Ricoh AP600N, AP400N, AP400, AP610N, AP410N Service Manual

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G112/G113/G116/G094/G095/G091

SERVICE MANUAL

001705MIU

RICOH GROUP COMPANIES

SERVICE MANUAL

G112/G113/G116/G094/G095/G091

RICOH GROUP COMPANIES

G112/G113/G116/

G094/G095/G091

SERVICE MANUAL

001705MIU

It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Corporation and its member companies.

NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY

FASHION AND DISTRIBUTED WITHOUT THE PRIOR

PERMISSION OF RICOH CORPORATION.

All product names, domain names or product illustrations, including desktop images, used in this document are trademarks, registered trademarks or the property of their respective companies. They are used throughout this book in an informational or editorial fashion only and for the benefit of such companies. No such use, or the use o any trade name, or web site is intended to convey endorsement or othe affiliation with Ricoh products.

WARNING

The Service Manual contains information regarding service techniques, procedures,

rocesses and spare parts of office equipmen distributed by Ricoh Corporation. Users of this manual should be either service trained o certified by successfully completing a Ricoh Technical Training Program.

Untrained and uncertified users utilizin information contained in this service manual to repair or modify Ricoh equipment risk persona injury, damage to property or loss of warrant

rotection.

Ricoh Corporation

LEGEND

PRODUCT CODE COMPANY

G112 P7527 LP128 Aficio AP410 MLP28 G113 P7527n LP128n Aficio AP410N MLP28n G116 P7535n LP135n Aficio AP610N MLP35n G094 P7325 LP026 Aficio AP400 MLP25 G095 P7325n LP026n Aficio AP400N MLP25n G091 P7132n LP032 Aficio AP600N MLP32

GESTETNER LANIER RICOH SAVIN

DOCUMENTATION HISTORY

REV. NO. DATE COMMENTS

1 03/2005 G112/G113/G116 Addition

09/2003 Original Printing

Trademarks

Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the United States and /or other countries.

PostScript® is a registered trademark of Adobe Systems, Incorporated.

PCL® is a registered trademark of Hewlett-Packard Company.

Ethernet® is a registered trademark of Xerox Corporation.

PowerPC® is a registered trademark of International Business Machines Corporation.

Other product names used herein are for identification purposes only and may be trademarks of their respective companies. We disclaim any and all rights involved with those marks.

NOTE: In this manual, “G112 Series” includes the G112, G113, G094, and G095

models.

“G116 Series” includes the G116 and G091 models.

G112/G113/G116/G094/G095/G091

INSTALLATION

1. INSTALLATION............................................................................ 1-1

1.1 INSTALLATION REQUIREMENTS ...........................................................1-1

1.1.1 ENVIRONMENT [ALL MODELS]......................................................1-1

1.1.2 MACHINE LEVEL [ALL MODELS]....................................................1-1

1.1.3 MACHINE SPACE REQUIREMENT [ALL MODELS] .......................1-1

1.1.4 POWER SUPPLY [ALL MODELS]....................................................1-2

1.2 MACHINE INSTALLATION [ALL MODELS] ..............................................1-2

1.2.1 MAIN UNIT [ALL MODELS]..............................................................1-2

1.2.2 HARDWARE OPTIONS....................................................................1-2

1.2.3 MEMORY OPTIONS [ALL MODELS]............................................... 1-2

1.2.4 PRINTER INTERFACE OPTIONS [ALL MODELS] ..........................1-3

1.2.5 DRIVERS AND SOFTWARE [ALL MODELS] ..................................1-3

1.2.6 FIRMWARE UPGRADE [ALL MODELS] ..........................................1-3

1.3 SUPPLIES [ALL MODELS]........................................................................1-3

PREVENTIVE MAINTENANCE SCHEDULE

2. PREVENTIVE MAINTENANCE SCHEDULE............................... 2-1

2.1 USER MAINTENANCE .............................................................................2-1

2.1.1 G112 SERIES (G112/G113 AND G094/G095).................................2-1

2.1.2 G116 SERIES (G116 AND G091) ....................................................2-1

2.2 SERVICE MAINTENANCE........................................................................2-2

2.2.1 MAIN UNIT [ALL MODELS]..............................................................2-2

2.2.2 PAPER TRAY UNIT [ALL MODELS] ................................................2-2

2.2.3 ONE-BIN SHIFT TRAY [G091 ONLY] ...............................................2-3

2.2.4 FOUR-BIN MAILBOX [G091 ONLY] ..................................................2-3

REPLACEMENT AND ADJUSTMENT

3. REPLACEMENT AND ADJUSTMENT ........................................ 3-1

3.1 GENERAL .................................................................................................3-1

3.1.1 PRECAUTIONS ON DISASSEMBLY [ALL MODELS]......................3-1

3.1.2 RELEASING PLASTIC LATCHES [ALL MODELS] ..........................3-3

3.1.3 AFTER SERVICING THE MACHINE [ALL MODELS] ......................3-3

3.2 SPECIAL TOOLS [ALL MODELS].............................................................3-3

3.3 COVERS ...................................................................................................3-4

SM i G112/G113/G116/G094/G095/G091

3.3.1 FRONT COVER [ALL MODELS] ......................................................3-4

3.3.2 UPPER COVER [G112 SERIES]......................................................3-4

3.3.3 UPPER COVER [G116 SERIES]......................................................3-5

3.3.4 BY-PASS TRAY UNIT [ALL MODELS].............................................3-5

3.3.5 EXTERIOR COVERS [G112 SERIES] .............................................3-6

3.3.6 EXTERIOR COVERS [G116 MODELS] ...........................................3-6

3.4 LASER UNIT .............................................................................................3-7

3.4.1 CAUTION DECAL LOCATIONS [ALL MODELS] .............................3-7

3.4.2 POLYGON MIRROR MOTOR [ALL MODELS].................................3-8

3.4.3 LASER SYNCHRONIZATION DETECTOR [ALL MODELS] ............3-8

3.4.4 LASER UNIT ....................................................................................3-9

3.4.5 LASER UNIT [G116 SERIES]......................................................... 3-10

3.4.6 LASER DIODE UNIT [ALL MODELS].............................................3-12

3.4.7 LASER BEAM PITCH ADJUSTMENT [ALL MODELS]...................3-13

3.5 TRANSFER ROLLER [ALL MODELS] ....................................................3-14

3.6 TONER END SENSOR [ALL MODELS]..................................................3-14

3.7 FUSING................................................................................................... 3-15

3.7.1 FUSING UNIT [ALL MODELS] .......................................................3-15

3.7.2 HOT ROLLER AND FUSING LAMP [ALL MODELS]......................3-16

3.7.3 PRESSURE ROLLER [ALL MODELS] ...........................................3-18

3.7.4 THERMISTOR AND THERMOSTAT [ALL MODELS] ....................3-19

3.7.5 HOT ROLLER STRIPPERS [G112 SERIES]..................................3-20

3.7.6 HOT ROLLER STRIPPERS [G116 SERIES]..................................3-21

3.8 PAPER FEED..........................................................................................3-22

3.8.1 PAPER FEED ROLLER [ALL MODELS] ........................................3-22

3.8.2 FRICTION PAD [ALL MODELS].....................................................3-22

3.9 BY-PASS TRAY [G112/G113/G116] ....................................................... 3-23

3.9.1 BY-PASS TRAY UNIT AND BY-PASS FEED ROLLER

[ALL MODELS]............................................................................... 3-23

3.10 PRINTER CONTROLLER BOARD [ALL MODELS] .............................. 3-24

3.11 ENGINE BOARD [ALL MODELS]..........................................................3-25

3.12 MAIN MOTOR [ALL MODELS]..............................................................3-26

3.13 SOLENOIDS AND CLUTCHES [ALL MODELS] ...................................3-26

3.14 POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD

[ALL MODELS] ......................................................................................3-27

3.15 COOLING FAN [ALL MODELS] ............................................................3-28

3.16 IMAGE ADJUSTMENT..........................................................................3-29

3.16.1 REGISTRATION ADJUSTMENT [ALL MODELS] ........................3-29

3.16.2 PARALELLOGRAM IMAGE ADJUSTMENT [ALL MODELS] .......3-29

TROUBLESHOOTING

4. TROUBLESHOOTING ................................................................. 4-1

4.1 SERVICE CALL CONDITIONS .................................................................4-1

4.1.1 SUMMARY ....................................................................................... 4-1

4.1.2 SC CODE DESCRIPTIONS .............................................................4-2

4.2 CONTROLLER ERROR ............................................................................4-5

4.3 ELECTRICAL COMPONENT DEFECTS [ALL MODELS] .........................4-7

G112/G113/G116/G094/G095/G091 ii SM

4.3.1 SENSORS ........................................................................................4-7

4.3.2 SWITCHES [ALL MODELS] ............................................................. 4-7

4.4 BLOWN FUSE CONDITIONS [ALL MODELS] ..........................................4-8

4.5 LEDS [ALL MODELS]................................................................................4-8

SERVICE TABLES

5. SERVICE TABLES....................................................................... 5-1

5.1 SERVICE PROGRAM MODE [ALL MODELS] ..........................................5-1

5.1.1 ENABLING AND DISABLING SERVICE PROGRAM MODE ...........5-1

Entering the Service Mode....................................................................5-1

Inputting a Value or Setting for a Service Program............................... 5-1

Exiting Service Mode ............................................................................5-2

5.2 PRINTER CONTROLLER SERVICE MODE [ALL MODELS]....................5-2

5.2.1 SERVICE MODE MENU (“1. SERVICE MENU”)..............................5-2

5.2.2 BIT SWITCH PROGRAMMING ........................................................5-2

5.3 PRINTER ENGINE SERVICE MODE [ALL MODELS] .............................. 5-3

5.3.1 SERVICE MODE TABLE..................................................................5-3

SP1-xxx: Feed ...................................................................................... 5-3

SP2-xxx: Drum......................................................................................5-5

SP3-xxx: Process..................................................................................5-6

SP5-xxx: Mode .....................................................................................5-8

SP7-xxx: Data Log.............................................................................. 5-20

SP8-xxx: Counters..............................................................................5-24

SP9-xxx: Counters..............................................................................5-28

5.4 UPDATING THE FIRMWARE .................................................................5-29

5.4.1 CONTROLLER FIRMWARE [G091/G094/G095] ...........................5-29

5.4.2 ENGINE FIRMWARE [G091/G094/G095] ......................................5-30

5.4.3 TYPE OF FIRMWARE [G112/G113/G116].....................................5-30

5.4.4 PRECAUTIONS [G112/G113/G116]...............................................5-30

5.4.5 MACHINE FIRMWARE [G112/G113/G116] ...................................5-31

5.5 ERROR RECOVERY [ALL MODELS] .....................................................5-32

Controller ............................................................................................ 5-32

Engine.................................................................................................5-32

5.6 REMOTE FIRMWARE UPDATE (RFU) [ALL MODELS] .........................5-33

5.7 LOOP-BACK TEST [ALL MODELS] ........................................................5-33

5.8 POWER-ON SELF TESTS [ALL MODELS].............................................5-33

5.9 USER PROGRAM MODES [ALL MODELS]............................................5-34

User Mode Tree.................................................................................. 5-34

5.10 DIP SWITCHES [ALL MODELS] ...........................................................5-35

Controller Board.................................................................................. 5-35

5.11 NVRAM DATA UPLOAD/DOWNLOAD [G112/G113/G116] ..................5-36

Uploading NVRAM Data .....................................................................5-36

Downloading NVRAM Data.................................................................5-37

5.12 SD CARD APPLI MOVE [G112/G113/G116].........................................5-37

5.12.1 OVERVIEW ..................................................................................5-37

5.12.2 MOVE EXEC ................................................................................5-38

5.12.3 UNDO EXEC ................................................................................5-39

SM iii G112/G113/G116/G094/G095/G091

DETAILED SECTION DESCRIPTIONS

6. DETAILED SECTION DESCRIPTIONS ....................................... 6-1

6.1 OVERVIEW ...............................................................................................6-1

6.1.1 MECHANICAL COMPONENT LAYOUT [ALL MODELS] .................6-1

6.1.2 PAPER PATH [G112 SERIES] .........................................................6-2

6.1.3 PAPER PATH [G116 SERIES] .........................................................6-3

6.2 BOARD STRUCTURE............................................................................... 6-4

6.2.1 BLOCK DIAGRAM [G112 SERIES].................................................. 6-4

6.2.2 BLOCK DIAGRAM [G116 SERIES].................................................. 6-5

6.2.3 DESCRIPTIONS [ALL MODELS] .....................................................6-6

6.2.4 CONTROLLER BOARD [G112 SERIES]..........................................6-8

6.2.5 CONTROLLER BOARD [G116 SERIES]..........................................6-9

6.3 PRINTING PROCESS............................................................................. 6-10

6.3.1 OVERVIEW [ALL MODELS]...........................................................6-10

6.3.2 LASER EXPOSURE [ALL MODELS]..............................................6-11

Overview.............................................................................................6-11

