PRINTER CONTROLLER
(Machine Code: B335, B336, B337)
1. OVERALL MACHINE INFORMATION ........................................ |
1-1 |
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1.1 |
INTRODUCTION ...................................................................................... |
1-1 |
1.2 |
SPECIFICATIONS.................................................................................... |
1-2 |
1.3 |
SOFTWARE ............................................................................................. |
1-2 |
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1.3.1 PRINTER DRIVERS ........................................................................ |
1-2 |
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1.3.2 NETWORK UTILITIES..................................................................... |
1-2 |
1.4 |
MACHINE CONFIGURATION .................................................................. |
1-3 |
1.5 |
STRUCTURE............................................................................................ |
1-4 |
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1.5.1 BLOCK DIAGRAM ........................................................................... |
1-4 |
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1.5.2 DESCRIPTIONS .............................................................................. |
1-5 |
2. DETAILED SECTION DESCRIPTIONS....................................... |
2-1 |
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2.1 |
HARDWARE OVERVIEW ........................................................................ |
2-1 |
2.2 |
IMAGE PRINTING .................................................................................... |
2-3 |
2.3 |
IMAGE DATA PROCESSING................................................................... |
2-4 |
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2.3.1 EDGE SMOOTHING........................................................................ |
2-4 |
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2.3.2 TONER SAVING MODE .................................................................. |
2-4 |
2.4 |
FEATURES............................................................................................... |
2-5 |
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2.4.1 SORT............................................................................................... |
2-5 |
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2.4.2 DUPLEX........................................................................................... |
2-5 |
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2.4.3 STAPLE ........................................................................................... |
2-6 |
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2.4.4 PUNCH ............................................................................................ |
2-6 |
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2.4.5 JAM RECOVERY............................................................................. |
2-7 |
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2.4.6 AUTO TRAY SELECT ..................................................................... |
2-7 |
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2.4.7 POWER ON SELF-DIAGNOSTICS ................................................. |
2-7 |
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Test Items ............................................................................................ |
2-7 |
2.5 |
HARD DISK .............................................................................................. |
2-8 |
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2.5.1 PRINTER HDD ................................................................................ |
2-8 |
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2.5.2 ENGINE HDD AND CD-R/RW ......................................................... |
2-8 |
3. INSTALLATION PROCEDURE ................................................... |
3-1 |
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3.1 |
PRINTER CONTROLLER (B335/B336).................................................... |
3-1 |
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3.1.1 ACCESSORY CHECK..................................................................... |
3-1 |
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3.1.2 INSTALLATION PROCEDURE........................................................ |
3-1 |
3.2 |
PRINTER CONTROLLER (B337)............................................................. |
3-4 |
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3.2.1 ACCESSORY CHECK..................................................................... |
3-4 |
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3.1.2 INSTALLATION PROCEDURE........................................................ |
3-4 |
3.3 |
NETWORK INTERFACE BOARD (A855)................................................. |
3-8 |
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3.3.1 INSTALLATION PROCEDURE........................................................ |
3-8 |
3.4 |
POSTSCRIPT KIT (B338)......................................................................... |
3-9 |
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3.4.1 INSTALLATION PROCEDURE........................................................ |
3-9 |
3.5 |
HARD DISK (B349) ................................................................................ |
3-10 |
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3.1.1 INSTALLATION PROCEDURE...................................................... |
3-10 |
1
3.6 |
SDRAM DIMM ........................................................................................ |
3-11 |
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3.6.1 REQUIRED SPECIFICATION CHECK .......................................... |
3-11 |
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3.6.2 INSTALLATION PROCEDURE...................................................... |
3-11 |
3.7 |
CONNECTING THE INTERFACE CABLES ........................................... |
3-12 |
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3.1.1 PARALLEL INTERFACE ............................................................... |
3-12 |
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3.1.2 NETWORK INTERFACE ............................................................... |
3-12 |
3.8 |
CHECKING THE CONNECTION............................................................ |
3-12 |
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3.8.1 CONNECTION BETWEEN BASE ENGINE AND PRINTER |
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CONTROLLER (AND RELATED OPTIONS; POSTSCRIPT ROM, |
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SDRAM DIMM, HARD DISK DRIVE, NIB)...................................... |
3-12 |
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3.8.2 CONNECTION BETWEEN PRINTER CONTROLLER BOARD |
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AND NETWORK INTERFACE BOARD.......................................... |
3-14 |
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How to Print the Network Interface Board Status Sheet..................... |
3-14 |
4. SERVICE TABLES ...................................................................... |
4-1 |
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4.1 |
GENERAL CAUTION................................................................................ |
4-1 |
4.2 |
SERVICE PROGRAM MODE................................................................... |
