Ricoh rc210 Service Manual

RC-210 SERVICE MANUAL
(Machine Code: G549)

TABLE OF CONTENTS

1. OVERALL MACHINE INFORMATION........................................ 1-1
1.1 BASIC SPECIFICATIONS..........................................................................1-1
1.2 OTHER SPECIFICATIONS........................................................................1-2
1.3 PAPER SIZE..............................................................................................1-2
2.1 FUNCTIONAL OVERVIEW ........................................................................2-1
2.1.1 SYSTEM LAYOUT ............................................................................2-1
2.1.2 CONTROLLER BOARD LAYOUT.....................................................2-1
2.1.3 DEVICE FUNCTIONS.......................................................................2-2
2.2 PRINT DATA PROCESSING.....................................................................2-3
2.2.1 IMAGE DATA PROCESSING FLOW................................................2-3
2.2.2 UCR (IPD-C)......................................................................................2-4
2.2.3 PURE BLACK FUNCTION (R-PS2) ..................................................2-4
2.2.4 R-PS2 COLOR MANAGEMENT SYSTEM........................................2-4
3. INSTALLATION PROCEDURE................................................... 3-1
3.1 MINIMUM SPACE REQUIREMENTS ........................................................3-1
3.2 CONTROLLER INSTALATION...................................................................3-2
3.2.1 ACCESSORY CHECK ......................................................................3-2
3.2.2 INSTALLATION PROCEDURE.........................................................3-3
1.1.3 INITIAL SETTING..............................................................................3-4
4. SERVICE TABLES...................................................................... 4-1
4.1 SERVICE PROGRAM (SP) MODES..........................................................4-1
4.1.1 HOW TO ENTER SP MODE.............................................................4-1
4.1.2 SP MODE FUNCTIONS....................................................................4-1
4.1.3 SP MODE TABLE..............................................................................4-3
1.2 POWER-UP SELD-DAIGNOSTICS............................................................4-6
1.3 DETAILED SELF-DIAGNOSTICS..............................................................4-7
5. REPLACEMENT AND ADJUSTMENT ....................................... 5-1
5.1 GAMMA CORRECTION.............................................................................5-1
5.2 SOFTWARE UPGRADE PROCEDURE.....................................................5-1
6. TROUBLESHOOTING................................................................ 6-1
6.1 ERROR MESSAGE....................................................................................6-1
6.1.1 OVERVIEW.......................................................................................6-1
6.1.2 DETAILED MESSAGES....................................................................6-2
7. NETWORK INTERFACE BOARD (C4000 FERRET).................. 7-1
7.1 OVERVIEW................................................................................................7-1
7.1.1 SPECIFICATIONS.............................................................................7-1
7.1.2 BLOCK DIAGRAM.............................................................................7-1
i
7.2 COMPONENT LAYOUT.............................................................................7-2
7.2.1 NETWORK INTERFACE BOARD DIAGRAM ...................................7-2
7.2.2 DEVICES...........................................................................................7-2
7.3 BASIC OPERATIONS ................................................................................7-3
7.3.1 OVERVIEW.......................................................................................7-3
7.3.2 SWITCH FUNCTION.........................................................................7-4
ii
14 September 2000 BASIC SPECIFICATIONS