Automatic Process Control (APC) [ALL MODELS] ............................6-12

LD Safety Mechanisms [ALL MODELS]..............................................6-13

6.3.3 CARTRIDGE OVERVIEW [ALL MODELS].....................................6-14

6.3.4 DRUM CHARGE [ALL MODELS] ...................................................6-14

6.3.5 DEVELOPMENT [ALL MODELS] ...................................................6-15

Toner Supply ......................................................................................6-15

Development Unit ...............................................................................6-15

Toner Density Control .........................................................................6-16

Development Bias...............................................................................6-16

Toner End Detection ...........................................................................6-17

Toner near-end ...................................................................................6-17

Toner end ...........................................................................................6-17

6.3.6 IMAGE TRANSFER AND PAPER SEPARATION [ALL MODELS]. 6-18

Overview.............................................................................................6-18

Transfer Roller Cleaning .....................................................................6-19

6.3.7 CLEANING [ALL MODELS]............................................................6-19

6.3.8 QUENCHING [ALL MODELS] ........................................................ 6-20

6.3.9 ID CHIP AND INTERNAL THERMISTOR [ALL MODELS] .............6-20

6.4 PAPER FEED [ALL MODELS] ................................................................6-21

6.4.1 OVERVIEW .................................................................................... 6-21

Paper Tray ..........................................................................................6-21

By-pass Tray.......................................................................................6-21

6.4.2 PAPER TRAY [ALL MODELS] .......................................................6-22

Tray Extension....................................................................................6-22

Paper Sizes [G112 SERIES]...............................................................6-22

Paper Sizes [G116 SERIES]...............................................................6-22

Paper Lift ............................................................................................6-23

Paper Feed and Registration ..............................................................6-24

Paper Size Detection ..........................................................................6-25

Paper Size Detection [G112 SERIES] ................................................6-26

G112/G113/G116/G094/G095/G091 iv SM

Paper Size Detection [G116 SERIES] ................................................6-26

Paper End Detection...........................................................................6-27

Remaining Paper Detection ................................................................6-28

6.4.3 BY-PASS TRAY [G091/G094/G095] ..............................................6-29

6.4.4 BY-PASS TRAY [G112/G113/G116] ..............................................6-30

6.5 IMAGE FUSING AND PAPER EXIT [ALL MODELS] ..............................6-31

6.5.1 OVERVIEW .................................................................................... 6-31

6.5.2 FUSING DRIVE [ALL MODELS]..................................................... 6-32

6.5.3 FUSING ENTRANCE AND GUIDE SHAFT [ALL MODELS] ..........6-32

6.5.4 PRESSURE ROLLER [ALL MODELS] ...........................................6-33

6.5.5 NEW FUSING UNIT DETECTION [ALL MODELS] ........................6-34

6.5.6 FUSING TEMPERATURE CONTROL [ALL MODELS] ..................6-35

Overheat Protection............................................................................6-36

6.5.7 PAPER EXIT [ALL MODELS] .........................................................6-36

6.5.8 ENERGY SAVER MODE [ALL MODELS] ......................................6-37

Entering Energy Saver Mode..............................................................6-37

Exiting Energy Saver Mode ................................................................6-37

6.6 CONTROLLER FUNCTIONS [ALL MODELS].........................................6-38

6.6.1 METER CHARGE MODE ...............................................................6-38

Meter-charge Counter Display ............................................................6-38

PM Warning Display ...........................................................................6-38

SPECIFICATIONS

SPECIFICATIONS (G091)................................................................. 7-1

1. GENERAL SPECIFICATIONS.....................................................................7-1

2. PHYSICAL SPECIFICATIONS.................................................................... 7-2

3. CONTROLLER ............................................................................................7-3

4. SUPPORTED PAPER SIZES...................................................................... 7-4

5. OPERATION PANEL LED SPECIFICATIONS............................................ 7-5

6. EXTERNAL OPTIONS ................................................................................7-6

7. SOFTWARE ACCESSORIES .....................................................................7-7

7.1 PRINTER DRIVERS............................................................................7-7

7.2 CD-ROM CONTENTS .........................................................................7-8

7.2.1 NORTH AMERICAN VERSION........................................................7-8

7.2.2 EUROPEAN VERSION ....................................................................7-9

8. MACHINE CONFIGURATION................................................................... 7-10

8.1 SYSTEM COMPONENTS .................................................................7-10

8.2 INTERNAL OPTIONS........................................................................7-11

SPECIFICATIONS (G094/G095)..................................................... 7-12

1. GENERAL SPECIFICATIONS...................................................................7-12

2. PHYSICAL SPECIFICATIONS................................................................... 713

3. CONTROLLER ..........................................................................................7-14

4. SUPPORTED PAPER SIZES....................................................................7-15

5. OPERATION PANEL LED SPECIFICATIONS.......................................... 7-16

6. EXTERNAL OPTIONS ..............................................................................7-16

7. SOFTWARE ACCESSORIES ...................................................................7-17

SM v G112/G113/G116/G094/G095/G091

7.1 PRINTER DRIVERS .......................................................................... 7-17

7.2 CD-ROM CONTENTS ....................................................................... 7-18

7.2.1 NORTH AMERICAN VERSION...................................................... 7-18

7.2.2 EUROPEAN VERSION ..................................................................7-19

8. MACHINE CONFIGURATION ..................................................................7-20

8.1 SYSTEM COMPONENTS ................................................................. 7-20

8.2 INTERNAL OPTIONS........................................................................7-21

SPECIFICATIONS (G116)............................................................... 7-22

1. GENERAL SPECIFICATIONS...................................................................7-22

2. PHYSICAL SPECIFICATIONS ..................................................................7-23

3. CONTROLLER ..........................................................................................7-24

4. SUPPORTED PAPER SIZES....................................................................7-25

5. OPERATION PANEL LED SPECIFICATIONS .......................................... 7-26

6. EXTERNAL OPTIONS ..............................................................................7-27

7. SOFTWARE ACCESSORIES ...................................................................7-28

7.1 PRINTER DRIVERS .......................................................................... 7-28

7.2 OPERATING SYSTEMS/NETWORKS..............................................7-28

7.3 CD-ROM CONTENTS ....................................................................... 7-29

7.3.1 NORTH AMERICAN VERSION...................................................... 7-29

7.3.2 EUROPEAN VERSION ..................................................................7-30

8. MACHINE CONFIGURATION ................................................................... 7-31

8.1 SYSTEM COMPONENTS ................................................................. 7-31

8.2 INTERNAL OPTIONS......................................................................7-32

SPECIFICATIONS (G112/G113)..................................................... 7-33

1. GENERAL SPECIFICATIONS...................................................................7-33

2. PHYSICAL SPECIFICATIONS ..................................................................7-34

3. CONTROLLER ..........................................................................................7-35

4. SUPPORTED PAPER SIZES....................................................................7-36

5. OPERATION PANEL LED SPECIFICATIONS .......................................... 7-37

6. EXTERNAL OPTIONS ..............................................................................7-37

7. SOFTWARE ACCESSORIES ...................................................................7-38

7.1 PRINTER DRIVERS .......................................................................... 7-38

7.2 CD-ROM CONTENTS ....................................................................... 7-39

7.2.1 NORTH AMERICAN VERSION...................................................... 7-39

7.2.2 EUROPEAN VERSION ..................................................................7-40

8. MACHINE CONFIGURATION ................................................................... 7-41

8.1 SYSTEM COMPONENTS ................................................................. 7-41

8.2 INTERNAL OPTIONS........................................................................7-42

PAPER TRAY UNIT (G360)/ENVELOPE FEEDER (G362)

SEE SECTION G360/G362 FOR DETAILED TABLE OF CONTENTS

DUPLEX UNIT (G361)

SEE SECTION G361 FOR DETAILED TABLE OF CONTENTS

G112/G113/G116/G094/G095/G091 vi SM

DUPLEX UNIT (G552)

SEE SECTION G552 FOR DETAILED TABLE OF CONTENTS

FOUR-BIN MAILBOX (G553)

SEE SECTION G553 FOR DETAILED TABLE OF CONTENTS

ONE-BIN SHIFT TRAY (G554)

SEE SECTION G554 FOR DETAILED TABLE OF CONTENTS

PAPER TRAY UNIT (G555)/ENVELOPE FEEDER (G556)

SEE SECTION G555 FOR DETAILED TABLE OF CONTENTS

PAPER TRAY UNIT (G399)/ENVELOPE FEEDER (G807)

SEE SECTION G399/G807 FOR DETAILED TABLE OF CONTENTS

DUPLEX UNIT (G806)

SEE SECTION G806 FOR DETAILED SECTION DESCRIPTION

SM vii G112/G113/G116/G094/G095/G091

IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the printer and peripherals, make sure that the printer power cord is unplugged.

2. The wall outlet should be near the printer and easily accessible.

3. Note that some components of the printer and the paper tray unit are supplied with electrical voltage even if the main power switch is turned off.

4. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components.

5. The inside and the metal parts of the fusing unit become extremely hot while the printer is operating. Be careful to avoid touching those components with your bare hands.

HEALTH SAFETY CONDITIONS

Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attention.

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The printer and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models.

2. The NVRAM on the system control board has a lithium battery which can explode if replaced incorrectly. Replace the NVRAM only with an identical one. The manufacturer recommends replacing the entire NVRAM. Do not recharge or burn this battery. Used NVRAM must be handled in accordance with local regulations.

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame.

2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.)

3. Dispose of replaced parts in accordance with local regulations.

4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100 batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical reactions and heat build-up.

LASER SAFETY

The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required.

WARNING

Use of controls, or adjustment, or performance of procedures other than those specified in this manual may result in hazardous radiation exposure.

WARNING

WARNING: Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser beams can seriously damage your eyes.

Caution Labels

G065RLW.WMF

LASER-3.WMF

LASER-1.WMF

Lithium Batteries (Memory Back-up)

CAUTION

The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer’s instructions.

Warning Concerning Copyright

Many documents are copyrighted. Such documents may not be reproduced by copying or in any other form without the express permission of the copyright holder.

Conventions in this Manual

This manual uses several symbols and some simple abbreviations.

Symbol What it means













HP Home Position

T/S Transfer/Separation

The following notations are used in text to describe the direction of paper feed: lengthwise and sideways. The annotations “SEF” and “LEF” denote “Short Edge Feed” and “Long Edge Feed’. (The arrows indicate the direction of paper feed.)

Refer to section number See Core Tech Manual for details Screw Connector E-ring C-ring

Lengthwise (SEF) Sideways (LEF)

INSTALLATION

PREVENTIVE MAINTENANCE

REPLACEMENT AND ADJUSTMENT

TROUBLESHOOTING

FOUR-BIN MAILBOX G553

TAB

POSITION 1

TAB

POSITION 2

TAB

POSITION 3

TAB

POSITION 4

SERVICE TABLES

DUPLEX UNIT G361 DUPLEX UNIT G552 DUPLEX UNIT G806

DETAILED DESCRIPTIONS

SPECIFICATIONS

PAPER TRAY UNIT G360/ENVELOPE FEEDER G362 PAPER TRAY UNIT G555/ENVELOPE FEEDER G556 PAPER TRAY UNIT G399/ENVELOPE FEEDER G807

ONE-BIN SHIFT TRAY G554

TAB

POSITION 5

TAB

POSITION 6

TAB

POSITION 7

TAB

POSITION 8

INSTALLATION

INSTALLATION REQUIREMENTS

1. INSTALLATION

1.1 INSTALLATION REQUIREMENTS

1.1.1 ENVIRONMENT [ALL MODELS]

1. Temperature Range: 10 °C to 32 °C (50 °F to 89.6 °F)

2. Humidity Range: 15 % to 89 % RH

3. Ambient Illumination: Less than 2,000 lux (do not expose to direct sunlight).

4. Ventilation: 3 times/hr/person

5. Avoid areas that are exposed to sudden temperature changes. This includes:

1) Areas directly exposed to cool air from an air conditioner.

2) Areas directly exposed to heat from a heater.

