Ricoh azalea Technical Bulletin

Technical Bulletin No. RTB-001
SUBJECT: Service Manual Correction DATE: Sept. 15, ’96
PAGE: 1 of 4
PREPARED BY: N. Kaiya CHECKED BY: T. Inoue
CLASSIFICATION:
Action Required Troubleshooting Retrofit Information
Please add the following between step 3 on page 3-7 and step 4 on page 3-8.
Language ROM Installation Procedure NOTE:
The following procedure given by sub-steps numbered (1) through (6) are required only for A166-26,27, A187-26,27 and A189-26,27 copiers.
This procedure should be done between steps 3 and 4 of the copier installation procedure.
[b]
Revision of service manual Information only Other
[d]
FROM: 1st Field Information Dept. QAC
MODEL:
Azalea
[c]
A166I597.wmf
(1) Remove the right upper bracket [a] (1 screw). (2) Remove the left upper bracket [b] (1 screw). (3) Remove the front upper cover [c] (2 screws). (4) Remove the operation panel [d] (4 screws).
[a]
Technical Bulletin No. RTB-001
SUBJECT: Service Manual Correction DATE: Sept. 15, ’96
PAGE: 2 of 4
(5) -For A166-26,27, A187-26,27 copiers-
Turn the operation panel [a] upside-down and install the required language ROM [b] into the socket numbered IC40 on the SCU board.
-For A189-26, 27 copiers-
Turn the operation panel [c] upside-down and install the requred language ROMs [d] into the sockets numbered IC6, 7, 8 and 9 on the SCU board in accordance with the IC-number label on each IC.
-A166-26, 27, A187-26, 27 copiers-
[b]
A166I598.wmf
(6) Reinstall the following parts.
Operation panel
Front upper cover
Left upper cover
Right upper cover
[a]
-A189-26, 27 copiers-
A166I596.wmf
[d]
[c]
Technical Bulletin No. RTB-001
SUBJECT: Service Manual Correction DATE: Sept. 15, ’96
PAGE: 3 of 4
Please add the following procedure after step 79 on page 3-33.
80. A189 copier only: (1) Enter SP mode.
(2) Enter SP 5-9-1 and input the following setting in accordance with the language
which should be displayed on the operation panel. 1: English (NA) 2: English (EU) 3: German (EU) 4: French (EU) 5: French (NA) 6: Italian (EU) 7: Spanish (EU) 8: Danish (EU) 9: Norwegian (EU) 10: Swedish (EU) 11: Dutch (EU) 12: Portuguese (EU) 13: Czech (EU) 14: Spanish (NA) 15: Portuguese (NA)
NOTE: 1) When the setting is NA, original size detection is set to LT/DLT version.
2) When the setting is EU, original size detection is set to A4/A3 version.
Please add the following information to appendix 2-30.
1st 2nd 3rd Display Function
Selects the language used on the operation panel display (except for SP mode guidance)
5 9 1
Language Setting
(A189 copier only)
Default, x Uni
( ): For Europe
1
Setting / Range Comments Report
1: English (NA) 2: English (EU) 3: German (EU) 4: French (EU) 5: French (NA) 6: Italian (EU) 7: Spanish (EU) 8: Danish (EU) 9: Norwegian (EU) 10: Swedish (EU) 11: Dutch (EU) 12: Portuguese (EU) 13: Czech (EU) 14: Spanish (NA) 15: Portuguese (NA)
1. When the setting is NA, original size detection is set to LT/DLT version
2. When the setting is EU, original size detection is set to A4/A3 version.
O
Technical Bulletin No. RTB-001
SUBJECT: Service Manual Correction DATE: Sept. 15, ’96
PAGE: 4 of 4
Please replace page 3-50 with the following.
[I]
[H]
[J]
[K]
[G]
A166I554.WMF
5. Reinstall the following outer covers: (1) Upper right cover
(2) Upper rear cover
[F]
[J]
[L]
A166I555.WMF
6. Mount the two cantilevers [F] and [G] in the openings [I].
7. Fasten the cantilever [F] ([J]: 1 M4 x 13 screw and 1 spacer [G]).
8. Fasten the cantilever [H] ([J]: M4 x 13 screw, [K]: M4 x 8 screw).
9. Place the table [L] on the cantilevers. Then fasten it with five M4 x 8 screws.
RICOH Technical Bulletin
Model: Azalea Date: 28-Feb-97 Subject: ROM Modification for Scanner / Printer Function Prepared by: N. Kaiya From: QAC 1st Field Information Dept. Checked by: T. Inoue
Classification:
This RTB explains the necessary ROM modification to be made to the Printer Main Control Board and SCU to enable scanner and printer functions.
