Ricoh AP600N, AP400N, AP400, AP610N, AP410N Service Manual

...

G112/G113/G116/G094/G095/G091

SERVICE MANUAL

001705MIU

RICOH GROUP COMPANIES

SERVICE MANUAL

G112/G113/G116/G094/G095/G091

RICOH GROUP COMPANIES

G112/G113/G116/

G094/G095/G091

SERVICE MANUAL

001705MIU

It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Corporation and its member companies.

NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY

FASHION AND DISTRIBUTED WITHOUT THE PRIOR

PERMISSION OF RICOH CORPORATION.

All product names, domain names or product illustrations, including desktop images, used in this document are trademarks, registered trademarks or the property of their respective companies. They are used throughout this book in an informational or editorial fashion only and for the benefit of such companies. No such use, or the use o any trade name, or web site is intended to convey endorsement or othe affiliation with Ricoh products.

WARNING

The Service Manual contains information regarding service techniques, procedures,

rocesses and spare parts of office equipmen distributed by Ricoh Corporation. Users of this manual should be either service trained o certified by successfully completing a Ricoh Technical Training Program.

Untrained and uncertified users utilizin information contained in this service manual to repair or modify Ricoh equipment risk persona injury, damage to property or loss of warrant

rotection.

Ricoh Corporation

LEGEND

PRODUCT CODE COMPANY

G112 P7527 LP128 Aficio AP410 MLP28 G113 P7527n LP128n Aficio AP410N MLP28n G116 P7535n LP135n Aficio AP610N MLP35n G094 P7325 LP026 Aficio AP400 MLP25 G095 P7325n LP026n Aficio AP400N MLP25n G091 P7132n LP032 Aficio AP600N MLP32

GESTETNER LANIER RICOH SAVIN

DOCUMENTATION HISTORY

REV. NO. DATE COMMENTS

1 03/2005 G112/G113/G116 Addition

09/2003 Original Printing

Trademarks

Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the United States and /or other countries.

PostScript® is a registered trademark of Adobe Systems, Incorporated.

PCL® is a registered trademark of Hewlett-Packard Company.

Ethernet® is a registered trademark of Xerox Corporation.

PowerPC® is a registered trademark of International Business Machines Corporation.

Other product names used herein are for identification purposes only and may be trademarks of their respective companies. We disclaim any and all rights involved with those marks.

NOTE: In this manual, “G112 Series” includes the G112, G113, G094, and G095

models.

“G116 Series” includes the G116 and G091 models.