6. Do not install this machine in an area where it will be exposed to corrosive gases.

7. Do not install the machine at locations over 2,500 m (8,125 ft.) above sea level.

8. Put the machine on a strong and level base. Inclination on any side should not exceed 5 mm.

9. Do not put the machine where it may be subjected to strong vibrations.

1.1.2 MACHINE LEVEL [ALL MODELS]

Installation

Front to back: Within 5 mm. (0.2 inches) of level.

Right to left: Within 5 mm. (0.2 inches) of level.

1.1.3 MACHINE SPACE REQUIREMENT [ALL MODELS]

Place the machine near the power source, providing the clearance as shown below:

A: Over 10 cm (4 inches)

B: Over 10 cm (4 inches)

C: Over 100 cm (40 inches)

D: Over 10 cm (4 inches)

G094I500.WMF

SM 1-1 G112/G113/G116/G094/G095/G091

MACHINE INSTALLATION [ALL MODELS]

1.1.4 POWER SUPPLY [ALL MODELS]

CAUTION

1. Make sure the plug is firmly inserted in the outlet.

2. Avoid multi-wiring.

3. Be sure to ground the machine.

Input voltage level

Permissible voltage Fluctuation: ±10 %

Do not set anything on the power cord

120 volts, 60 Hz: More than 10 A

220-240 volts, 50 Hz/60Hz: More than 6 A

1.2 MACHINE INSTALLATION [ALL MODELS]

Refer to the following sections of the Operating Instructions for installation details for all models.

1.2.1 MAIN UNIT [ALL MODELS]

1. Installing the Printer Unit: Quick Installation Guide.

2. Connecting the machine to a computer: Quick Installation Guide.

1.2.2 HARDWARE OPTIONS

1. Installing the Paper Feed Unit: Section two of the Set-up Guide. (Note: The G116 Paper Tray is unique and is not compatible with the G091 model.)

2. Installing the Envelope Feeder: Section two of the Set-up Guide. (Note: The G116 Envelope Feeder is unique, and is not compatible with the G091 model.)

3. Installing the Duplex Unit: Section two of the Set-up Guide. (Note: The G116 Duplex Unit is unique, and is not compatible with the G091 model.)

4. [G091 only] Installing the One-Bin Shift Tray. Section two of the Set-up Guide.

5. [G091 only] Installing the Four-Bin Mailbox. Section two of the Set-up Guide. (NOTE: The Mailbox and One-Bin Shift Tray are not supported for the G116 model.)

1.2.3 MEMORY OPTIONS [ALL MODELS]

1. Installing the Memory Unit: Section two of the Set-up Guide.

2. Installing the Hard Disk: Section two of the Set-up Guide.

G112/G113/G116/G094/G095/G091 1-2 SM

SUPPLIES [ALL MODELS]

1.2.4 PRINTER INTERFACE OPTIONS

1. Ethernet (G112/G094 models only): Section two of the Set-up Guide.

2. IEEE1394: Section two of the Set-up Guide.

3. IEEE802.11b: Section two of the Set-up Guide.

4. Bluetooth: Section two of the Set-up Guide.

NOTE: The Ethernet is standard for the G113/G116 and G091/G116 models.

1.2.5 DRIVERS AND SOFTWARE [ALL MODELS]

Refer to section 4 of the Set-up Guide for installation procedures.

1.2.6 FIRMWARE UPGRADE [ALL MODELS]

Refer to section 5.4 of the Service Manual.

1.3 SUPPLIES [ALL MODELS]

Installation

• Maintenance kit (NOTE: The G094/G095 and G112/G113 Maintenance Kits are not interchangeable. The same applies to the G094 versus the G116 Maintenance Kits. Use the Maintenance Kit that is unique to each model.)

• AIO (NOTE: The G094/G095 AIO can be used in the G112/G113 models, and vice versa. The same interchangeability applies to the G091 and G116 AIO cartridges.)

SM 1-3 G112/G113/G116/G094/G095/G091

PREVENTIVE MAINTENANCE

USER MAINTENANCE

2. PREVENTIVE MAINTENANCE SCHEDULE

2.1 USER MAINTENANCE

NOTE: The G091/G094/G095 and the G112/G113/G116 Maintenance Kits are not

interchangeable. Ensure you are using the correct kit for the model you are servicing.

The customer can do all PM items with the Maintenance Kit.

Meter-charge mode must be set to “disabled” (Engine SP mode 5930).

Cross-reference: Section 5.3 Engine service mode

The Operation panel shows “Replace Maintenance Kit” when the PM counter gets to 90K. After the user replaces the fusing unit in the maintenance kit, the machine automatically resets the PM counter.

2.1.1 G112 SERIES (G112/G113 AND G094/G095)

Item Quantity Remarks

Fusing unit 1 Transfer roller 1 Paper feed roller 3 For standard and optional trays Friction pad 3 For standard and optional trays

Preventive

Maintenance

2.1.2 G116 SERIES (G116 AND G091)

Item Quantity Remarks

Fusing unit 1 Transfer roller 1 Paper feed roller 1 For standard tray Paper feed roller 2 For optional tray(s) Friction pad 1 For standard tray Friction pad 2 For optional tray(s)

SM 2-1 G112/G113/G116/G094/G095/G091

SERVICE MAINTENANCE

2.2 SERVICE MAINTENANCE

The table shows the PM items done by service.

NOTE:

1) To disable the user's PM warning, set meter-charge mode to “ON” in Printer Engine Service Mode.

2) Make sure to reset the PM counters with engine SP mode 7-804 after you complete PM.

• 7-804-1: Transfer roller

• 7-804-2: Paper feed roller

• 7-804-3: Fusing unit.

• (G116/G112/G113 only) SP 7804 255: Paper

Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect

2.2.1 MAIN UNIT [ALL MODELS]

Item 90K EM Quantity Remarks

Paper Feed

Paper Feed Roller R C 1 Clean with water Friction Pad R C 1 Clean with water Registration Roller C C 1 Clean with water Bottom Plate Pad C C 1 Clean with water Around the Drum Transfer Roller R 1 Fusing Unit and Paper Exit Hot Roller R 1 Pressure Roller R 1 Hot Roller Strippers

Fusing Thermistor

Bushings - Hot Roller R 2 Bushings - Pressure Roller R 2 Fusing Entrance and Exit Guide

Plates

R C

C 1 each

G091/G116: 5 G094/G095/ G112/G113: 3

Clean with alcohol if necessary.

Clean with water or alcohol

2.2.2 PAPER TRAY UNIT [ALL MODELS]

90K EM Quantity NOTE Paper Feed Roller R C 1 Clean with water Friction Pad R C 1 Dry cloth Bottom Plate Pad C C 1 Clean with water

G112/G113/G116/G094/G095/G091 2-2 SM

SERVICE MAINTENANCE

2.2.3 ONE-BIN SHIFT TRAY [G091 ONLY]

90K EM Quantity NOTE Exit Rollers Driven Rollers Transport Rollers Paper Tray Tray Paper Sensor

C C C C C

Clean with water Clean with water Clean with water Clean with water Clean with water

2.2.4 FOUR-BIN MAILBOX [G091 ONLY]

90K EM Quantity NOTE Exit Rollers Driven Rollers Trays

C C C

NOTE: The optional One-Bin Shift Tray and the Four Bin Mailbox units are for the

G091 machine only. [These two options are not supported for the successor G116 model.]

Clean with water Clean with water Clean with water

Preventive

Maintenance

SM 2-3 G112/G113/G116/G094/G095/G091

REPLACEMENT AND ADJUSTMENT

GENERAL

3. REPLACEMENT AND ADJUSTMENT

CAUTION

Turn off the main power switch and unplug the machine before attempting any of the procedures in this section.

The Replacement and Adjustment procedures in this section are for all models, unless otherwise specified. Differences are shown with the machine code.

NOTE: This manual uses these symbols.  : See or Refer to  : Screws  : Connector

3.1 GENERAL

3.1.1 PRECAUTIONS ON DISASSEMBLY [ALL MODELS]

Use extreme caution when removing and replacing components. The cables in the machine are located very close to moving parts. Proper cable routing is a must.

Before removing any component from the machine, note any cable routings that may be affected. After components have been removed, any cables that have been displaced during the procedure must be rerouted as closely as possible to their original positions.

Before servicing the machine:

1. Verify that documents are not stored in memory.

2. Remove the toner cartridge before you remove parts.

3. Unplug the power cord.

4. Work on a flat and clean surface.

5. Replace with authorized components only.

6. Do not force plastic material components.

Ensure that all components are returned to their original positions, when you have completed service activity.

Adjustment

Replacement

SM 3-1 G112/G113/G116/G094/G095/G091

GENERAL

Laser unit

1. Do not loosen or adjust the screws securing the LD drive board on the LD unit. Doing so will throw the LD unit out of adjustment.

2. Do not adjust the variable resistors on the LD unit, as these are permanently adjusted at the factory. If replacement of the LD drive board is necessary, replace the entire LD unit.

3. Keep the polygon mirror and toroidal lens free of dust. Laser performance is very sensitive to dust on these components.

4. Do not touch the shield glass or the surface of the polygon mirror with bare hands.

5. Do not adjust the Laser Synchronization detector on the LD unit, as these are permanently adjusted at the factory. If the position of the Laser Synchronization detector has changed from the factory set position, SC 322 will be shown.

Transfer Roller

1. Never touch the surface of the transfer roller with bare hands.

2. Be careful not to scratch the transfer roller, as the surface is easily damaged.

Fusing

1. After installing the fusing thermistor, make sure that it is in contact with the hot roller and that the roller can rotate freely.

2. Be careful to avoid damage to the hot roller stripper pawls and their tension springs.

3. Do not touch the fusing lamp and rollers with bare hands.

4. Make sure that the fusing lamp is positioned correctly and that it does not touch the inner surface of the hot roller.

Paper Feed

1. Do not touch the surface of paper feed rollers.

2. To avoid misfeeds, the side and end fences in each paper tray must be positioned correctly so as to align with loaded paper size.

G112/G113/G116/G094/G095/G091 3-2 SM

SPECIAL TOOLS

3.1.2 RELEASING PLASTIC LATCHES [ALL MODELS]

Many of the parts are held in place with plastic latches. The latches break easily, so release them carefully.

To remove such parts, press the hook end of the latch away from the part to which it is latched.

G094R513.WMF

3.1.3 AFTER SERVICING THE MACHINE [ALL MODELS]

1. Make sure all parts that require grounding are properly grounded.

2. Make sure the interlock switch is functioning.

3. Do not leave unused parts inside the machine.

4. Do not leave any tools inside the machine.

5. Make sure all wires are properly connected and routed.

6. Make sure wires are not jammed between parts of the machine.

7. Print a configuration sheet to verify machine operation. (See Printer Reference Guide for procedure.)

3.2 SPECIAL TOOLS

Part Number Description Q’ty Remarks

N8036701 Flash Memory (PCMCIA) Card - 4MB 1

N8031000 Flash Memory (PCMCIA) Card Case 1

B6456700 PCMCIA Card Adapter 1

A0069104 Scanner Positioning Pin (4 pieces/set) 1

B6455010 SD Card Kit (64MB) 1

B6456800 USB Reader/Writer 1

G0219350 Loop Back Connector 1 Used in common with other printers.

Used in common with other printers. (Use with G094/G095/G091)

Used to allow SD card download/ upload via a PCMCIA card slot. (Use with G112/G113/G116)

Used for LD Unit positioning. Used in common with the G073 series and other models.

Used for service activities (firmware update, etc.). (Use with G112/G113/ G116)

For use with SD Card Kit (Use with G112/G113/G116)

Adjustment

Replacement

SM 3-3 G112/G113/G116/G094/G095/G091

COVERS

3.3 COVERS

3.3.1 FRONT COVER [ALL MODELS]

To open the front cover, gently push the cover inward (2 hooks).

3.3.2 UPPER COVER [G112 SERIES]

NOTE: Remove the exit guide plate

after you have removed the upper cover.

[A]

G094R514.WMF

[B]

[C]

Open the front cover and rear cover (3 clamps, 2 harnesses). Then remove the AIO.

[A]: Operation panel (2 hooks) [B]: Open the exit guide plate [C]: Upper cover ( x 4)

NOTE: Remove the exit guide plate

after you have removed the upper cover.