1. OVERALL MACHINE INFORMATION

1.1 BASIC SPECIFICATIONS

RC-200 RC-210
Page Description Language:
Printer Driver:
Resolution: 600 x 600 dpi 600 x 600 dpi
Color Mode: Color (2C or less/3C or more), B&W Gradation Mode: 2/4/16 gradation levels (1/2/4 bits/pixel) Default setting: 4
Toner Saving: On/Off (printer driver setting) Default Setting : Disabled Color Correction: On/Off (printer driver setting) Default setting: Enabled
IPDL-C (Intelligent Page Description Language for Color) RPS2 (RICOH-SCRIPT2)
IPDL-C: Windows 95/98/NT
4.0
RPS2: Windows 95/98//NT
4.0, Macintosh (PPD for LaserWriter 8)
gradation levels
IPDL-C: Windows 95/98/2000 NT 4.0
RPS2: Windows 95/98/2000/NT 4.0, Macintosh (PPD for LaserWriter 8)
Enhanced 4800 x 600 dpi with smoothing
Overall
Information
Paper Size: See next page Print Speed:
Interface:
Fonts: Ricoh-Script 2: 39 Roman fonts CPU: R4310 176MHz R5261 200MHz RAM: 96MB (Standard and
ROM: 2MB Flash ROM Scanner Function: Not supported Option: None
Color: 4 ppm (A4 sideways)
B&W: 14 ppm (A258 model)
18 ppm (A259/A260 models)
Parallel port (IEEE1284B: Compatible / Nibble / ECP supported)
100 BASE-TX, 10 BASE-T
maximum)
Color: 6 ppm (A4 sideways)
B&W: 25 ppm (B018 model)
31 ppm (B017 model)
64MB (Standard)
- with optional memory ­128MB (additional 64MB) 192MB (additional 128MB)
Controller Interface Type H
Memory Unit Type B (64 MB)
Memory Unit Type B (128
MB)
1-1
OTHER SPECIFICATIONS 14 September 2000

1.2 OTHER SPECIFICATIONS

RC-200 RC-210 LAN Interface: 100 BASE-TX, 10 BASE-T Frame Type: Ethernet II, IEEE802.2, IEEE802.3, SNAP Network Protocol: TCP/IP, IPX/SPX, NetBEUI, AppleTalk (with RPS2) SNAP: MIB-II, Printer MIB, Host Resource MIB, Ricoh Private MIB

1.3 PAPER SIZE

The same as the base model (RC-200).
1-2
14 September 2000 FUNCTIONAL OVERVIEW

2. DETAILED DESCRIPTIONS

2.1 FUNCTIONAL OVERVIEW

2.1.1 SYSTEM LAYOUT

Controller
Bord
CN4
Option I/F
CN1 & 2
DIMM SLOT (x2)
DIMM
CN3
IC CARD I/F
IC Card
Control Panel
Engine
ENGINE I/F
G549D501.WMF
Host
Host
CN7
IEEE1284 I/F
Network
Board
(Standard)
CN5 CN6
ROM SLOT
RPS
Detailed
Descriptions

2.1.2 CONTROLLER BOARD LAYOUT

DIP Switch
1234
O N
DIP SW (SW1)
OPTION BUS I/F (CN 4)
ROM SLOT (CN5)
FONT
ROM
5678
IC CARD I/F (CN 6)
FLASH
ROM
O
FF
NVROM
DIMM SLOT (CN2)
DIMM SLOT (CN1)
ASIC
EAGLE2
ENGINE I/F (CN3)
CENTRO I/F (CN 7)
CPU
RM5261
2-1
Copier Engine
G549D502.WMF
FUNCTIONAL OVERVIEW 14 September 2000

2.1.3 DEVICE FUNCTIONS

Device Function
CPU VR5261- 200 ( 200MHz) ASIC EAGLE 2 This ASIC controls the following:
Memory mapping
Rest
DRAM
Data received from the parallel
Timer
Parallel interface
I/O Port
Image data compression & decompression
Engine interface serial communications control
Interrupt
Data through function
Toner saving control
FLASH ROM Stores program (2MB) The flash ROM is programmable via an
IC card.
NVRAM Stores the initial settings and printer parameters.
(8KB EEPROM)
FONT ROM Stores internal printer fonts (Japanese fonts not used).
(One 64-Mbit mask ROMs) DRAM DIP SW
64MB DIMM standard memory. (96MB total)
DIP Switch
1234
O N
G549D512.WMF
SW No. Setting Content
1OFF 2ON
3 - 7 OFF
8ON
Do not touch these switches in the field.
5678
O
FF
ENGINE I/F (CN 3 ) PARALLEL I/F
(CN7)
Embedded CIVIC interface
Provides an interface that connects to a local host
(IEEE1284 compliant).
OPTION I/F (CN4) Network interface ROM SLOT (CN5)
A 72-pin slot for accommodating the Ricoh-Script 2 emulation module.
The emulation module is programmable by flash ROM.
DIMM SLOT (CN1 &2)Slots for accommodating the memory. Standard size is 64MB.
The memory size can be increased to 128MB or 192MB maximum (with additional 64MB or 128MB memory).
IC CARD SLOT (CN8)
Accommodates an IC card to upgrade firmware.
2-2
14 September 2000 PRINT DATA PROCESSING