G112/G113/G116/G094/G095/G091

INSTALLATION

1. INSTALLATION............................................................................ 1-1

1.1 INSTALLATION REQUIREMENTS ...........................................................1-1

1.1.1 ENVIRONMENT [ALL MODELS]......................................................1-1

1.1.2 MACHINE LEVEL [ALL MODELS]....................................................1-1

1.1.3 MACHINE SPACE REQUIREMENT [ALL MODELS] .......................1-1

1.1.4 POWER SUPPLY [ALL MODELS]....................................................1-2

1.2 MACHINE INSTALLATION [ALL MODELS] ..............................................1-2

1.2.1 MAIN UNIT [ALL MODELS]..............................................................1-2

1.2.2 HARDWARE OPTIONS....................................................................1-2

1.2.3 MEMORY OPTIONS [ALL MODELS]............................................... 1-2

1.2.4 PRINTER INTERFACE OPTIONS [ALL MODELS] ..........................1-3

1.2.5 DRIVERS AND SOFTWARE [ALL MODELS] ..................................1-3

1.2.6 FIRMWARE UPGRADE [ALL MODELS] ..........................................1-3

1.3 SUPPLIES [ALL MODELS]........................................................................1-3

PREVENTIVE MAINTENANCE SCHEDULE

2. PREVENTIVE MAINTENANCE SCHEDULE............................... 2-1

2.1 USER MAINTENANCE .............................................................................2-1

2.1.1 G112 SERIES (G112/G113 AND G094/G095).................................2-1

2.1.2 G116 SERIES (G116 AND G091) ....................................................2-1

2.2 SERVICE MAINTENANCE........................................................................2-2

2.2.1 MAIN UNIT [ALL MODELS]..............................................................2-2

2.2.2 PAPER TRAY UNIT [ALL MODELS] ................................................2-2

2.2.3 ONE-BIN SHIFT TRAY [G091 ONLY] ...............................................2-3

2.2.4 FOUR-BIN MAILBOX [G091 ONLY] ..................................................2-3

REPLACEMENT AND ADJUSTMENT

3. REPLACEMENT AND ADJUSTMENT ........................................ 3-1

3.1 GENERAL .................................................................................................3-1

3.1.1 PRECAUTIONS ON DISASSEMBLY [ALL MODELS]......................3-1

3.1.2 RELEASING PLASTIC LATCHES [ALL MODELS] ..........................3-3

3.1.3 AFTER SERVICING THE MACHINE [ALL MODELS] ......................3-3

3.2 SPECIAL TOOLS [ALL MODELS].............................................................3-3

3.3 COVERS ...................................................................................................3-4

SM i G112/G113/G116/G094/G095/G091

3.3.1 FRONT COVER [ALL MODELS] ......................................................3-4

3.3.2 UPPER COVER [G112 SERIES]......................................................3-4

3.3.3 UPPER COVER [G116 SERIES]......................................................3-5

3.3.4 BY-PASS TRAY UNIT [ALL MODELS].............................................3-5

3.3.5 EXTERIOR COVERS [G112 SERIES] .............................................3-6

3.3.6 EXTERIOR COVERS [G116 MODELS] ...........................................3-6

3.4 LASER UNIT .............................................................................................3-7

3.4.1 CAUTION DECAL LOCATIONS [ALL MODELS] .............................3-7

3.4.2 POLYGON MIRROR MOTOR [ALL MODELS].................................3-8

3.4.3 LASER SYNCHRONIZATION DETECTOR [ALL MODELS] ............3-8

3.4.4 LASER UNIT ....................................................................................3-9

3.4.5 LASER UNIT [G116 SERIES]......................................................... 3-10

3.4.6 LASER DIODE UNIT [ALL MODELS].............................................3-12

3.4.7 LASER BEAM PITCH ADJUSTMENT [ALL MODELS]...................3-13

3.5 TRANSFER ROLLER [ALL MODELS] ....................................................3-14

3.6 TONER END SENSOR [ALL MODELS]..................................................3-14

3.7 FUSING................................................................................................... 3-15

3.7.1 FUSING UNIT [ALL MODELS] .......................................................3-15

3.7.2 HOT ROLLER AND FUSING LAMP [ALL MODELS]......................3-16

3.7.3 PRESSURE ROLLER [ALL MODELS] ...........................................3-18

3.7.4 THERMISTOR AND THERMOSTAT [ALL MODELS] ....................3-19

3.7.5 HOT ROLLER STRIPPERS [G112 SERIES]..................................3-20

3.7.6 HOT ROLLER STRIPPERS [G116 SERIES]..................................3-21

3.8 PAPER FEED..........................................................................................3-22

3.8.1 PAPER FEED ROLLER [ALL MODELS] ........................................3-22

3.8.2 FRICTION PAD [ALL MODELS].....................................................3-22

3.9 BY-PASS TRAY [G112/G113/G116] ....................................................... 3-23

3.9.1 BY-PASS TRAY UNIT AND BY-PASS FEED ROLLER

[ALL MODELS]............................................................................... 3-23