G094R201.WMF

G112/G113/G116/G094/G095/G091 3-4 SM

COVERS

3.3.3 UPPER COVER [G116 SERIES]

Open the front cover and rear cover (3 clamps, 2 harnesses). Then

[A] remove the AIO. [A]: Operation panel (2 hooks)

[B]: Upper exit cover [C]: Open the exit guide plate. [D]: Upper cover ( x4)

3.3.4 BY-PASS TRAY UNIT [ALL MODELS]

[D]

[B]

[C]

G091R201.WMF

Adjustment

Replacement

NOTE: Remove the by-pass tray unit before removing the exterior covers.

[A]: By-pass tray unit (2 hooks)

[A]

G094R006.WMF

SM 3-5 G112/G113/G116/G094/G095/G091

COVERS

3.3.5 EXTERIOR COVERS [G112 SERIES]

NOTE: Pull out the standard paper tray before removing the front cover.

To remove the left or right cover, separate the machine from the optional paper tray unit first.

[B]

[A]

G094R515.WMF

[A]: Left cover ( x 2) [B]: Front cover (3 clamps,  x 2)

G094R001.WMF

[C]: Right cover (3 hooks, 1 fan cover)

3.3.6 EXTERIOR COVERS [G116 SERIES]

NOTE: Pull out the standard paper tray before removing the front cover.

[A]

G091R702.WMF

To remove the left or right cover, separate the machine from the optional paper tray unit first.

[B]

G091R703.WMF

[C]

Open the front cover. [A]: Left cover ( x 2)

[B]: Front Cover (3 clamps,  x 2) [C]: Right cover (3 hooks)

G112/G113/G116/G094/G095/G091 3-6 SM

LASER UNIT

3.4 LASER UNIT



WARNING

Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. Laser beams can cause serious eye damage.

3.4.1 CAUTION DECAL LOCATIONS [ALL MODELS]

G094R516.WMF

Adjustment

Replacement

G094R517.WMF

SM 3-7 G112/G113/G116/G094/G095/G091

LASER UNIT

3.4.2 POLYGON MIRROR MOTOR [ALL MODELS]

WARNING

Turn off the main switch and unplug the machine before attempting any of the procedures in this section. Laser beams can seriously damage your eyes.

NOTE: Do not touch the surface of the mirror with bare hands.

Operation panel ( 3.3.2)

Upper cover ([G094/G095] 3.3.2, [G091]  3.3.3)

[A]: Polygon mirror cover ( x 2) [B]: Polygon mirror motor ( x 4,

 x 1)

[A]

[B]

G094R518.WMF

3.4.3 LASER SYNCHRONIZATION DETECTOR [ALL MODELS]

Operation panel ( 3.3.2)

Upper cover ([G094/G095] 3.3.2, [G091]  3.3.3)

By-pass tray unit ( 3.3.4)

Exterior covers ([G094/G095] 3.3.5, [G091]  3.3.6)

[A]: Laser synchronization detector

( x 1)

[A]

G094R519.WMF

G112/G113/G116/G094/G095/G091 3-8 SM

LASER UNIT

3.4.4 LASER UNIT [G112 SERIES]

Upper cover ([G112 Series] 3.3.2, [G116 Series]  3.3.3)

Exterior covers ([G112 Series] 3.3.5, [G116 Series]  3.3.6)

[A]: Clip [B]: Laser unit ( x 4, 1 flat cable,  x

When reinstalling the laser unit.

Use the scanner positioning pins (P/N: A0069104) to reinstall the unit.

[C]: Set the positioning pins as

shown above. Then secure the laser unit.

[A]

[C]

[B]

Adjustment

Replacement

SM 3-9 G112/G113/G116/G094/G095/G091

G094R521.WMF

LASER UNIT

3.4.5 LASER UNIT [G116 SERIES]

[A]

G091R730.WMF

[C]

Operation panel ( 3.2 Exterior Covers)

Upper cover ( 3.2 Exterior Covers)

Left cover ( 3.2 Exterior Covers)

[A]: 230V machine only: Sheet ( x 1) [B]: Thermistor ( x 1) [C]: Clip [D]: Laser unit ( x 4, 1 flat cable,  x 2)

[D]

[B]

G091R203.WMF

G112/G113/G116/G094/G095/G091 3-10 SM

LASER UNIT

When reinstalling the laser unit

Use the scanner positioning pin (P/N: A0069104) to reinstall the unit.

[E]

G091R208.WMF

[E]: Set the positioning pins as shown above. Then secure the laser unit.

Adjustment

Replacement

SM 3-11 G112/G113/G116/G094/G095/G091

LASER UNIT

3.4.6 LASER DIODE UNIT [ALL MODELS]

[C]

[a]

[D]

G094R522.WMF

Laser Unit ( 3.4.4) [A]: Spring

[B]: LD unit holders (x 2) [C]: Loosen the screw ( NOTE 1 below) [D]: Nut [E]: LD unit

NOTE:

1) Do not remove the screws that secure the LD board.

2) Do not touch any variable resistors on the LD board.

[A]

[B]

[E]

When re-installing the LD unit:

Tighten the screw [C] until the unpainted portion of the screw [a] is not visible.

After installing the LD unit, perform the Laser Beam Pitch Adjustment ( 3.4.7).

G112/G113/G116/G094/G095/G091 3-12 SM

LASER UNIT

3.4.7 LASER BEAM PITCH ADJUSTMENT [ALL MODELS]

1. Print out the following test patterns – cross-stitch pattern and two-dot argyle

pattern.

• Select the test pattern with SP 2902.

• After selecting a pattern, the display automatically goes to SP 5902. Use SP

5902-1 to print one test pattern.

• After completing the adjustment, reset SP 2902 to ‘no specified’.

2. Check these test patterns. If the laser beam pitch is not correct, the images are

as follows.

• Cross-stitch pattern: Vertical black strips seem to appear.

• Argyle pattern: The density of the diagonal lines is light or the lines have

disappeared.

3. Adjust the LD unit holder position: Tighten or loosen the screw [C] (see the

previous page) until the printout appears as follows.

• Cross-stitch pattern: The thin lines are of uniform thickness (no striping effect should appear on the printout).

• Grid pattern: The diagonal lines appear clearly and are of normal density.

Adjustment

Replacement

G094R523.WMF

SM 3-13 G112/G113/G116/G094/G095/G091

Adjustment not complete

Adjustment complete

TRANSFER ROLLER [ALL MODELS]

3.5 TRANSFER ROLLER [ALL MODELS]

NOTE: Do not touch the transfer roller surface.

Remove the AIO cartridge before removing the transfer roller

[A]: Transfer roller

[A]

3.6 TONER END SENSOR [ALL MODELS]

Remove the AIO cartridge before removing the transfer roller [A]: Toner end sensor (4 hooks,

 x 1)

[A]

G094R524.WMF

G094R525.WMF

G112/G113/G116/G094/G095/G091 3-14 SM

FUSING

3.7 FUSING



CAUTION

Allow time for the unit to cool before doing the following procedure.

3.7.1 FUSING UNIT [ALL MODELS]

NOTE: Lift both hooks before attempting to remove the fusing unit from the

machine.

[A]: Rear cover [B]: Fusing unit (2 hooks [C])

[B]

[C]

[A]

Adjustment

Replacement

G094R007.WMF

SM 3-15 G112/G113/G116/G094/G095/G091

FUSING

3.7.2 HOT ROLLER AND FUSING LAMP [ALL MODELS]

NOTE:

1) Remove both springs before taking apart the fusing unit assembly. This will relieve pressure on the unit.

2) When reinstalling the fusing unit assembly, install both springs last. This will reset the springs back to their default position.

[A]

[B]

G094R008.WMF

[C]

[D]

Fusing Unit ( 3.7.1) [A]: Left cover ( x 1)

[B]: Upper fusing unit assembly ( x 4, 2 springs) [C]: Right cover ( x 1) [D]: Lamp holders ( x 1 each)

(Procedure continued on next page)

G094R009.WMF

[D]

G112/G113/G116/G094/G095/G091 3-16 SM

FUSING

3.7.2 Hot Roller and Fusing Lamp continued

NOTE:

1) Take the gear and the pin off first, before removing the hot roller from the unit.

2) Use a small screwdriver to separate the guide plate from the unit.

3) Before installing the new hot roller, peel off 3 cm (1 inch) from both ends of the protective sheet on the new hot roller. Make sure to remove the rest of the paper before starting the machine.

Adjustment

Replacement

[E]

G094R526.WMF

[E]: Fusing Lamp ( x 2)

NOTE: The colored cable must be at the hot roller gear side. [F]: Guide plate (3 hooks) [G]: Hot roller strippers (1 spring each) [H]: Hot roller (2 C-rings, 1 gear, 2 bushings)

[H]

[F]

[G]

G094R003.WMF

SM 3-17 G112/G113/G116/G094/G095/G091

FUSING

3.7.3 PRESSURE ROLLER [ALL MODELS]

[D]

[C]

[B]

[A]

Fusing Unit ( 3.7.1)

Hot roller and fusing lamp ( 3.7.2) [A]: Pressure roller

[B]: Bushing [C]: Pressure roller lever [D]: Spring

[D]

[C]

G094R012.WMF

[B]

G112/G113/G116/G094/G095/G091 3-18 SM

FUSING

3.7.4 THERMISTOR AND THERMOSTAT [ALL MODELS]

[E]

[C]

[D]

[B]

[A]

Adjustment

Replacement

G094R011.WMF

Hot roller and fusing lamp ( 3.7.2) [A]: Wire cover ( x 1)

[B]: Grounding plate ( x 2, 1 wire) [C]: Fusing unit connector ( x 6,  x 1, 2 hooks) [D]: Thermistor ( x 1, 1 harness) [E]: Thermostat ( x 1)

NOTE:

1) When removing the thermistor, remove the entire unit first and then separate it into two parts.

2) Do not touch the thermostat with your hands.

SM 3-19 G112/G113/G116/G094/G095/G091

FUSING

3.7.5 HOT ROLLER STRIPPERS [G112 SERIES]

[A]

G094R003.WMF

Hot roller and fusing lamp ( 3.7.2)

NOTE: Extra Hot Roller Strippers

1) Two extra hot roller strippers [A] are available for this machine. These are used to provide a better grip for narrower paper. This helps prevent paper from curling around the hot roller.

2) When installing the 2 extra hot roller strippers, insert them in the two slots using a small pair of pliers until they snap into place.

G112/G113/G116/G094/G095/G091 3-20 SM

FUSING

3.7.6 HOT ROLLER STRIPPERS [G116 SERIES]

[A]

[B]

G091R510.WMF

Adjustment

Replacement

[C]

G091R505.WMF

[A]: Guide plate (3 hooks) [B]: Hot roller strippers (1 spring each) [C]: Hot roller (2 C-rings, 1 gear, 2 bushings).

NOTE: Before installing the new hot roller, peel off 3 cm (1 inch) from both ends of

the protective sheet on the new roller. Also, remove the rest of the paper before starting the machine.

SM 3-21 G112/G113/G116/G094/G095/G091

PAPER FEED

3.8 PAPER FEED

3.8.1 PAPER FEED ROLLER [ALL MODELS]

NOTE: Pull out the paper tray before removing the paper feed roller.

[A]: Paper feed roller

3.8.2 FRICTION PAD [ALL MODELS]

[A]

G094R002.WMF

NOTE: Remove the paper tray unit from the machine before removing the friction

pad.

[A]: Friction pad (2 hooks, 1 spring)

[A]

When reinstalling the friction pad follow this order

1. Replace the spring.

2. Insert the right side of the friction pad first followed by the left side.

3. Gently push the friction pad down into the slot and then pull forward very slightly.

G094R010.WMF

G112/G113/G116/G094/G095/G091 3-22 SM

BY-PASS TRAY

3.9 BY-PASS TRAY

3.9.1 BY-PASS TRAY UNIT AND BY-PASS FEED ROLLER

[ALL MODELS]

[A]

[B]

[C]

G094R527.WMF

[E]

Left cover ([G112 Series] 3.3.5, [G116 Series]  3.3.6)

Front cover ([G112 Series] 3.3.5, [G116 Series]  3.3.6)

Remove the AIO [A]: Paper guide ( x 2)

[B]: Actuator [C]: Solenoid ( x 1) [D]: By-pass feed roller [E]: Gear (1 hook)

When reinstalling the paper guide.

1. Set the paper guide on the bushing.

2. Install the right side of the actuator on the paper guide.

3. Install the left side of the actuator in the machine.

[D]

G094R528.WMF

Adjustment

Replacement

4. Install the paper guide.

5. Check that the actuator moves smoothly and swings freely.

SM 3-23 G112/G113/G116/G094/G095/G091

PRINTER CONTROLLER BOARD [ALL MODELS]

3.10 PRINTER CONTROLLER BOARD [ALL MODELS]

The board for the G112/G094 is different from the board for the G113/G095. Make sure to install the correct board.