Troubleshooting Mechanical Paper path Other ( )
Part information Electrical Transmit/receive
No: 002
Action required Service manual revision Retrofit information
Printer Main Control Board ROM
1. For the machines produced before the cut-in serial number listed in the following Tables 1 and 2, please update with the ROM (P/N A6245092) in the Interface Kit Type D.
2. This printer main control board ROM will be used in the Azalea production from the serial numbers listed in Tables 1 and 2. It is not necessary to change the printer main control board ROM for the machines produced after these serial numbers.
1/5
NOTE: The modification history of the printer main control ROM is as follows:
Basic Model (A166); A1875441 -x/o A1895441 -x/o- A1895445 -x/o- A62445092
Auto Duplex Models (A187 and A189); A1895445 -x/o- A6245092
RICOH Technical Bulletin
Model: Azalea Date: 28-Feb-97 No: 002 2/5
Table 1: Printer Main Control ROM cut in serial numbers for Azalea Basic Models
MODEL NAME V/ Hz DESTINATION CODE SERIAL NUMBER Nashua C503 Gestetner 2703 Savin SDC103 120V/ 60Hz USA, CANADA A166 - 15 4A16120001 Aficio Color 2003 120V/ 60Hz USA, CANADA A166 - 17 A3966110050 Nashuatec C503 Gestetner 2703 220- 240V50Hz EUROPE, etc. A166 - 22 A156120001 Rex Rotary CC8403 Infotec 7212Z 220- 240V50Hz EUROPE, etc. A166 - 26 3J11260001 Aficio Color 2003 220- 240V50Hz EUROPE, etc. A166 - 27 A3966120080 Aficio Color 2003 220- 240V50Hz, 60Hz Asia, Middle East A166 - 29 A3966120294 Lanier 5603 DC 120/60Hz USA A166 - 55 From first mass
Table 2: Printer Main Control ROM cut in serial numbers for Azalea Auto Duplex Models
MODEL NAME V/ Hz DESTINATION CODE SERIAL NUMBER Nashua C503d Gestetner 2703d Savin SDC103A 120V/ 60Hz USA, CANADA A187 - 15 4A26120001 Aficio Color 2103 120V/ 60Hz USA, CANADA A187 - 17 A3976120001 Nashuatec C503d Gestetner 2703d 220- 240V50Hz EUROPE, etc. A187 - 22 A176120001 Rex Rotary CC8403D Infotec 7212DZ 220- 240V50Hz EUROPE, etc. A187 - 26 3J21260001 Aficio Color 2103 220- 240V50Hz EUROPE, etc. A187 - 27 A3976120055 Aficio Color 2103 220- 240V50Hz, 60Hz Asia, Middle East A187 - 29 A3976120075 Lanier 5603DC 120V / 60Hz USA A187 - 55 From first mass
Nashua C503de Gestetner 2703de Savin SDC103E 120V/ 60Hz USA, CANADA A189 - 15 4A36120001 Aficio Color 2230 120V/ 60Hz USA, CANADA A189 - 17 A3996120001 Nashuatec C503d Gestetner 2703d 220- 240V50Hz EUROPE, etc. A189 - 22 A197010001 Rex Rotary CC8403D Infotec 7212EZ 220- 240V50Hz EUROPE, etc. A189 - 26 3J30170001 Aficio Color 2203 220- 240V50Hz EUROPE, etc. A189 - 27 A3996120120 Aficio Color 2203 220- 240V50Hz, 60Hz Asia, Middle East A189 - 29 A3996120229 Lanier 5603DC 120V / 60Hz USA A189 - 55 From first mass
115V/ 60Hz USA, CANADA A166 - 10 From first mass
production
production
120V/ 60Hz USA, CANADA A187 - 10 From first mass
production
production
120V/ 60Hz USA, CANADA A189 - 10 From first mass
production
production
RICOH Technical Bulletin
Model: Azalea Date: 28-Feb-97 No: 002 3/5
SCU ROM
The following SCU ROMs originally equipped with the machine must be updated as shown in Tables 3 and 4.