3.10 PRINTER CONTROLLER BOARD [ALL MODELS] .............................. 3-24

3.11 ENGINE BOARD [ALL MODELS]..........................................................3-25

3.12 MAIN MOTOR [ALL MODELS]..............................................................3-26

3.13 SOLENOIDS AND CLUTCHES [ALL MODELS] ...................................3-26

3.14 POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD

[ALL MODELS] ......................................................................................3-27

3.15 COOLING FAN [ALL MODELS] ............................................................3-28

3.16 IMAGE ADJUSTMENT..........................................................................3-29

3.16.1 REGISTRATION ADJUSTMENT [ALL MODELS] ........................3-29

3.16.2 PARALELLOGRAM IMAGE ADJUSTMENT [ALL MODELS] .......3-29

TROUBLESHOOTING

4. TROUBLESHOOTING ................................................................. 4-1

4.1 SERVICE CALL CONDITIONS .................................................................4-1

4.1.1 SUMMARY ....................................................................................... 4-1

4.1.2 SC CODE DESCRIPTIONS .............................................................4-2

4.2 CONTROLLER ERROR ............................................................................4-5

4.3 ELECTRICAL COMPONENT DEFECTS [ALL MODELS] .........................4-7

G112/G113/G116/G094/G095/G091 ii SM

4.3.1 SENSORS ........................................................................................4-7

4.3.2 SWITCHES [ALL MODELS] ............................................................. 4-7

4.4 BLOWN FUSE CONDITIONS [ALL MODELS] ..........................................4-8

4.5 LEDS [ALL MODELS]................................................................................4-8

SERVICE TABLES

5. SERVICE TABLES....................................................................... 5-1

5.1 SERVICE PROGRAM MODE [ALL MODELS] ..........................................5-1

5.1.1 ENABLING AND DISABLING SERVICE PROGRAM MODE ...........5-1

Entering the Service Mode....................................................................5-1

Inputting a Value or Setting for a Service Program............................... 5-1

Exiting Service Mode ............................................................................5-2

5.2 PRINTER CONTROLLER SERVICE MODE [ALL MODELS]....................5-2

5.2.1 SERVICE MODE MENU (“1. SERVICE MENU”)..............................5-2

5.2.2 BIT SWITCH PROGRAMMING ........................................................5-2

5.3 PRINTER ENGINE SERVICE MODE [ALL MODELS] .............................. 5-3

5.3.1 SERVICE MODE TABLE..................................................................5-3

SP1-xxx: Feed ...................................................................................... 5-3

SP2-xxx: Drum......................................................................................5-5

SP3-xxx: Process..................................................................................5-6

SP5-xxx: Mode .....................................................................................5-8

SP7-xxx: Data Log.............................................................................. 5-20

SP8-xxx: Counters..............................................................................5-24

SP9-xxx: Counters..............................................................................5-28

5.4 UPDATING THE FIRMWARE .................................................................5-29

5.4.1 CONTROLLER FIRMWARE [G091/G094/G095] ...........................5-29

5.4.2 ENGINE FIRMWARE [G091/G094/G095] ......................................5-30

5.4.3 TYPE OF FIRMWARE [G112/G113/G116].....................................5-30

5.4.4 PRECAUTIONS [G112/G113/G116]...............................................5-30

5.4.5 MACHINE FIRMWARE [G112/G113/G116] ...................................5-31

5.5 ERROR RECOVERY [ALL MODELS] .....................................................5-32

Controller ............................................................................................ 5-32

Engine.................................................................................................5-32

5.6 REMOTE FIRMWARE UPDATE (RFU) [ALL MODELS] .........................5-33

5.7 LOOP-BACK TEST [ALL MODELS] ........................................................5-33

5.8 POWER-ON SELF TESTS [ALL MODELS].............................................5-33

5.9 USER PROGRAM MODES [ALL MODELS]............................................5-34

User Mode Tree.................................................................................. 5-34

5.10 DIP SWITCHES [ALL MODELS] ...........................................................5-35

Controller Board.................................................................................. 5-35

5.11 NVRAM DATA UPLOAD/DOWNLOAD [G112/G113/G116] ..................5-36

Uploading NVRAM Data .....................................................................5-36

Downloading NVRAM Data.................................................................5-37