4-1 |
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4.2.1 SERVICE PROGRAM ACCESS PROCEDURE .............................. |
4-1 |
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Entering SP mode ................................................................................ |
4-1 |
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Exiting SP mode................................................................................... |
4-1 |
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4.2.2 SERVICE PROGRAM MODE TABLES ........................................... |
4-1 |
4.3 |
FIRMWARE DOWNLOAD ........................................................................ |
4-2 |
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4.3.1 FIRMWARE UPDATE USING A FLASH MEMORY CARD |
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(SP02 AND 04) ............................................................................... |
4-2 |
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4.3.2 FIRMWARE UPDATE USING PARALLEL PORT............................ |
4-3 |
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4.3.3 HARD DISK FORMAT ..................................................................... |
4-3 |
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4.3.4 COPY FLASH ROM......................................................................... |
4-4 |
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Download from ROM DIMM to Printer Controller ................................. |
4-4 |
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Download from the Controller to ROM DIMM....................................... |
4-5 |
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4.3.5 PARALLEL LOOP BACK TEST (SP11)........................................... |
4-5 |
4.4 |
USER PROGRAM MODE......................................................................... |
4-6 |
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4.4.1 UP MODE TABLE (PRINTER FEATURES)..................................... |
4-6 |
4.5 |
DIP SWITCHES/JUMPER PINS/LEDS..................................................... |
4-7 |
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4.5.1 DIP SWITCHES ............................................................................... |
4-7 |
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4.5.2 JUMPER PINS................................................................................. |
4-7 |
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4.5.3 LEDS ............................................................................................... |
4-7 |
5. REPLACEMENT AND ADJUSTMENT........................................ |
5-1 |
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5.1 |
PRINTER CONTROLLER BOARD........................................................... |
5-1 |
5.2 |
HARD DISK .............................................................................................. |
5-3 |
5.3 |
NETWORK INTERFACE BOARD ............................................................ |
5-4 |
5.4 |
POSTSCRIPT DIMM ................................................................................ |
5-4 |
5.5 |
SDRAM DIMM .......................................................................................... |
5-5 |
2
6. TROUBLESHOOTING................................................................. |
6-1 |
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6.1 |
ERROR MESSAGES................................................................................ |
6-1 |
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Service Call (SC) Codes ...................................................................... |
6-1 |
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Other Messages................................................................................... |
6-2 |
6.2 |
LEDS ........................................................................................................ |
6-3 |
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6.2.1 LOCATION....................................................................................... |
6-3 |
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6.2.2 LED CODE TABLE .......................................................................... |
6-3 |
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Self-diagnostics.................................................................................... |
6-3 |
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Controller Firmware Copy/Download ................................................... |
6-4 |
3
1 March, 2000 |
INTRODUCTION |
The base engine (Machine Code: A292/A293 and A294/A295) contains an interface for the multi-function controller. The multi-function controller adds printer functions. The printer functions can operate independently and simultaneously with other functions in the background, and their output can be interleaved with the copy mode output.
The printer supports PCL6 and PostScript 3. The PostScript language is an optional function.
Print data from the host is transmitted through the standard parallel port or an optional Network Interface Board (NIB). The parallel port supports bi-directional
Command and Status feed back communication with the base engine.
An optional IDE hard disk drive provides font download and macro download.
An additional SDRAM can be installed to boost the printer performance.
Print data is rasterized at 600 dpi in the controller.
The A294 and A295 engines can print 85 and 105 pages per minute respectively at
600 dpi. The A292 and A293 engines can print 55 and 70 pages per minute respectively at 600 dpi.
Overall Information
1-1
SPECIFICATIONS 1 March, 2000
Resolution: |
600 x 600 dpi |
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Gray Scale: |
256 levels |
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Printing Speed: |
85 ppm (A294), 105 ppm (A295) |
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55 ppm (A292), 70 ppm (A293) |
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Printing Emulation: |
Main Controller Board: PCL6 (5e + XL) |
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Optional PS Board: |
PostScript 3 |
Printer Fonts: |
45 scaleable typefaces in 14 typeface families |
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(35 Intellifont and 10 TrueType format fonts) |
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6 bitmapped typefaces in the Line Printer typeface family |
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Printer Interface: |
IEEE1284/ECP Bi-directional Parallel x 1 (Standard) |
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Network Interface x 1 (Option) |
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Ethernet (100 base-TX/10 base-T for TCP/IP, IPX/SPX, |
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EtherTalk) |
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DRAM Capacity: |
32 MB (Standard) |
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An optional SDRAM slot (up to 128 MB) |
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Total: Up to 160 MB |
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The following printer drivers are enclosed in the printer manual/driver kit:
•PCL5e Printer Driver for Windows 95/98/NT4.0
•PCL6 Printer Driver for Windows 95/98/NT4.0
•PS3 Printer Driver for Windows 95/98/NT4.0 and Macintosh
The network utilities are enclosed with the Network Interface Board (NIB) option. Refer to the NIB manual for details.