NOTE:

1) Remove the Duplex Unit before you remove the controller board. [G116/G091 machine only]

2) The screws on the printer controller board are hand screws. Gently turn these screws when removing the printer control board.

3) Pull on the handle to remove the printer controller board from the machine.

[A]: Printer controller board ( x 2) [B]: NVRAM

NOTE: Remove the NVRAM from the

old printer controller board and insert it on the new board.

[A]

G094R005.WMF

[B]

G112/G113/G116/G094/G095/G091 3-24 SM

ENGINE BOARD [ALL MODELS]

3.11 ENGINE BOARD [ALL MODELS]

[B]

[C]

Adjustment

[A]

Replacement

G094R529.WMF

[D]

Left cover ([G112 Series] 3.3.5, [G116 Series]  3.3.6)

Printer controller board ( 3.10) [A]: Bracket ( x 7, 1 grounding wire)

NOTE: Be careful not to damage the flat cable.

[B]: Clip [C]: Engine board ( x 4, all connectors)

NOTE: Remove the NVRAM [D] from the old engine board and insert it on the

new board.

SM 3-25 G112/G113/G116/G094/G095/G091

MAIN MOTOR [ALL MODELS]

3.12 MAIN MOTOR [ALL MODELS]

Left cover ([G112 Series] 3.3.5, [G116 Series]  3.3.6)

[A]: Main motor ( x 4,  x 1)

[A]

G094R530.WMF

3.13 SOLENOIDS AND CLUTCHES [ALL MODELS]

Left cover ([G094/G095] 3.3.5, [G091]  3.3.6)

[A]: By-pass feed solenoid

( x 1,  x 1)

[B]: Gear (1 hook) [C]: Stopper ( x 1) [D]: Relay clutch ( x 1 x 1) [E]: Paper feed clutch ( x 1)

Main motor ( 3.12) [F]: Registration clutch

( x 1 x 1)

[F]

[C]

[E]

G094R531.WMF

[D]

[A]

G112/G113/G116/G094/G095/G091 3-26 SM

[B]

POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD

3.14 POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD

[ALL MODELS]

[A]

[B]

G094R004.WMF

[D]

Adjustment

Replacement

[C]

[E]

G094R532.WMF

Left cover ([G112 Series] 3.3.5, [G116 Series]  3.3.6)

Fusing unit ( 3.7.1) [A]: PSU cover ( x 2)

[B]: PSU assembly ( x 7, all connectors) [C]: High voltage supply board ( x 4) [D]: 230-volt machine only: Choke coil ( x 2  x 1) [E]: PSU ( x 5)

SM 3-27 G112/G113/G116/G094/G095/G091

COOLING FAN [ALL MODELS]

3.15 COOLING FAN [ALL MODELS]

NOTE: The cooling fan must be reinstalled to the original position. Do not reinstall

the cooling fan opposite to the original position.

Right cover ([G112 Series] 3.3.5, [G116 Series]  3.3.6)

[A]

[A]: Cooling fan ( x 1,  x1)

G094R501.WMF

G112/G113/G116/G094/G095/G091 3-28 SM

IMAGE ADJUSTMENT

3.16 IMAGE ADJUSTMENT

3.16.1 REGISTRATION ADJUSTMENT [ALL MODELS]

The image registration is adjusted using the User Program Mode menu “Maintenance-Registration”. See the Printer Reference guide, “Making Printer Settings with the Control Panel-Maintenance Menu” for more details.

3.16.2 PARALELLOGRAM IMAGE ADJUSTMENT

[ALL MODELS]

If a parallelogram image (see example below) is printed while adjusting printing registration, use the following procedure.

Examples of parallelogram images

Adjustment

Replacement

(a)

(b)

NOTE: Use the scanner positioning pin (P/N: A0069104) for the adjustment.

1. Remove the upper cover ([G112 Series] 3.3.2, [G116 Series]  3.3.3)

2. Put the positioning pin into one of the two positioning holes on the laser unit,

depending upon the image adjustment required.

3. Loosen the four screws and move the laser unit.

4. Tighten the laser unit.

5. Print the trimming area pattern to check the image alignment. If a parallelogram

still exists, repeat steps 3 to 5 until image squareness is achieved. (If you cannot achieve image squareness using one positioning hole, try repeating this procedure using the other positioning hole.)

G094R533.WMF

SM 3-29 G112/G113/G116/G094/G095/G091

TROUBLESHOOTING

SERVICE CALL CONDITIONS

4. TROUBLESHOOTING

4.1 SERVICE CALL CONDITIONS

NOTE: SC codes that are not the same for all models are shown in the left side

margin. If no model-specific identifier is present in the left side margin, assume that code applies to all models.

4.1.1 SUMMARY

There are 2 levels of service call conditions.

Level Definition Reset Procedure

Only a service representative can reset this SC. This will prevent damage to the machine. The machine cannot be used.

The SC can be reset by turning the operation switch off and on (if the SC was caused by a sensor error).

Enter engine SP mode 5810 and press “#”. When ‘execute’ is displayed, press “#” again. Then press ‘Escape’. Then turn the main power off/on.

Switch the main power off and on.

NOTE:

1) If the problem is with electrical circuit boards,disconnect the connectors first. Then reconnect the connectors before you replace the PCBs.

2) If the problem is with a motor lock, first examine the mechanical load. Then replace motors or sensors.

Trouble-

shooting

SM 4-1 G112/G113/G116/G094/G095/G091

SERVICE CALL CONDITIONS

4.1.2 SC CODE DESCRIPTIONS

Code No. Symptom Possible Cause

541 A

Charge roller current leak 302 B A charge roller current leak signal is

detected.

Polygon motor error 320 B The polygon motor does not reach its

operating speed within 10 seconds after the polygon motor on signal, or the lock signal is not detected for more than a certain time during operation.

1st laser synchronization error 322 B The laser synchronization detector

cannot detect the laser synchronization signal for more than 5 consecutive 100 ms intervals.

LD drive current exceeded 323 B The LD driver detects this error for

more than 500 ms. 2nd laser synchronization error 326 B

The 1

LD1 is already on, but the laser synchronization detector cannot detect the laser synchronization signal from the 2

LD for more than 5

consecutive 100 ms intervals. Development bias leak 391 B A development bias leak signal is

detected.

Main motor lock 500 B A main motor lock signal is not

detected for more than 700 ms after the main motor starts to rotate, or the lock signal is not detected for more than a certain time during rotation after the last signal.

Unstable fusing temperature During warm-up, the fusing temperature rises by less than 20 °C

during 11 seconds. The fusing temperature detected by the thermistor was 0 °C 5 seconds

after the fusing relay was turned on.

• Cartridge (charge roller) defective

• High voltage supply board

defective

• Defective cartridge connection

• Polygon motor

• Polygon motor cable

• Laser synchronization detector

board out of position

• Laser synchronization detector board or cable defective

• Laser synchronization mirror out of position

• LD unit defective

• Engine board defective

• LD unit defective

• Laser synchronization detector

board out of position

• LD unit defective

• Engine board defective

• High voltage supply board

defective

• Defective cartridge connection

• Main motor defective

• Too much load on the drive

mechanism

• Thermistor defective

• Fusing lamp open

• Fusing thermostat open

• Power supply board defective

• Defective connection of the fusing

unit

G112/G113/G116/G094/G095/G091 4-2 SM

SERVICE CALL CONDITIONS

Code No. Symptom Possible Cause

Fusing temperature warm-up error 542 A The fusing temperature does not reach more than 80 °C 17.5 seconds

after the main switch is turned on.

• Thermistor defective

• Fusing lamp open

• Fusing thermostat open

• Power supply board Defective

• Defective connection of the fusing

unit

543 A

Fusing overheat error A fusing temperature of over 245 °C

is detected for 1 second by the fusing

• Fusing thermistor defective

• Power supply board defective

thermistor. A fusing temperature of over 235 °C

is detected for 1 second after the fusing lamp has been turned off.

The dual monitoring circuitry of the BICU detects extremely high temperature and tripped the relay circuit off.

544

G091 Only

Fusing overheat error (hardware circuit detection)

The dual monitoring circuitry of the BICU detects extremely high

• Power supply unit defective

• I/O board (IOB) defective

• BICU defective

• Fusing thermistor defective

temperature and tripped the relay circuit off.

546 A

Fusing lamp stays on 545 A The fusing lamp stays on more than

12 seconds after the main motor has been turned off.

Unstable fusing temperature During standby, within 500 ms, the fusing temperature goes below 60 °C twice or over 60 °C three times. Within 1 minute, a 60 °C increase or

• Fusing thermistor defective

• Power supply board defective

• Defective connection of the fusing

unit

• Fusing thermistor defective

• Power supply board defective

• Defective connection of the fusing

unit

decrease in fusing temperature is detected during five different onesecond intervals.

590

G112 G113 G094 G095

Zero cross signal malfunction 547 B Zero cross signals are not detected

within 5 seconds.

Fusing fan motor error

The CPU detects an exhaust fan lock signal for more than 3.5 seconds.

The engine board cannot communicate with the duplex unit.

• Power supply board defective

• Defective mains power supply

condition

• Poor connection of the exhaust fan motor

• Too much load on the motor drive

Only

Communication error - duplex unit 610 B The engine board cannot

communicate with the duplex unit.

• Defective connection between engine board and duplex unit

• Engine board defective

• Duplex control board defective

Trouble-

shooting

SM 4-3 G112/G113/G116/G094/G095/G091

SERVICE CALL CONDITIONS

Code No. Symptom Possible Cause

Communication error - GAVD 650 B

• The engine board detects an unknown device on the I

C I/F

• Engine board defective

bus (internal bus on the engine control board).

• The engine board detects an I

I/F bus error.

651 B

Communication error - FCI

• Engine board defective

• The engine board detects an

unknown device on the IC I/F bus (internal bus on the engine control board).

• The engine board detects an IC I/F bus error.

Tray shift did not finish within a certain time after the shift motor turned on.

The IPU does not respond with the settings required to start memory image processing.

Shift tray motor error 726

G091 only

Tray shift did not finish within a certain time after the shift motor

• Shift motor defective

• Shift tray: Left shift sensor or right

shift sensor defective

turned on.

G112/G113/G116/G094/G095/G091 4-4 SM

CONTROLLER ERROR

4.2 CONTROLLER ERROR

The following table describes the controller error codes. These codes are displayed at power-on, or after the power-on self test, if an error occurs.

Code Description Required Action

640

641

670 Engine response error

671

800 Video data error

818 System timeout error

819 Kernal end error

820 Controller CPU error 821 CPU and ASIC timer error

822 HDD timeout error

823 NIB self test error

824 NVRAM error 827 SDRAM error 828 Flash ROM error 829 Optional RAM error

835 Parallel interface error 836 Font ROM error 837 Optional font ROM error 838 Clock generator error

Engine to controller communication error.

Engine to controller communication error (no answer).

Controller-to-operation panel communication error at startup

• Examine the connection between the controller and the engine board.

• Replace the engine board if the error is frequent.

• Replace the controller if the error is frequent.

• Examine the connection between the

controller and the engine board.

• Replace the engine board if the error is frequent.

• Engine board installed incorrectly

• Engine board defective

• Controller board defective

• Controller stalled

• Controller board installed incorrectly

• Controller board defective

• Operation panel connector loose or defective

• Examine the connection between the

controller and the engine board.

• Replace the engine board if the error is frequent.

• Defective controller

• Replace the controller if it occurs frequently.

• HDD error

• Software application error

• RAM shortage

• Replace the controller if the error is frequent.

• Turn off the machine and turn it back on.

• Replace the controller if the error is frequent.

• Examine the connection between the HDD

and the controller

• Replace the HDD if the error is frequent.

• Turn off the machine and turn it back on.

• Examine the connection between the NIB

and the controller.

• Replace the NIB if the error is frequent.

• Replace the NVRAM if the error is frequent.

• Replace the controller if the error is frequent.

• Examine the connection of the optional

memory.

• Replace the optional memory if the error is frequent.

• Replace the controller if the error is frequent.

• Not used for this model.

• Replace the controller if the error is frequent.

Trouble-

shooting

SM 4-5 G112/G113/G116/G094/G095/G091

CONTROLLER ERROR

Code Description Required Action

850 NIB interface error 851 IEEE1394 interface error 853

Wireless LAN Error: Card Error 1

• Replace the controller if the error is frequent.