5.12 SD CARD APPLI MOVE [G112/G113/G116].........................................5-37

5.12.1 OVERVIEW ..................................................................................5-37

5.12.2 MOVE EXEC ................................................................................5-38

5.12.3 UNDO EXEC ................................................................................5-39

SM iii G112/G113/G116/G094/G095/G091

DETAILED SECTION DESCRIPTIONS

6. DETAILED SECTION DESCRIPTIONS ....................................... 6-1

6.1 OVERVIEW ...............................................................................................6-1

6.1.1 MECHANICAL COMPONENT LAYOUT [ALL MODELS] .................6-1

6.1.2 PAPER PATH [G112 SERIES] .........................................................6-2

6.1.3 PAPER PATH [G116 SERIES] .........................................................6-3

6.2 BOARD STRUCTURE............................................................................... 6-4

6.2.1 BLOCK DIAGRAM [G112 SERIES].................................................. 6-4

6.2.2 BLOCK DIAGRAM [G116 SERIES].................................................. 6-5

6.2.3 DESCRIPTIONS [ALL MODELS] .....................................................6-6

6.2.4 CONTROLLER BOARD [G112 SERIES]..........................................6-8

6.2.5 CONTROLLER BOARD [G116 SERIES]..........................................6-9

6.3 PRINTING PROCESS............................................................................. 6-10

6.3.1 OVERVIEW [ALL MODELS]...........................................................6-10

6.3.2 LASER EXPOSURE [ALL MODELS]..............................................6-11

Overview.............................................................................................6-11

Automatic Process Control (APC) [ALL MODELS] ............................6-12

LD Safety Mechanisms [ALL MODELS]..............................................6-13

6.3.3 CARTRIDGE OVERVIEW [ALL MODELS].....................................6-14

6.3.4 DRUM CHARGE [ALL MODELS] ...................................................6-14

6.3.5 DEVELOPMENT [ALL MODELS] ...................................................6-15

Toner Supply ......................................................................................6-15

Development Unit ...............................................................................6-15

Toner Density Control .........................................................................6-16

Development Bias...............................................................................6-16

Toner End Detection ...........................................................................6-17

Toner near-end ...................................................................................6-17

Toner end ...........................................................................................6-17

6.3.6 IMAGE TRANSFER AND PAPER SEPARATION [ALL MODELS]. 6-18

Overview.............................................................................................6-18

Transfer Roller Cleaning .....................................................................6-19

6.3.7 CLEANING [ALL MODELS]............................................................6-19

6.3.8 QUENCHING [ALL MODELS] ........................................................ 6-20

6.3.9 ID CHIP AND INTERNAL THERMISTOR [ALL MODELS] .............6-20

6.4 PAPER FEED [ALL MODELS] ................................................................6-21

6.4.1 OVERVIEW .................................................................................... 6-21

Paper Tray ..........................................................................................6-21

By-pass Tray.......................................................................................6-21

6.4.2 PAPER TRAY [ALL MODELS] .......................................................6-22

Tray Extension....................................................................................6-22

Paper Sizes [G112 SERIES]...............................................................6-22

Paper Sizes [G116 SERIES]...............................................................6-22

Paper Lift ............................................................................................6-23

Paper Feed and Registration ..............................................................6-24

Paper Size Detection ..........................................................................6-25

Paper Size Detection [G112 SERIES] ................................................6-26

G112/G113/G116/G094/G095/G091 iv SM

Paper Size Detection [G116 SERIES] ................................................6-26

Paper End Detection...........................................................................6-27

Remaining Paper Detection ................................................................6-28

6.4.3 BY-PASS TRAY [G091/G094/G095] ..............................................6-29

6.4.4 BY-PASS TRAY [G112/G113/G116] ..............................................6-30

6.5 IMAGE FUSING AND PAPER EXIT [ALL MODELS] ..............................6-31

6.5.1 OVERVIEW .................................................................................... 6-31

6.5.2 FUSING DRIVE [ALL MODELS]..................................................... 6-32

6.5.3 FUSING ENTRANCE AND GUIDE SHAFT [ALL MODELS] ..........6-32

6.5.4 PRESSURE ROLLER [ALL MODELS] ...........................................6-33

6.5.5 NEW FUSING UNIT DETECTION [ALL MODELS] ........................6-34

6.5.6 FUSING TEMPERATURE CONTROL [ALL MODELS] ..................6-35

Overheat Protection............................................................................6-36