1-2
1 March, 2000 MACHINE CONFIGURATION
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Base Engine |
A852V500.WMF |
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Item |
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Machine Code |
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No. |
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Mailbox |
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G909 (A292/A293 only) |
1 |
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Mailbox Bridge Unit |
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G912 (A292/A293 only) |
2 |
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PostScript Kit |
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B338 |
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3 |
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SDRAM |
--- |
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4 |
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Hard Disk |
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B349 |
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5 |
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Network Interface Board |
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A855 |
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B335 |
(A295) |
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Printer Controller |
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B336 |
(A294) |
7 |
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B337 |
(A292/A293) |
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Printer Manual/Driver Kit |
--- |
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--- |
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Overall Information
1-3
STRUCTURE |
1 March, 2000 |
Hard Disk
(Controller)
PS Kit |
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SICU |
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(A294/ |
Printer |
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Interface |
A295) |
M B |
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Controller |
Board |
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BICU |
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S D R A M |
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(A292/ |
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A293) |
Network
Interface
Board
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Hard Disk |
: Printer's Options |
CD-R/RW |
(Base Engine) |
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B335V501.WMF |
1-4
1 March, 2000 |
STRUCTURE |
1. Printer Controller
The printer controller handles the following functions:
•Printer host interface
•Printing functions
•Interface and control of controller options (Hard disk, PostScript kit, Network interface board and SDRAM)
2.Hard Disk (option)
This stores additional soft fonts and macros (both PCL and PostScript fonts).
3. PostScript Kit (option)
This is to add the PostScript 3 feature.
4. Network Interface Board (option)
The network interface board is an additional printer interface to allow the printer to be used on a network.
5. SDRAM (option)
There are two SDRAM slots. One slot is for the standard 32 MB SDRAM module. The other is used for additional printer processing memory, and a 32,
64, or 128 MB SDRAM module (168 pin PC100) can be installed here. As a result, up to 160 MB of RAM are installable (32 MB plus 128 MB).
Overall Information
6. Mother Board (MB)
This connects the controller to the SICU (A294/A295)/BICU (A292/A293) board in the printer controller box.
1-5
1 March, 2000 |
HARDWARE OVERVIEW |
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Flash |
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R O M |
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DIMM |
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d o |
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aile ipti |
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Det escr |
Flash |
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Flash Memory |
D |
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N V R A M |
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R O M |
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Card I/F |
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ROM & I/O Bus |
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EIDE Disk |
H D D |
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Interface |
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C P U |
CPU Bus |
Co- |
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Processor |
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DRAM Bus |
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NIB |
Network |
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Interface |
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Interface |
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Board |
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Printer Controller |
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Mother Board |
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Opt. |
Std. |
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Interface |
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Board |
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S D R A M |
S D R A M |
PC/AT Compatible |
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via Parallel Port |
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SICU (A294/A295)/BICU (A292/A293) |
B335D500.WMF
The above block diagram shows the major components of the printer controller.
The main features of the controller are as follows.
1. CPU
A Motorola Power PC 740 processor is used. A 66-MHz oscillator is used as the clock source for both this CPU and the coprocessor.
The processor has a bus clock of 66 MHz and an internal clock of 266 MHz.
2. Co-processor (Peerless QP1910)
This performs the following functions:
•ROM control
•I/O control
•DRAM control
•Printer video interface
•Printer communication interface
•IEEE 1284 compliant bi-directional parallel port interface
•Interrupt control
2-1
HARDWARE OVERVIEW 1 March, 2000
3. ROM memory
1) Flash ROM (4 MB)
This flash ROM includes boot code, operation system code, PCL5e codes, PCL6 code, and font data for PCL languages (resident fonts).
2) Flash ROM DIMM (4 MB for the PostScript option)
This ROM DIMM includes the PostScript code and PostScript font data.
3) SDRAM DIMM (32 MB and an option slot)
This SDRAM DIMM provides page memory and work area.
4. NVRAM (8 KB)
The NVRAM contains the system parameters, printer settings, job record data, and error record data.