Table 3: SCU ROM Modification for Azalea Basic Models
P/N of SCU ROM
MODEL NAME CODE In the machine Replace
with Savin SDC103 A166 - 15 A1875285 A1875295 Aficio Color 2003 A166 - 17 A1875285 A1875295 Nashuatec C503 A1875275 A6355202 Gestetner 2703 A166 - 22 Rex Rotary CC8403 Aficio Color 2003 A166 - 27 A1875275 A6355202
Table 4: SCU ROM Modification for Azalea Auto Duplex Models
P/N of the SCU ROM MODEL NAME CODE In the machine Replace with Savin SDC103A A187 - 15 A1875285 A1875295 Aficio Color 2103 A187 - 17 A1875285 A1875295 Nashuatec C503d A187 - 22 A1875275 A6355202 Gestetner 2703d Rex Rotary CC8403D Aficio Color 2103 A187 - 29 A1875275 A6355202 Savin SDC103E A189 - 15 A1895291 or A1635121
A1895292 or A1635122
A1895293 or A1635123
A1895294 or A1635124 Aficio Color 2203 A189 - 17 A1895291 or A1635121
A1895292 or A1635122
A1895293 or A1635123
A1895294 or A1635124 Nashuatec C503de A189 - 22 A1895281 A6365202 Gestetner 2703de A1895282 A6365203 Rex Rotary CC8403D A1895283
A1895284 Aficio Color 2203 A189 - 29 A1895281
A1895282
A1895283
A1895284
A1895301 A1895302 A1895303 A1895304 A1895301 A1895302 A1895303 A1895304
A6365204 A6365205 A6365202 A6365203 A6365204 A6365205
RICOH Technical Bulletin
Model: Azalea Date: 28-Feb-97 No: 002 4/5
The new SCU ROM is included in production machines from the serial numbers listed in Tables 5 and 6.
Table 5: SCU ROM cut in serial numbers for Azalea Basic Models
MODEL NAME V/ Hz DESTINATION CODE SERIAL NUMBER Nashua C503 Gestetner 2703 Savin SDC103 115V/ 60Hz USA, CANADA A166 - 15 4A16120001 Aficio Color 2003 115V/ 60Hz USA, CANADA A166 - 17 A3966110056 Nashuatec C503 Gestetner 2703 220- 240V50Hz EUROPE, etc. A166 - 22 A156120001 Rex Rotary CC8403 Aficio Color 2003 220- 240V50Hz Asia, Middle East A166 - 27 A3966120294 Lanier 5603 DC 120/60Hz USA A166 - 55 From first mass
Table 6: SCU ROM cut in serial numbers for Azalea Auto Duplex Models
115V/ 60Hz USA, CANADA A166 - 10 From first mass
production
production
MODEL NAME V/ Hz DESTINATION CODE SERIAL NUMBER Nashua C503d Gestetner 2703d Savin SDC103A 120V/ 60Hz USA, CANADA A187 - 15 4A26120001 Aficio Color 2103 120V/ 60Hz USA, CANADA A187 - 17 A3976120001 Nashuatec C503d Gestetner 2703d 220- 240V50Hz EUROPE, etc. A187 - 22 A176120001 Rex Rotary CC8403D Aficio Color 2103 220- 240V50Hz, 60Hz Asia, Middle East A187 - 29 A3976120075 Lanier 5603DC 120V/ 60Hz USA A187 - 55 From first mass
Nashua C503de Gestetner 2703de Savin SDC103E 120V/ 60Hz USA, CANADA A189 - 15 4A37010001 Aficio Color 2203 120V/ 60Hz USA, CANADA A189 - 17 A3997010001 Nashuatec C503d Gestetner 2703d 220- 240V50Hz EUROPE, etc. A189 - 22 A197010005 Rex Rotary CC8403D Aficio Color 2203 220- 240V50Hz, 60Hz Asia, Middle East A189 - 29 3997010201 Lanier 5603DC 120V/ 60Hz USA A189 - 55 From first mass
120V/ 60Hz USA, CANADA A187 - 10 From first mass
production
production
120V/ 60Hz USA, CANADA A189 - 10 From first mass
production
production
RICOH Technical Bulletin
Model: Azalea Date: 28-Feb-97 No: 002 5/5
For the following models which do not have SCU ROMs installed during production, please use the Language Guidance Type N2 or the Language Guidance Type O2, as indicated in Table 7.
Table 7: Necessary Language Guidance Type Model Name Model Code Guidance Type
Aficio Color 2003 A166-27 Guidance Type N2 Infotec 7212Z A166-26 Guidance Type N2 Aficio Color 2103 A187-27 Guidance Type N2 Infotec 7212DZ A187-26 Guidance Type N2 Aficio Color 2203 A189-27 Guidance Type O2 Infotec 7212EZ A189-26 Guidance Type O2
RICOH Technical Bulletin PAGE: 1/6
Model: Azalea Date: 15-Mar-97 Subject: Paper Creasing in Duplex Mode Prepared by: N. Kaiya From: QAC 1st Field Information Dept. Checked by: T. Inoue Classification:
This RTB explains the countermeasure for paper creasing in duplex mode. The problem was found during our product test and so far it has not been reported from the field.