• Wireless LAN card not inserted into the

wireless LAN board

854 855

Wireless LAN Error: Card Error 2 Wireless LAN Error: Card Error 3

• Wireless LAN card has been removed

• Wireless LAN card defective

• Wireless card connection not tight

856

Wireless LAN Error 4: Board

• Wireless LAN card board defective

• PCI connector loose

857 USB I/F Error

• The USB driver can generate three types of errors: RX, CRC, and STALL errors. Only the STALL error can generate this SC code.

• Defective controller board

860

G116 G091

Only

862 HDD damaged cluster error

HDD start-up error

• Turn off the machine and turn it back on.

• Examine the connection between the HDD

and the controller.

• Replace the HDD if the error is frequent.

863 HDD data unable to read 864 HDD data access error 865 HDD access error 900 Controller counter error

FGATE error 955 The IPU does not respond with

the settings required to start

• Replace the NVRAM if the error is frequent.

• Software bug; reboot the machine

• Internal parameter incorrect

• Insufficient working memory

memory image processing.

990 Software performance error

• Software defective; reboot the machine

• Internal parameter incorrect

• Insufficient working memory

• When this SC occurs, the file name, address,

and data will be stored in NVRAM.

Note the above data and the situation in which this SC occurs. Then report the data and conditions to your technical control center.

991 Software continuity error

• Software bug; reboot the machine

• Internal parameter incorrect

• Insufficient working memory

998 Application start error

• Software defective; change the firmware for the application that failed

• An option required by the application (RAM, DIMM, board) is not installed

999 Software update error

• Try downloading the controller software again.

G112/G113/G116/G094/G095/G091 4-6 SM

ELECTRICAL COMPONENT DEFECTS [ALL MODELS]

4.3 ELECTRICAL COMPONENT DEFECTS [ALL MODELS]

4.3.1 SENSORS

Component CN Condition Symptom

Open

Paper Exit 6-B2

Shorted

Paper Overflow 6-B5

Registration 16-A2

Remaining paper sensor 1

Remaining paper sensor 2

Toner End 16-A12

16-A5

16-A8

Open

Shorted The paper overflow message is displayed.

Open

Shorted

Open

Shorted

Open

Shorted

High Toner near-end (toner end) is not detected.

Low The add toner message is displayed.

NOTE: The CN numbers describe the connector number on the engine board.

The Paper Jam indicator will light whenever a print is made.

The Paper Jam indicator lights even if there is no paper.

The paper overflow message is not displayed even when a paper overflow condition exists.

The Paper Jam indicator will light whenever a print is made.

The Paper Jam indicator lights even if there is no paper.

The Paper End indicator lights even if paper is placed in the 1st paper tray.

The Paper End indicator does not light even if there is no paper in the 1st paper tray.

The machine cannot determine the paper near-end condition properly.

Trouble-

shooting

4.3.2 SWITCHES [ALL MODELS]

Component CN Condition Symptom

272-1,3

Main

Front Cover Safety

Rear Cover Safety

(PSU 120 V)

270-1,2

(PSU 230 V)

9-1

9-3 5-3

NOTE: The CN numbers describe the connector number on the engine board

(except for the main switch).

Open The machine does not turn on.

The machine does not turn off.

Shorted

Open

Shorted

Open

Shorted

The Front Cover Open message is not displayed even if the front cover is opened.

The Front Cover Open message is displayed even if the front cover is closed.

The Rear Cover Open message is not displayed even if the rear cover or paper exit cover is opened.

The Rear Cover Open message is displayed even if the rear cover or paper exit cover is closed.

SM 4-7 G112/G113/G116/G094/G095/G091

BLOWN FUSE CONDITIONS [ALL MODELS]

4.4 BLOWN FUSE CONDITIONS [ALL MODELS]

Fuse

115 V 220 - 240 V

Power Supply Board

FU1 15 A/125 V ---- Machine does not start FU2 6.3 A/250 V 3.15 A/250 V Machine does not start FU3 5 A/125 V 5 A/250 V Machine does not start

FU4 5 A/125 V 5 A/250 V

Rating

Symptom when turning on the main

switch

Machine does not start (The LEDs turn on for a moment.)

4.5 LEDS [ALL MODELS]

No LEDs are used for this model (except for the NIB - refer to section 6.7).

G112/G113/G116/G094/G095/G091 4-8 SM

SERVICE TABLES

SERVICE PROGRAM MODE [ALL MODELS]

5. SERVICE TABLES

5.1 SERVICE PROGRAM MODE [ALL MODELS]

NOTE: Differences that are machine specific are noted in the margin with the

machine code.

CAUTION

Do these before you go into the service program mode:

• Make sure there is no print data in the printer buffer (the Data In LED must not be lit or blinking).

• If there is some data in the buffer, wait until all data has been printed.

5.1.1 ENABLING AND DISABLING SERVICE PROGRAM MODE

Entering the Service Mode

There are two ways to enter the service mode.

Method 1: Turn the machine on while

pressing the “On Line” key and “Escape” key together until “1. Service Menu1” appears on the display.

NOTE: If you switch the machine off, any

On Line

jobs stored on the hard disk using the sample print and protected print features will be deleted.

Job Reset

Escape

Check first with the user tools to see if there are any jobs stored with these features

Form Feed

# Enter

(Menu key - Sample Print, or Protected Print).

Power Error Data In

Method 2: Press the “Up/Down arrow” keys

together for about 5 seconds, then press the “Enter” key. “1. Service Menu1” appears on the display.

G094S509.WMF

NOTE: The machine automatically goes off line when you enter the service mode

Inputting a Value or Setting for a Service Program

Tables

Service

Enter the required program mode as explained above. The setting appearing on the display is the current setting. Select the required setting using the “Up/Down arrow” keys, then press the “Enter” key. The previous value remains if the “Enter” key is not pressed.

SM 5-1 G112/G113/G116/G094/G095/G091

PRINTER CONTROLLER SERVICE MODE [ALL MODELS]

Exiting Service Mode

Select “3. End” from the service mode main menu, then press the “Enter” key. NOTE: To make the settings effective, turn the main switch off and on after exiting

service mode.

5.2 PRINTER CONTROLLER SERVICE MODE [ALL MODELS]

5.2.1 SERVICE MODE MENU (“1. SERVICE MENU”)

Service

Mode

1001 Bit Switch

1003 Clear Setting Initializes settings in the “System” menu of the user mode.

1004 Print summary

1005 Disp Version Displays the version of the controller firmware.

Description Function

Adjusts bit switch settings. Note: Currently the bit switches are not being used except

for Bit Switch 2 bit 3. See PUB(C)-051 for details.

Prints the service summary sheet (a summary of all the controller settings).

5.2.2 BIT SWITCH PROGRAMMING

NOTE: Currently the bit switches are not being used except for Bit Switch 2 bit 3.

See PUB(C)-051 for details.

1. Enter the SP mode, select “Service Menu”, then press

[Enter] twice.

2. Select #1, #2, #3, or #4 for the desired bit switch, then

press [Enter].

• [] []: Move to the next switch.

3. Adjust the bit switch using the following keys.

• [] []: Move to the next bit.

• [Escape]: Exit without saving changes.

• [Enter]: Exit and save changes.

NOTE: The left digit on the display is bit 7 and the right digit is bit 0.

Service Menu BitSW

BitSW <BitSW#1>

Sw#1 00000000 Bit0 _

4. Press [Enter] to save changes and exit.

G112/G113/G116/G094/G095/G091 5-2 SM

PRINTER ENGINE SERVICE MODE [ALL MODELS]

5.3 PRINTER ENGINE SERVICE MODE [ALL MODELS]

5.3.1 SERVICE MODE TABLE

Notation What it means

[range / default / step]

italics Comments added for reference.

DFU Denotes “Design or Factory Use”. Do not change this value. Japan only

SP1-xxx: Feed

Regist sag 1003 Adjusts the relay clutch timing at registration. Relay clutch timing determines

the amount of paper buckle at registration. (A “+” setting causes more

buckling.) 1003 1 Cassette [–8 mm ~+8 mm/0/2 mm step] 1003 2 Multi tray [By-pass] [–8 mm ~+8 mm/0/2 mm step] 1003 3 Duplex Tray [–8 mm ~+8 mm/0/2 mm step]

Example: [-9 ~ +9 / +3.0 / 0.1 mm step]. The setting can be adjusted in the range ±9, value reset to +3.0 after an NVRAM reset, and the value can be changed in 0.1 mm steps with each key press.

The feature or item is for Japan only. Do not change this value.

Fusing control Normal, Phase control 1104

Use phase control if the room lights flicker when the fusing lamp starts.

Defaults: North America – Normal (On/off control), Europe – Phase

Fusing Temp. 1105

Adjusts the fusing temperatures for printing and standby mode.

Fusing temp [150 ~ 200/ 170 / 5 deg.] DFU 1105 1

Adjusts the fusing temperature for printing on normal paper.

Fusing T Stand [140 ~ 175 / 168 / 1 deg.] DFU 1105 2

Adjusts the fusing temperature for standby mode.

1106 Fusing T Display

1106 1 Displays the current fusing temperature.

1902

Selects the number of rotations for the bypass feed roller when the paper type

is set to “Transparencies”.

If jams occur when transparencies are being used, change the setting to 2.

G112 Series: 1 = 1 rotation, 2 = 2 rotations OHP clutch rt G116 Series: 1 = 1 rotation, 2 = 2 rotations

Tables

Service

SM 5-3 G112/G113/G116/G094/G095/G091

PRINTER ENGINE SERVICE MODE [ALL MODELS]

Fusing start Normal, Roller turn DFU 1910

Roller turn: Warms up the fusing unit for 20 s just after the power switch has

been turned on or when the machine warms up from energy saver mode.

Normal: There is no 20 s warm-up period. However, just after the main power

switch is turned on, the motor turns to clean the drum.

NOTE: This SP mode is effective only when the internal

temperature is less than 15 C.

Warm up control Normal, Curl control 1912

G116 G091 Only

Lowers the fusing temperature (to 150°C) to prevent thin paper from curling.

Use this mode only when a paper jam occurs during duplex rear side printing.

G112/G113/G116/G094/G095/G091 5-4 SM

PRINTER ENGINE SERVICE MODE [ALL MODELS]

SP2-xxx: Drum

Charge rol bias [1000 ~ 2000 / –1700V / 10V step] DFU 2001

G112 Series Only

G116 Series Only

Adjusts the voltage applied to the charge roller for printing.

Charge rol bias [1000 ~ 2000 / –1675V / 10V step] DFU 2001 Adjusts the voltage applied to the charge roller for printing.

Mainscan mag [-0.5% ~ 0.5% / 0 / 0.1% step] 2112

Adjusts the main scan magnification.

Subscan mag [-0.5% ~ 0.5% / 0 / 0.1% step] 2113

Adjusts the sub scan magnification.

Developer bias [200 ~ 800 / 750V / 10V step] DFU 2201

Adjusts the development bias for printing.

Toner end count [50 ~ 200 / 200 / 50 sheets/step] 2213

Adjusts the number of prints the machine can make after it detects toner near-

end.

2301

Transfer curr

Adjusts the correction current applied to the transfer roller.

2902 Test Pattern

Printing Test Pattern

Selects a printer test pattern. After selecting a pattern, the display

automatically goes to SP 5902. Use SP 5902 to print either one test pattern

(5902-1) or a few of them (5902-2). Reset SP 2902 to “no specified” after

printing the test pattern, or the selected pattern will appear on every page

printed by the user.

Thermistor adj Yes, No DFU 2910

If this is “Yes”, the machine automatically adjusts the charge roller voltage and

transfer current in response to the temperature within the machine.

[-2 ~ 4 / 0 / 2 µA/step]

No specified Various test patterns

Tables

Service

Toner end clear Execute DFU 2928

Clears the toner end counter in the engine board. Not used in this machine.

Waste toner cnt 2980

Displays the waste toner counter in the engine board.

SM 5-5 G112/G113/G116/G094/G095/G091

PRINTER ENGINE SERVICE MODE [ALL MODELS]

SP3-xxx: Process

3921

Effective info

Selects which of the cartridge ID chip functions are enabled.

Cartridge lmt [15k ~ 40k / 30k / 5k step] 3922

Adjusts the number of prints the machine can make after a new cartridge is

detected.

Do not use a higher value than 30 k, or waste toner could leak from the

waste toner tank.

Cartridge stop No, Yes 3923

Determines whether the machine stops printing after the cartridge counter

reaches the limit set with SP 3922.