2.2 PRINT DATA PROCESSING

2.2.1 IMAGE DATA PROCESSING FLOW

IPDL-C Driver
CMS
RGB
UCR
R=G=B : Replace with K
(Black Text/Graphic)
RGB 8bit
CMYK Conversion
UCR
K
CMYK 8bit
Maximum Toner
Amount Control
CMYK 8bit
Gamma
Correction
CMYK
8bit
Correction
Correction
R-PS2 Driver
RGB 8bit
CMYK 8bit
CMYK Conversion
Pure Black
K=100% : C=M=Y=0
(Text/Graphic)
Calibration
Manual Gamma
Correction
RGB 8bit
CIE
Lab
UCR
RGB 8bit
Color
CMS
Detailed
Descriptions
Lab
CRD
RGB 8bit
CMYK 8bit
Dithering
CMYK 1/2/4bit
8bit Expansion
CMYK 8bit
Copier Gamma
Correction
LD Control Board
Copier Engine
1/2/4bit
Text/Photo Dither
Controller
Color Calibration
ACC
Scanner IPU
Board
Scanner
G549D506.WMF
2-3
PRINT DATA PROCESSING 14 September 2000

2.2.2 UCR (IPD-C)

If the R/G/B data is equal (R=G=B), 100% UCR is applied only in the Black Text/Graphic mode. Even if gray color is processed with RGB data, gray color will be duplicated only with black toner if the RGB data is completely equal. This function gives faster productivity. (This function was adopted on the base model, RC-200.)

2.2.3 PURE BLACK FUNCTION (R-PS2)

For this new function, if the K value is 100% as a result of UCR (CMYK conversion) in Text/Graphic mode, all CMY values becomes zero. This avoids colored text.

2.2.4 R-PS2 COLOR MANAGEMENT SYSTEM

Depending on the color setting (Off / Vivid / Supper Vivid / Fine / Super Fine), image processing of color management differs as shown in diagram on the previous page. (This CMS is the same as the base mode, RC-200.)
Data Sent From
Driver
CMYK data - CMYK data passes through the CRD. RGB
Lab -
Driver Color
Setting
Off RGB data passes through the CRD. Vivid,
Supper Vivid
Fine, Supper Fine
Image Processing In Controller
RGB data is converted to CMYK with almost 100% UCR.
The difference between Vivid and Supper
Vivid is the amount of CMY added to K to give depth to images.
RGB data is converted to Lab data; t hen, the Lab color space is converted to a targeted color space by using an em bedded CRD or CRD downloaded from an application.
The difference between Fine an d Supper fine is the target color space.
Lab data is converted to the targeted color space by using embedded C RD or CRD downloaded from applicatio n.
2-4
14 September 2000 MINIMUM SPACE REQUIREMENTS

3. INSTALLATION PROCEDURE

3.1 MINIMUM SPACE REQUIREMENTS

Provide clearance for the copier, as shown below. If one or more options (such as the ADF or sorter stapler) are added to the copier, this clearance should be provided around the entire system. Please refer to the copier service manual for more details concerning space requirements for this copier.
Installation
G549I123.WMF
NOTE: A space of at least 10 cm (3.9") at the rear of the machine is important for
machine ventilation.
3-1
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