6.5.7 PAPER EXIT [ALL MODELS] .........................................................6-36

6.5.8 ENERGY SAVER MODE [ALL MODELS] ......................................6-37

Entering Energy Saver Mode..............................................................6-37

Exiting Energy Saver Mode ................................................................6-37

6.6 CONTROLLER FUNCTIONS [ALL MODELS].........................................6-38

6.6.1 METER CHARGE MODE ...............................................................6-38

Meter-charge Counter Display ............................................................6-38

PM Warning Display ...........................................................................6-38

SPECIFICATIONS

SPECIFICATIONS (G091)................................................................. 7-1

1. GENERAL SPECIFICATIONS.....................................................................7-1

2. PHYSICAL SPECIFICATIONS.................................................................... 7-2

3. CONTROLLER ............................................................................................7-3

4. SUPPORTED PAPER SIZES...................................................................... 7-4

5. OPERATION PANEL LED SPECIFICATIONS............................................ 7-5

6. EXTERNAL OPTIONS ................................................................................7-6

7. SOFTWARE ACCESSORIES .....................................................................7-7

7.1 PRINTER DRIVERS............................................................................7-7

7.2 CD-ROM CONTENTS .........................................................................7-8

7.2.1 NORTH AMERICAN VERSION........................................................7-8

7.2.2 EUROPEAN VERSION ....................................................................7-9

8. MACHINE CONFIGURATION................................................................... 7-10

8.1 SYSTEM COMPONENTS .................................................................7-10

8.2 INTERNAL OPTIONS........................................................................7-11

SPECIFICATIONS (G094/G095)..................................................... 7-12

1. GENERAL SPECIFICATIONS...................................................................7-12

2. PHYSICAL SPECIFICATIONS................................................................... 713

3. CONTROLLER ..........................................................................................7-14

4. SUPPORTED PAPER SIZES....................................................................7-15

5. OPERATION PANEL LED SPECIFICATIONS.......................................... 7-16

6. EXTERNAL OPTIONS ..............................................................................7-16

7. SOFTWARE ACCESSORIES ...................................................................7-17

SM v G112/G113/G116/G094/G095/G091

7.1 PRINTER DRIVERS .......................................................................... 7-17

7.2 CD-ROM CONTENTS ....................................................................... 7-18

7.2.1 NORTH AMERICAN VERSION...................................................... 7-18

7.2.2 EUROPEAN VERSION ..................................................................7-19

8. MACHINE CONFIGURATION ..................................................................7-20

8.1 SYSTEM COMPONENTS ................................................................. 7-20

8.2 INTERNAL OPTIONS........................................................................7-21

SPECIFICATIONS (G116)............................................................... 7-22

1. GENERAL SPECIFICATIONS...................................................................7-22

2. PHYSICAL SPECIFICATIONS ..................................................................7-23

3. CONTROLLER ..........................................................................................7-24

4. SUPPORTED PAPER SIZES....................................................................7-25

5. OPERATION PANEL LED SPECIFICATIONS .......................................... 7-26

6. EXTERNAL OPTIONS ..............................................................................7-27

7. SOFTWARE ACCESSORIES ...................................................................7-28

7.1 PRINTER DRIVERS .......................................................................... 7-28

7.2 OPERATING SYSTEMS/NETWORKS..............................................7-28

7.3 CD-ROM CONTENTS ....................................................................... 7-29

7.3.1 NORTH AMERICAN VERSION...................................................... 7-29

7.3.2 EUROPEAN VERSION ..................................................................7-30

8. MACHINE CONFIGURATION ................................................................... 7-31