3924 Toner end sensor

Toner near-end [100 ~ 1000 / 200 / 100 ms step] DFU 3924 1

Threshold adjustment for toner near-end detection.

Toner end [250 ~ 1050 / 550 / 100 ms step] DFU 3924 2

Threshold adjustment for toner end detection

Not used: All items ignored Cartridge dtct: Cartridge detection only Normal mode (Cartridge detection and Type ID) All used: All items used

3925 Cartridge info

Machine ID 3925 1

Displays the model name stored in the toner cartridge IC chip.

Version 3925 2

Displays the cartridge version number stored in the toner cartridge IC chip.

Brand ID 3925 3

Displays the OEM brand name stored in the toner cartridge IC chip.

Color ID 3925 4

Displays the cartridge color name stored in the toner cartridge IC chip.

Area ID 3925 5

Displays the region stored in the toner cartridge IC chip.

Kind ID 3925 6

Displays the part code number stored in the toner cartridge IC chip.

Secu ID 3925 7

Displays the cartridge type ID stored in the toner cartridge IC chip.

Maker ID 3925 8

Displays the maker ID number stored in the toner cartridge IC chip.

G112/G113/G116/G094/G095/G091 5-6 SM

PRINTER ENGINE SERVICE MODE [ALL MODELS]

Prevention of filming No, Yes 3926

G112 Series Only

If set to “Yes”: This is done every 50 prints, for 0.2 s, to lubricate the cleaning

blade. The charge roller voltage is cut, and toner is transferred to the cleaning

blade. If the 50-print interval is reached during a job, printing stops and this

process is done.

Set this to yes to prevent the following:

• Grey banding parallel to the paper feed direction

• Cleaning blade flipping due to friction between blade and drum

• Noise due to friction between blade and drum

Tables

Service

SM 5-7 G112/G113/G116/G094/G095/G091

PRINTER ENGINE SERVICE MODE [ALL MODELS]

SP5-xxx: Mode

mm/inch Display Selection 0: Europe/Asia (mm), 1: North America (inch) 5024

Selects the unit of measurement.

After selection, turn the main power switch off and on.

5046 ROM Update Disp

5104 G091 G116 Only

A3/11x17 Count

5302 Set Time

Adjusts the RTC (real time clock) time setting. Sets the local time. (Montreal: -

300, Paris: + 60, Beijing: +480, Taipei: +480, Hong Kong: +480)

Enables or disables the ROM Update utility. When enabled, this utility will be displayed in the user program mode. DFU

[0 or 1 / 1 / –]

• 0: Enabled

1: Disabled

Specifies whether the counter is doubled for A3/11" x 17" paper. If “Yes” is selected, the total counter counts up twice when A3/11" x 17" paper is used.

Yes (double count)

No (single count)

[-1440 ∼ 1440 /Montreal: -300/1 minute/step] DFU

5305 Auto Off Set

Switches energy saver mode on/off

Enable, Disable Enable: Energy saver mode will be used Disable: Energy saver mode will be ignored

5307 Summer time

5307 1 Setting Enables or disables the summer time mode.

[0 to 1 / 0 / -] Alphanumeric

0: Off, 1: On 5307 3 Rule set (Start) Specifies the start of the daylight saving time. 5307 4 Rule set (End) Specifies the end of the daylight saving time

U limit auto select Yes, No 5401 Determines whether the machine adds new user codes in the User

Management Tool in Smart Net Monitor.

5404 [UcodeCtrClr] User Code Counter Clear

5404 1 UcodeCtrClr Clears all counters for users.

G112/G113/G116/G094/G095/G091 5-8 SM

PRINTER ENGINE SERVICE MODE [ALL MODELS]

5501 PM Alarm. PM alarm level

Sets the PM alarm level. A PM alarm is made when this condition occurs: PA x 1000 = or > PC, where PA is the value set in SP5-501 and PC is the value in the PM counter.

[0 to 9999 / 0 / -] The alert is sent to the e-mail address that is specified for the system administrator using a browser and the built-in web server (Web Image Monitor).

0: Disables the PM alarm When SP 5866 1 is set to 1, this SP is enabled.

5504 Jam Alarm

Sets the jam alarm level. If a paper jam occurs, the jam alarm counter increases by +1. If no paper jam occurs while the set number of paper is output, the jam alarm counter decreases by -1. The jam alarm occurs when the jam alarm counter gets to +10. [0 to 3 / 3 / 1/step] 0: Disables the jam alarm 1: 1.5K, 2: 3K, 3: 6K

The alert is sent to the e-mail address that is specified for the system administrator using a browser and the built-in web server (Web Image Monitor).

When SP 5866 1 is set to 1, this SP is enabled.

5505 Error Alarm

Occurs, the error alarm counter increases by +1. If no SC code occurs while the set number of paper is output, the jam alarm counter decreases by -1. The error alarm occurs when the error alarm counter reaches +5. [0 to 255 / 18 / 1/step] 0: Disables the PM alarm

The alert is sent to the e-mail address that is specified for the system administrator using a browser and the built-in web server (Web Image Monitor).

When SP 5866 1 is set to 1, this SP is enabled.

5507 Supply Alarm

5507 1 Paper Supply Ala 5507 3 Toner Supply Alarm

5507 128 Interval: Others 5507 132

(G116)

5507 133 Interval: A4 5507 134 Interval: A5 5507 141

(G116)

5507 142 Interval: B5 5507 160

(G116)

Interval: A3

Interval: B4

Interval: DLT

Enables or disables the supply alarm.

[0 to 1 / 0 / -] Alphanumeric

0: Off, 1: On

Sets the paper supply alarm level. A paper

supply alarm counter increases by +1 when a

sheet of the related size is used. The paper

supply alarm occurs when one of the paper

supply alarm counters gets to the set value.

[250 to 10000 / 1000 / 1/step]

The alert is sent to the e-mail address that is

specified for the system administrator using a

browser and the built-in web server (Web Image

Monitor).

Tables

Service

SM 5-9 G112/G113/G116/G094/G095/G091

PRINTER ENGINE SERVICE MODE [ALL MODELS]

5507 164 Interval: LG 5507 166 Interval: LT 5507 172 Interval: HLT

Memory Clear 5801 Resets software counters and returns modes and settings to their defaults. All clear: Clears all data Engine clear: Clears the printer engine settings

SCS: Clears the systems settings PRT: Clears user mode system settings NCS: Network control systems - Clears the items listed in the “Host Interface” section of the Configuration page. DCS: Delivery control system (e-mail settings)

MIRS: E-mail addresses 5801 1 Memory all clear 5801 2

5801 3

5801 4 IMH: Clears IMH data. DFU 5801 5 MCS: Clears MCS data DFU 5801 8

5801 10 Web Service

5801 11

5801 14

5801 15 Clear USC Settings

5801 16

5801 17 CCS

Engine memory clear

Resets the following user tool settings:

Maintenance menu: Main scan registration, sub scan registration, image

density, curl control

Resets the settings of the following SPs: 1003, 1104, 1105, 1902, 1910, 2001,

2112, 2113, 2201, 2213, 2301, 2910, 3921, 3922, 3923, 3924, 5930

SCS memory clear

Resets the following user tool settings:

Paper Input menu: Paper type, paper size, tray lock,

System menu: Energy saver timer

Resets the settings of the following SPs: 5009, 5812

Also resets the user code counters.

PRT memory clear

Resets the following user tool settings:

Paper Input menu: Tray priority

System menu: Misfeed recovery, print error report, auto continue, memory

overflow, output tray, job separation, memory usage

Clears the web service data and the network application data.

NCS memory clear

Resets the network settings, such as IP address and subnet mask

DCS setting

Resets the e-mail settings, such as those stored in SP 5860

Resets or deletes the UCS-related data.

MIRS setting

Resets the settings used for the e-mail alert feature (such as the

enable/disable setting and the address used for the e-mail alert)

Resets or deletes the CSS-related data. FA

When SP 5866 1 is set to 1, this SP is enabled.

G112/G113/G116/G094/G095/G091 5-10 SM

PRINTER ENGINE SERVICE MODE [ALL MODELS]

Free run 5802

The machine performs a free run.

Press [Enter] to start.

Press [Enter] to stop.

Please note that the machine will not stop immediately after the [Enter] key is

pressed.

Input check 5803 Displays signals received from sensors and switches.

NOTE: SP Modes other than those listed in this table, are not used in the

machine.

Operation Panel Component Name 5803 1 Front Door Front cover safety switch 5803 2 MainMotLock Main Motor Lock 5803 3 PolygonLock Polygon Motor Lock 5803 5 Duplex door Duplex Unit cover switch 5803 6 Duplex set Duplex Unit 5803 7 Fusing set Fusing Unit

5803 11 StdTrayFul Paper Overflow Sensor 5803 16 Regist Registration Sensor 5803 17 Pap Output Paper Exit Sensor 5803 18 Dup in/out Duplex Invertor Sensor 5803 19 Dup In Duplex Entrance Sensor 5803 20 Duplex Out Duplex Exit Sensor 5803 21 PinBypass Bypass paper sensor 5803 22 NoT1paper Paper end sensor-Standard Paper Tray Unit 5803 23 Tray1 Size Paper size switch-Standard tray 5803 24 T1 Remains Remaining paper sensor-Standard tray 5803 26 No T2 paper Paper end sensor-1st Optional Paper Tray Unit 5803 29 No T3 paper Paper end sensor-2nd Optional Paper Tray Unit 5803 30 Tray 3 Size Paper size switch-2nd Optional Paper Tray Unit 5803 31 T3 remains

5803 32 Carrier 2 Paper feed sensor-1st Optional Paper Tray Unit 5803 33 Carrier 3 Paper feed sensor-2nd Optional Paper Tray Unit 5803 34 Tray 2 size Paper size switch-1st Optional Paper Tray Unit 5803 36 Tray2 Remains

SP 5803 41-54 are for the G116 and G091 models only. These SP Modes are not used in the G112 Series machines.

5803 41 Exit Door Paper output tray cover sensor 5803 42 Sft Carrier Shift tray paper transport sensor 5803 43 Sft to R Shift tray at right 5803 44 Sft to L Shift tray at left 5803 45 PaperinB1 Paper sensor - 1st bin 5803 46 Bin1 Full Paper overflow sensor- 1st bin 5803 47 PaperinB2 Paper sensor - 2nd bin 5803 48 Bin2 Full Paper overflow sensor- 2nd bin 5803 49 PaperinB3 Paper sensor - 3rd bin

Remaining paper sensor-2nd Optional Paper Tray Unit

Remaining paper sensor-1st Optional Paper Tray Unit

Tables

Service

SM 5-11 G112/G113/G116/G094/G095/G091

PRINTER ENGINE SERVICE MODE [ALL MODELS]

Input check 5803 Displays signals received from sensors and switches.

NOTE: SP Modes other than those listed in this table, are not used in the

machine.

Operation Panel Component Name

5803 50 Bin3 Full Paper overflow sensor – 3 rd bin 5803 51 PaperinB4 Paper sensor - 4th bin 5803 52 Bin4 Full Paper overflow sensor – 4th bin 5803 53 4bin Upr Tr Upper paper transport sensor - Mailbox 5803 54 4bin Lwr Tr Lower paper transport sensor - Mailbox

Output check 5804 Turns on electrical components individually for test purposes.

NOTE: SP Modes other than those listed in this table, are not used in the

machine.

Operation Panel Component Name 5804 0 Impossible Not used in this machine 5804 1 Main Motor Main Motor 5804 2 Carr Clutch Relay Clutch 5804 3 Reg Clutch Registration Clutch 5804 5 Tray1 Clutch Paper Feed Clutch 5804 6 Byp Clutch Bypass Feed Solenoid

5804 11 Fan/speedy Exhaust fan 5804 12 Fan/slowly Exhaust fan 5804 13 Fus Relay Fusing Lamp Relay 5804 22 Pol Motor Polygon Motor 5804 23 Pol + LD Polygon Motor and Laser Diode 5804 26 T2 Clutch

5804 27 T2 Motor

5804 28 T3 Clutch

5804 29 T3 Motor

5804 31 Exit motor.

