transport Motor
13. Lower Transport Rollers 2
98
7
20
21
22
23
26
24
25
B302V504.WMF
14. Lower Transport Roller 1
15. Transport Roller 1
16. Entrance Roller 2
17. Entrance Roller 1
18. Upper Transport Roller 1
19. Upper Transport Motor
20. Stack Feed-out Motor
21. Jogger Motor
22. Jogger Fence
23. Stack Plate Motor
24. Stapler Motor
25. Stack Feed-out Belt
26. Stapler Rotation Motor
B302-6
22 October 1999TRAY AND STAPLER JUNCTION GATE
2. DETAILED DESCRIPTIONS
2.1 TRAY AND STAPLER JUNCTION GATE
- Upper Tray Mode -
[D]
[A]
[C]
[B]
- Sort/Stack Mode -- Staple Mode -
[A]
[C]
B302D505.WMF
[B]
[D]
B302D506.WMF
[A]
[C]
B302D507.WMF
[D]
[B]
Depending on the finishing mode, the copies are directed up, straight through, or
down by the combination of the tray junction gate [A] and stapler junction gate [B].
These gates are controlled by the tray junction gate solenoid [C] and stapler
junction gate solenoid [D].
Upper Tray Mode
The stapler tray junction gate solenoid remains off and the tray junction gate
solenoid turns on. The copies go up to the upper tray.
Sort/Stack Mode
The tray junction gate solenoid and the stapler junction gate solenoid remain off.
The copies are sent to the shift tray directly.
Staple Mode
The stapler junction gate solenoid turns on. The copies go downwards to the
jogger unit.
B302-7
Options
PAPER PRE-STACKING22 October 1999
2.2 PAPER PRE-STACKING
[A]
[B]
[E]
[F]
[C]
[D]
B302D000.WMF
This mechanism improves productivity in staple mode. It is only used when copying
on A4, LT, or B5 (all sideways).
During stapling, the copier has to wait. This mechanism reduces the wait by
holding the first two sheets of a job while the previous job is still being stapled. It
only works during the second and subsequent sets of a multi-set copy job.
The pre-stack junction gate solenoid [A] turns on about 230 ms after the 1st sheet
of paper turns on the entrance sensor, and this directs the sheet to the pre-stack
tray [B]. (This sheet cannot be fed to the stapler yet, because the first set is still
being stapled.) The pre-stack paper stopper solenoid [C] turns on about 680 ms
after the 1st sheet turns on the entrance sensor. The pre-stack paper stopper [D]
then stops the paper.
The pre-stack junction gate solenoid turns off 450 ms after the trailing edge of the
1st sheet passes through the entrance sensor, and the 2nd sheet is sent to the
paper guide [E]. The pre-stack paper stopper is released about 50 ms after the 2nd
sheet turns on the pre-stack stopper sensor [F], and the two sheets of copy paper
are sent to the stapler tray. All sheets after the 2nd sheet go to the stapler tray via
the paper guide [E].
B302-8
22 October 1999JOGGER UNIT PAPER POSITIONING
2.3 JOGGER UNIT PAPER POSITIONING
[C]
[A]
[G]
[F]
[E]
[B]
[D]
[I]
[H]
[J]
B302D508.WMF
In staple mode, each sheet of copy paper is vertically and horizontally aligned
when it arrives in the jogger unit.
Vertical Paper Alignment
Approximately 60 ms after the trailing ed ge of the copy passes the staple tray
entrance sensor [A], the positioning roller solenoid [B] is energized to push the
positioning roller [C] into contact with the paper. The positioning roller and
alignment brush roller [D] rotate to push the paper back and align the trailing edge
of the paper against the stack stopper [E].
Horizontal Paper Alignment
When the prin t key is pressed, the jogger motor [F] turns on and the jogger fences
[G] move to the waiting position, which is approximately 7 mm wider on both sides
than the selected paper.
When the tr ailing edge of the paper passes the staple unit entra nce sensor, the
jogger motor turns on for approximately 32 ms (4.7 mm) to move the jogger fences
approximately 5 mm towards the paper. After a short time, the jogger motor turns
on again approximately 18 ms (3.0 mm) for the horizontal paper alignment then
goes back to the waiting position.
Paper Stack Correction
After the paper is aligned in the stapler tray, the stack plate motor turns [H] on for
short time to correct the paper stack and the stack plate [I] push the paper against
the staple tray.
When the next copy pape r turns on the s tapler tray entrance sensor, the stack
plate motor turns on gain to return to its home position. The home position is
detected by stack plate HP sensor [J].
B302-9
Options
STAPLER UNIT MOVEMENT22 October 1999
2.4 STAPLER UNIT MOVEMENT
[A]
[B]
[C]
B302D513.WMF
Side-to-Side
The stapler motor [A] moves the stapler [B] from side to side. After the start key is
pressed, the stapler moves from its home position to the stapling position.
If two-staple-position mode is selected, the stapler moves to the front stapling
position first, then moves to the rear stapling position. However, for the next copy
set, it staples in the reverse order (at the rear side first then at the front side).
After the job is completed, the stapler moves back to its home position. This is
detected by the stapler HP sensor [C].
B302-10
22 October 1999STAPLER UNIT MOVEMENT
[A]
[B]
[F]
B302D514.WMF
[D]
[E]
B302D523.WMF
[C]
B302D515.WMF
Rotation (1)
In the oblique staple position mode, the stapler rotation motor [A] rotates the
stapler units [B] 45° to counterclockwise after it moves to the stapling position.
Rotation (2)
When the s taple end cond ition arises, the stapler motor moves the stapler to the
front and the stapler rotation motor rotates the stapler unit to clockwise to remove
the staple cartridge [C]. This allows the user to add new staples.
Once the staples have been installed, and the front door closed, the stapler unit
returns to its home position. As the stapler unit is returning to the home position,
the stapler return sensor [D] is activated, the return solenoid [E] turns on and it
assists the guide roller [F] to return to its guide (this guide directs the stapler during
rotation).
B302-11
Options
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