8.1 SYSTEM COMPONENTS ................................................................. 7-31

8.2 INTERNAL OPTIONS......................................................................7-32

SPECIFICATIONS (G112/G113)..................................................... 7-33

1. GENERAL SPECIFICATIONS...................................................................7-33

2. PHYSICAL SPECIFICATIONS ..................................................................7-34

3. CONTROLLER ..........................................................................................7-35

4. SUPPORTED PAPER SIZES....................................................................7-36

5. OPERATION PANEL LED SPECIFICATIONS .......................................... 7-37

6. EXTERNAL OPTIONS ..............................................................................7-37

7. SOFTWARE ACCESSORIES ...................................................................7-38

7.1 PRINTER DRIVERS .......................................................................... 7-38

7.2 CD-ROM CONTENTS ....................................................................... 7-39

7.2.1 NORTH AMERICAN VERSION...................................................... 7-39

7.2.2 EUROPEAN VERSION ..................................................................7-40

8. MACHINE CONFIGURATION ................................................................... 7-41

8.1 SYSTEM COMPONENTS ................................................................. 7-41

8.2 INTERNAL OPTIONS........................................................................7-42

PAPER TRAY UNIT (G360)/ENVELOPE FEEDER (G362)

SEE SECTION G360/G362 FOR DETAILED TABLE OF CONTENTS

DUPLEX UNIT (G361)

SEE SECTION G361 FOR DETAILED TABLE OF CONTENTS

G112/G113/G116/G094/G095/G091 vi SM

DUPLEX UNIT (G552)

SEE SECTION G552 FOR DETAILED TABLE OF CONTENTS

FOUR-BIN MAILBOX (G553)

SEE SECTION G553 FOR DETAILED TABLE OF CONTENTS

ONE-BIN SHIFT TRAY (G554)

SEE SECTION G554 FOR DETAILED TABLE OF CONTENTS

PAPER TRAY UNIT (G555)/ENVELOPE FEEDER (G556)

SEE SECTION G555 FOR DETAILED TABLE OF CONTENTS

PAPER TRAY UNIT (G399)/ENVELOPE FEEDER (G807)

SEE SECTION G399/G807 FOR DETAILED TABLE OF CONTENTS

DUPLEX UNIT (G806)

SEE SECTION G806 FOR DETAILED SECTION DESCRIPTION

SM vii G112/G113/G116/G094/G095/G091

IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the printer and peripherals, make sure that the printer power cord is unplugged.

2. The wall outlet should be near the printer and easily accessible.

3. Note that some components of the printer and the paper tray unit are supplied with electrical voltage even if the main power switch is turned off.

4. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components.

5. The inside and the metal parts of the fusing unit become extremely hot while the printer is operating. Be careful to avoid touching those components with your bare hands.

HEALTH SAFETY CONDITIONS

Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attention.

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The printer and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models.

2. The NVRAM on the system control board has a lithium battery which can explode if replaced incorrectly. Replace the NVRAM only with an identical one. The manufacturer recommends replacing the entire NVRAM. Do not recharge or burn this battery. Used NVRAM must be handled in accordance with local regulations.

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame.

2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.)

3. Dispose of replaced parts in accordance with local regulations.

4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100 batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical reactions and heat build-up.

LASER SAFETY

The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required.

WARNING

Use of controls, or adjustment, or performance of procedures other than those specified in this manual may result in hazardous radiation exposure.

WARNING

WARNING: Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser beams can seriously damage your eyes.

Caution Labels

G065RLW.WMF

LASER-3.WMF

LASER-1.WMF

Lithium Batteries (Memory Back-up)

CAUTION

The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer’s instructions.

Warning Concerning Copyright

Many documents are copyrighted. Such documents may not be reproduced by copying or in any other form without the express permission of the copyright holder.

Conventions in this Manual

This manual uses several symbols and some simple abbreviations.

Symbol What it means













HP Home Position

T/S Transfer/Separation

The following notations are used in text to describe the direction of paper feed: lengthwise and sideways. The annotations “SEF” and “LEF” denote “Short Edge Feed” and “Long Edge Feed’. (The arrows indicate the direction of paper feed.)