5. Network Interface Board Interface
This controls the optional network interface board provided to support the network operations.
6. Hard Disk Drive Interface (Enhanced IDE: 6 GB)
The HDD interface is provided to support storage of fonts and macros downloaded from a PC.
7. Flash Memory Card Interface (PCMCIA Card Slot)
The flash memory card for updating the controller and PostScript firmware is connected to the flash memory card slot.
8. Power-on Self Diagnostics
When the main power switch is turned on, the controller performs a selfdiagnostic test.
2-2
1 March, 2000 |
IMAGE PRINTING |
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Parallel Interface, from PC |
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Printer Controller |
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CPU |
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NIB |
Detailed Descriptions |
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Co-processor |
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Std. SDRAM |
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Opt. SDRAM |
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DIMM |
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DIMM |
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LD Unit |
IPU |
GAVD |
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FCI |
MSU |
HDD |
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SICU/BICU |
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B335D502.WMF
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Printer Controller |
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Base Engine |
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Co-processor |
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SICU/BICU |
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NIB |
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Intelligent |
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PCL-5e |
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Image Data |
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Buffer |
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Personality |
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PCL-6 |
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IPU |
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LD |
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Generation |
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Selection |
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Parallel |
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Post |
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B335D503.WMF
The printer controller receives print data from a PC through the parallel or network interface port. The co-processor handles the print data but it only makes raster image. All image processing, such as edge smoothing and toner saving, are done in the base engine.
The print data from the PC goes to the buffer in the SDRAM DIMM and then goes to the co-processor. The co-processor automatically selects the appropriate printer language and creates the print data to match the selected printer language. Then, the co-processor sends the print data to the LD unit through the IPU on the SICU or BICU board. At the same time, the data is also sent to the hard disk for multiple printing, as well as for backup in case of a paper jam.
2-3
IMAGE DATA PROCESSING |
1 March, 2000 |
The FCI in the LD unit is responsible for edge smoothing and toner saving functions.
The edge smoothing and toner saving modes can be switched on or off using the printer user tools or the printer driver.
A850D504.WMF
Usually, binary picture processing generates jagged edge on characters (Fig. A).
The FCI reduces the edges of characters using edge smoothing.
Whether a pixel undergoes smoothing depends on the surrounding image data.
Changing the laser pulse position for certain pixels does the smoothing.
Toner saving is done by reducing the number of black dots printed, not by varying the development bias. In toner saving mode, the image data is filtered through a matrix.
As a result of passing through the filter, less toner is used to create the latent image on the drum and black areas are printed as gray.
2-4
1 March, 2000 |
FEATURES |
If “Collate” is turned on when a multi-set job is printed, the first set of the job is directly printed. At the same time, the print data for the copy job is stored in the hard disk of the base engine. The remaining sets are printed using the data in the engine hard disk.
If the finisher is not installed, the rotate sort feature can be used. The SICU or
BICU rotates the image in the same way as the copy mode.
Detailed Descriptions
Duplex printing is available with all output options such as finisher or mailbox but not with all paper sizes (refer to the specifications section of the base engine manual). If the selected paper size is not usable in the duplex mode, the job is printed simplex.
Two types of duplex binding can be selected. Those are short-edge binding and long-edge binding.
In short-edge binding, the image may be rotated when printing on the second side of a sheet of paper. The co-processor in the printer controller does the rotation.
The co-processor corrects the page order for duplex printing as follows:
• Larger than A4 lengthwise/81/2”x11” (in the case of 8 pages)
1st page – 3rd page – 2nd page – 5th page – 4th page – 7th page – 6th page –
8th page
• A4 lengthwise/81/2”x11” or smaller (in the case of 14 pages)
1st page – 3rd page – 5th page – 2nd page – 7th page – 4th page – 9th page –
6th page – 11th page – 8th page – 13th page – 10th page – 12th page – 14th page
2-5
FEATURES |
1 March, 2000 |
The staple function is only available when a finisher is installed.
The finisher has the following stapling positions:
1)Top left slant
2)Top left horizontal
3)Top left vertical
4)Top two staples
5)Left two staples
Depending on the paper orientation, the image may have to be rotated. The coprocessor in the printer controller does this image rotation.
There is a limit for the number of sheets that can be stapled by the finisher. If the number of sheets for stapling is more than the limit, the set is not stapled.
The punch function is only available when a punch unit is installed on the finisher.
There are several types of punch unit, each having different numbers of holes. The punching position in relation to the printed image depends on the paper feeding orientation and imaging. The punching positions are as follows:
1)Left
2)Top
2-6