5804 32 Exit solenoid. Paper exit junction gate solenoid 5804 33 Motor to R. 1-bin shift tray - right 5804 34 Motor to L. 1-bin shift tray - left 5804 35 SP1 solenoid. Mailbox turn gate solenoid 2 5804 36 SP2 solenoid. Mailbox turn gate solenoid 3 5804 37 SP3 solenoid. Mailbox turn gate solenoid 4 5804 41 Dup Side Rt. Duplex Invertor Motor-forward 5804 42 Dup Side Rv Duplex Invertor Motor-reverse 5804 43 Dup Long Duplex Transport Motor 5804 44 Dup Split Invertor Gate Solenoid

Paper Feed Clutch-1st Optional Paper Tray Unit

Paper Tray Motor-1st Optional Paper Tray Unit

Paper Feed Clutch-2nd Optional Paper Tray Unit

Paper Tray Motor-2nd Optional Paper Tray Unit

Paper exit motor (1-bin shift tray, 4-bin mailbox)

G112/G113/G116/G094/G095/G091 5-12 SM

PRINTER ENGINE SERVICE MODE [ALL MODELS]

Fusing err clear 5810 Resets a service call condition (for fusing unit errors).

After using this SP mode, turn the main switch off and on.

Serial Number DFU 5811 Used to input the machine serial number. This is normally done at the factory.

If you want to know the serial number, print the system parameter list. Press



and then input “A”.

Service Tel. No. Setting 5812 Use these SP modes to input service and support telephone numbers. Enter

the number and press

Press the telephone number.

5812 1 Tel No.

5812 2 Fax



key to input a pause. Press the “Clear modes” key to delete the

Use this to input the telephone number of the CE printed on the SP print mode printout.

Use this to input the fax number of the CE printed on the SP print mode printout.

5816 Remote Service

5816 1 I/F Setting [0 to 2 / 2 / 1/step] Alphanumeric

0: Off, 1: CSS 2: Network (The remote service function is on.)

5816 2 CE Call [0 to 1 / 1 / 1/step]

0: Start, 1: End

5816 3 Function Flag [0 to 1 / 0 / 1/step]

0: Off (The remote service function is disabled.) 1: On (The remote service function is enabled.)

5816 4 Communication Test

5816 5 Device Information DFU 5816 6 Device Information

5816 7 SSL Disable [0 to 1 / 0 / 1/step]

5816 8 RCG Connect Time

5816 9 RCG Write Timeout Sets the timeout counter for writing processing.

Does a communication test. One of the return codes from 0 to 99 is shown:

• 0: Normal end (The service is operating.)

• 1: Normal end (The service is not operating.)

• Any other code: Abnormal end

Do the test from the User Tools. Do not use SP 5816 4 unless you are told to do it by the manufacturer.

Shows or does not show the device information in the User Tools.

[0 to 1 / 0 / 1/step] 0: Not displayed, 1: Displayed

0: On, 1: Off Sets the timeout counter for the remote

connection. [1 to 90 / 10 / 1 second/step]

[0 to 100 / 60 / 1 second/step]

Tables

Service

SM 5-13 G112/G113/G116/G094/G095/G091

PRINTER ENGINE SERVICE MODE [ALL MODELS]

5816 10 RCG Read Timeout Sets the timeout counter for reading processing.

[0 to 100 / 60 / 1 second/step]

5816 11 Port 80 Enable

Enables or disables access to the SOAP method via port 80.

[0 to 1 / 0 / 1/step] 0: Disables, 1: Enables

5821 Remote Service Address

5821 1 CSS-PI Device Co [0 to 4 / 0 / 1/step] DFU 5821 2 RCG IP Address

Sets the IP address of the RCG (Remote Communication Gate).

[00000000h to FFFFFFFFh / 00000000h / 1/step]

5824

NVRAM Upload # Uploads the UP and SP mode data (except for counters and the serial

number) from the NVRAM to an SD card.

5825 NVRAM Download

# Downloads the UP and SP mode data from an SD card to the NVRAM.

5828 Network

5828 50 1284 Compatible

5828 52 ECP

5828 65 Job Spool Switches the job spool on/off.

5828 66 HDD Job Clear

5828 69 Job Spool Protocol

5828 84 Print Settings List Prints a list of NCS related parameters. 5828 90 Telnet Enables or disables Telnet.

Switches Centronics IEEE1284 compatibility on/off for the network.

[ 0 or 1 / 1 / - ] 0: Disabled, 1: Enabled Selecting “0” disables bi-directional data

transmission. Switches the ECP setting for Centronics

off/on. [0 or 1 / 1 / -] 0: Disabled, 1: Enabled With “1” selected, SP5-828-050 must be

enabled for 1284 mode compatibility.

[0 or 1 / 0 / -] 0: Disabled, 1: Enabled Selects the treatment of the job when a

spooled job exists at power on. [0 to 1 / 1 / 1/step] 0: Data is cleared, 1: Automatically printed Switches job spooling off or on and enables

settings for job spooling protocols. [0 to 1 / 1 / 1/step] 0: Off, 1: On

[0 to 1 / 1 / 1/step] 0: Disabled, 1: Enabled

G112/G113/G116/G094/G095/G091 5-14 SM

PRINTER ENGINE SERVICE MODE [ALL MODELS]

5828 91 Web Enables or disables the Web monitor.

[0 to 1 / 1 / 1/step] 0: Disabled, 1: Enabled

5832 HDD Init

Initializes the hard disk.

Use this only if there is a hard disk error.

Prog checksum 5837 Displays the checksum for the engine firmware.

5839 IEEE1394

IP Address 5839 001 This is the IP address used for IP over 1394. Subnet mask 5839 002

This is the subnet mask used for IP over 1394. 5839 003 Physical address DFU 5839 004 Host name DFU 5839 007 Cycle master DFU 5839 008 BCR mode DFU 5839 009 IRM 1394a check DFU 5839 010 Unique ID DFU 5839 011 Logout DFU 5839 012 Login DFU 5839 013 Login max DFU

5840 IEEE802.11b

Current SSID 5840 04

Enters a unique ID (up to 32 characters long) to identify the device.

5840 06 Channel max DFU 5840 07 Channel min DFU

WEP key number 5840 11

Selects the WEP key number

5840 18 SSID key check DFU

WEP mode 5840 20

Sets the type of WEP key (64-bit or 128-bit).

5842 NFA Analysis Prints or does not print the module log for each bit.

[0 to 1 / 1 / 1/step]

0: Prints, 1: Not print

Tables

Service

SM 5-15 G112/G113/G116/G094/G095/G091

PRINTER ENGINE SERVICE MODE [ALL MODELS]

5844 USB

5844 1

5844 2 Vendor ID DFU 5844 3 Product ID DFU 5844 4 Dev release number DFU

Transfer rate FS Fixation: Full Speed (Fixed)

HS/FS Auto: High Speed/Full Speed (Automatic change)

Sets the speed for USB data transmission.

Delivery Server Setting 5845

Provides items for delivery server settings.

Retry Interval [60~900 / 300 / 1] 5845 3

Determines the time interval between retries before the machine returns to

standby after an error occurs during an image transfer with the delivery

scanner or SMTP server.

Number of Retries [0~99 / 3 / 1] 5845 4

Determines the number of retries before the machine returns to standby after

an error occurs during an image transfer with the delivery or SMTP server.

5846 UCS Setting

5846 3 Maximum Entries Displays the number of maximum entries. 500

5846 50 Init All Dir

Initializes all address information data except the administration account.

5848 Web Service

5848 4 ac: ud

5848 11 ac: dm

Enables or disables the udirectory access limitation.

0000: Disabled, 0001: Enabled Enables or disables the device management

access limitation. 0000: Disabled, 0001: Enabled

5851 Bluetooth

Sets the Bluetooth security mode.

Public, Private

5856 Remote Program Update: Local port. ( 5.5)

When set to “enable” allows reception of firmware data via the local port (IEEE

1284) during a remote ROM update.

Disable, Enable

This setting is reset to “disable” after the machine is cycled off and on

5857 Debug Log Save Function: Not Used Do not change this setting.

G112/G113/G116/G094/G095/G091 5-16 SM

PRINTER ENGINE SERVICE MODE [ALL MODELS]

5858 Debug Log Save Function: Not Used Do not change this setting.

5859 Debug Log Save Function: Not Used Do not change this setting.

5860 SMTP/POP3/IMAP

5860 2 SMTP ser port no. Input the SMTP server port number 5860 3 SMTP auth SMTP authentication enable/disable 5860 6 SMTP auth encryp

5860 7 POP before SMTP

5860 8 POP to SMTP wait

5860 13 POP auth encryp

5860 14 POP serv port no. Input the POP server port number 5860 22 SMTP from replace

5860 25 SMTP Auth Direct

Encryption mode for SMTP authentication enable/disable (Only valid if 5860 3 is set to “enable”)

Enable/disable POP before SMTP. If the SMTP server does not have authentication, you can enable POP before SMTP, them POP authentication is available (SP 5860 13)

When using POP before SMTP, this SP mode determines the maximum wait time between POP authentication and connection with SMTP. Communication stops if this time is exceeded.

If POP before SMTP is enabled, then you can use this SP to enable or disable encryption mode for POP authentication

If SMTP authentication is enabled, this SP mode determines which name is included in the e-mail header 0: Normal sender name 1: User name used by the authentication feature

Selects directly the way of SMTP authentication if all SMTP authentications fail due to the error in the SP5860-006.

This SP is activated only when SP5860-003 is set to “Enable”.

Bit switch 0: LOGIN Bit switch 1: PLAIN Bit switch 2: CRAM MD5 Bit switch 3: DIGEST MD Bit switch 4 - 7: Not used

Tables

Service

5866 E-mail Alert

5860 1 Notice Func Email

5860 5 Add Date Field

SM 5-17 G112/G113/G116/G094/G095/G091

Enables or disables the alert notice function by email.

[0 to 1 / 0 / 1/step] 0: Off, 1: On Enables or disables to add the date field on the

alert notice e-mail. [0 to 1 / 0 / 1/step] 0: Off, 1: On

PRINTER ENGINE SERVICE MODE [ALL MODELS]

5869 RAM disk setting DFU

5870 Common Key Info. Common key information writing

5870 1 Writing

5870 3 Initialize Initializes the authentication data in the memory.

Writes the authentication data (used for NRS) in the memory.

5873 SD Card Appli Move

5873 1 Move Exec  5.11.2 5873 2 Undo Exec  5.11.3

5876 Security Clear

5876 1 All Clear 5876 11 Clear NCS Security 5876 15 Clear UCS Security

Test print 5902 Prints the test pattern that you selected with SP 2902. 1 sheet test 5902 1 Prints one copy of the test pattern Cont test 5902 2 Prints consecutive copies of the test pattern

5930

Plug & Play 5907 Sets the brand name and the production name for Windows Plug & Play. This

information is stored in NVRAM. If the NVRAM is defective or has been replaced, these names should be registered again.

To set the plug and play model name, enter the model number, and then



press

Meter charge mode

Enables or disables meter-charge mode.

Important: Turn the main switch off/on after changing this setting.

Meter charge mode enabled:

• "Replace Maintenance Kit" is not displayed on the operation panel when the

• The meter charge counter is shown immediately after the Menu key is pressed.

• The technician must reset the PM counter after finishing PM.

Meter charge mode disabled:

• "Replace Maintenance Kit" is displayed on the operation panel when the PM

• The meter charge counter is not shown when the Menu key is pressed.

• The PM counter resets automatically after the user replaces the fusing unit.

No, Yes

PM counter runs out (the technician replaces the maintenance kit items)

counter runs out (the user replaces the maintenance kit items)

5970 Debug Serial Output DFU

G112/G113/G116/G094/G095/G091 5-18 SM

Ricoh AP600N, AP400N, AP400, AP610N, AP410N Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

INSTALLATION

INSTALLATION REQUIREMENTS

Installation

MACHINE INSTALLATION [ALL MODELS]

SUPPLIES [ALL MODELS]

PREVENTIVE MAINTENANCE

USER MAINTENANCE

SERVICE MAINTENANCE

REPLACEMENT AND ADJUSTMENT

GENERAL

SPECIAL TOOLS

COVERS

TRANSFER ROLLER [ALL MODELS]

PAPER FEED

BY-PASS TRAY

PRINTER CONTROLLER BOARD [ALL MODELS]

ENGINE BOARD [ALL MODELS]

MAIN MOTOR [ALL MODELS]

COOLING FAN [ALL MODELS]

IMAGE ADJUSTMENT

TROUBLESHOOTING

SERVICE CALL CONDITIONS

CONTROLLER ERROR

ELECTRICAL COMPONENT DEFECTS [ALL MODELS]

BLOWN FUSE CONDITIONS [ALL MODELS]

SERVICE TABLES

PRINTER CONTROLLER SERVICE MODE [ALL MODELS]

PRINTER ENGINE SERVICE MODE [ALL MODELS]