Troubleshooting Mechanical Paper path Other ( )
Part information Electrical Transmit/receive
Action required Service manual revision Retrofit information
No: 3
PROBLEM
Paper creasing on the back side of duplex copies. The problem is likely to occur under the following conditions.
High humidity
A3, DLT or A4 lengthwise, LT lengthwise
When the face side has a large solid area with blank margins around it.
CAUSE
When copying the back side in duplex mode, the paper feeding speed over the pressure roller differs for solid image areas and blank areas. The difference of friction with the pressure roller may cause this symptom. (Friction : Image area > Blank area).
Therefore, if the face side copy has a large solid image with blank margins at both sides, the sides of the paper will feed slower than the middle part, causing the paper to crease in the middle of the trailing half.
COUNTERMEASURE
1. We have tested various combinations of nip band width and configurations of the hot roller and the pressure roller (concave). As a result, the following condition was found to be the optimum to counteract this problem.
Old New
Nip Band Width
Hot Roller No Change
6.5 ±0.5 mm 5.0 mm ∼ 5.5 mm
(front to rear deviation within 0.5 mm)
Pressure Roller Concave
+0.01 ±0.01 mm +0.05 ±0.01 mm
RICOH Technical Bulletin PAGE: 2/6
Model: Azalea Date: 15-Mar-97
2. Due to the change in nip band width, the following two changes are made.
The fusing lamp has been changed. The new lamp heats the front half more
strongly, since fusing ability became inferior in this part.
The fusing and paper exit unit (P/N A1664350) has been changed because the
change in nip band width slightly raised the paper path, and an OHP transparency might hit the tip of the paper exit guide. The part number of the fusing and paper exit unit is not changed since only a few old parts have been shipped.
3. In addition, countermeasures are added for the following two side effects which were found during our test.
Blurred image This problem may appear when non-recommended paper copy is used for duplex full
color copying. The blurred image is likely to occur when the difference of nip band width between the center and the sides becomes large. Because this difference of nip band width affects the slackness of the paper as it enters the nip band, if the paper is too slack, the paper touches the hot roller before entering the nip band. Therefore, the image will be rubbed, causing the blurred image. The paper entrance guide has been modified to lower the paper path, preventing the paper from touching the hot roller surface before entering the nip band.
No: 3
Scratched Image If the paper becomes too slack before entering the fusing unit, the paper will come into
contact with the upper fusing entrance guide, causing a scratched image. Four spurs are added on the oil sump to prevent the paper from touching the upper fusing entrance guide.
Oil Sump Stay
SPUR
RICOH Technical Bulletin PAGE: 3/6
Model: Azalea Date: 15-Mar-97
Old P/N New P/N Description Quantity Page Index A1664022 A1664034 Fusing Unit (115V) 1 - 1 53 * A1664032 A1664043 Fusing Unit (220V) 1 - 1 53 * AE020063 AE020064 Pressure Roller 1 - 1 57 17 AX430032 AX430041 Fusing Lamp - 120V 400W 1 - 1 57 15 AX430033 AX430042 Fusing Lamp - 230V 400W 1 - 1 57 15 A1664110 A1664112 Fusing Entrance Guide 1 - 1 57 31
A1664363 Oil Sump Stay 1 - 1 55 20 A1664364 Spur 1 - 4 55 21
No: 3
Parts Catalog
Modification Cut-in
Auto Duplex Models (A187, A189) : From first production Basic Model (A166) : From December ’96 production (refer to MB No.4 for the serial
numbers)
Fusing Unit Rollers for the Basic Model
The hot roller and pressure roller for Azalea have been modified as follows.
Production
month
Hot Roller AE010013 x/o AE010015 AE010015
Pressure Roller AE020057 x/x (x/o as a
We will provide two types of pressure roller for Azalea. They are P/N AE020063 and P/N AE020064. (The pressure roller P/N AE020057 is discontinued.) Please use these rollers as follows:
unit Aug. ‘96 Sept. - Nov. ‘96 Dec. ’96
onwards
AE020063 x/x AE020064
set)
1. For machines produced in August ’96 and before, please use AE020063, but please make sure that you use the hot roller AE010015 at the same time.
2. For machines produced from September to November ’96, please use AE020063.
3. For machines produced in Dec. ’96 and onward, please use AE020064.
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