Refer to section number See Core Tech Manual for details Screw Connector E-ring C-ring

Lengthwise (SEF) Sideways (LEF)

INSTALLATION

PREVENTIVE MAINTENANCE

REPLACEMENT AND ADJUSTMENT

TROUBLESHOOTING

FOUR-BIN MAILBOX G553

TAB

POSITION 1

TAB

POSITION 2

TAB

POSITION 3

TAB

POSITION 4

SERVICE TABLES

DUPLEX UNIT G361 DUPLEX UNIT G552 DUPLEX UNIT G806

DETAILED DESCRIPTIONS

SPECIFICATIONS

PAPER TRAY UNIT G360/ENVELOPE FEEDER G362 PAPER TRAY UNIT G555/ENVELOPE FEEDER G556 PAPER TRAY UNIT G399/ENVELOPE FEEDER G807

ONE-BIN SHIFT TRAY G554

TAB

POSITION 5

TAB

POSITION 6

TAB

POSITION 7

TAB

POSITION 8

INSTALLATION

INSTALLATION REQUIREMENTS

1. INSTALLATION

1.1 INSTALLATION REQUIREMENTS

1.1.1 ENVIRONMENT [ALL MODELS]

1. Temperature Range: 10 °C to 32 °C (50 °F to 89.6 °F)

2. Humidity Range: 15 % to 89 % RH

3. Ambient Illumination: Less than 2,000 lux (do not expose to direct sunlight).

4. Ventilation: 3 times/hr/person

5. Avoid areas that are exposed to sudden temperature changes. This includes:

1) Areas directly exposed to cool air from an air conditioner.

2) Areas directly exposed to heat from a heater.

6. Do not install this machine in an area where it will be exposed to corrosive gases.

7. Do not install the machine at locations over 2,500 m (8,125 ft.) above sea level.

8. Put the machine on a strong and level base. Inclination on any side should not exceed 5 mm.

9. Do not put the machine where it may be subjected to strong vibrations.

1.1.2 MACHINE LEVEL [ALL MODELS]

Installation

Front to back: Within 5 mm. (0.2 inches) of level.

Right to left: Within 5 mm. (0.2 inches) of level.

1.1.3 MACHINE SPACE REQUIREMENT [ALL MODELS]

Place the machine near the power source, providing the clearance as shown below:

A: Over 10 cm (4 inches)

B: Over 10 cm (4 inches)

C: Over 100 cm (40 inches)

D: Over 10 cm (4 inches)

G094I500.WMF

SM 1-1 G112/G113/G116/G094/G095/G091

MACHINE INSTALLATION [ALL MODELS]

1.1.4 POWER SUPPLY [ALL MODELS]

CAUTION

1. Make sure the plug is firmly inserted in the outlet.

2. Avoid multi-wiring.

3. Be sure to ground the machine.

Input voltage level

Permissible voltage Fluctuation: ±10 %

Do not set anything on the power cord

120 volts, 60 Hz: More than 10 A

220-240 volts, 50 Hz/60Hz: More than 6 A

1.2 MACHINE INSTALLATION [ALL MODELS]

Refer to the following sections of the Operating Instructions for installation details for all models.

1.2.1 MAIN UNIT [ALL MODELS]

1. Installing the Printer Unit: Quick Installation Guide.

2. Connecting the machine to a computer: Quick Installation Guide.

1.2.2 HARDWARE OPTIONS

1. Installing the Paper Feed Unit: Section two of the Set-up Guide. (Note: The G116 Paper Tray is unique and is not compatible with the G091 model.)

2. Installing the Envelope Feeder: Section two of the Set-up Guide. (Note: The G116 Envelope Feeder is unique, and is not compatible with the G091 model.)

3. Installing the Duplex Unit: Section two of the Set-up Guide. (Note: The G116 Duplex Unit is unique, and is not compatible with the G091 model.)

4. [G091 only] Installing the One-Bin Shift Tray. Section two of the Set-up Guide.

5. [G091 only] Installing the Four-Bin Mailbox. Section two of the Set-up Guide. (NOTE: The Mailbox and One-Bin Shift Tray are not supported for the G116 model.)

1.2.3 MEMORY OPTIONS [ALL MODELS]

1. Installing the Memory Unit: Section two of the Set-up Guide.

2. Installing the Hard Disk: Section two of the Set-up Guide.

G112/G113/G116/G094/G095/G091 1-2 SM

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