1. Before disassembling or assembling parts of the printer and peripherals,
make sure that the power cord is unplugged.
2. The wall outlet should be near the printer and easily accessible.
3. Note that some printer components are supplied with electrical voltage even
if the main switch is turned off.
4. If an adjustment or operation check must be made requiring the removal or
opening of the exterior covers while the main switch is on, keep hands away
from electrified or mechanically driven components.
5. The printer drives some of its components when it completes the warm-up
period. Keep hands away from mechanical and electrical components when
the printer starts operation.
6. The interior and metal parts for the fusing unit become extremely hot while
the printer is operating. Do NOT touch these components with bare hands.
HEALTH SAFETY CONDITIONS
1. Never operate the printer without ozone filters installed.
2. Always replace the ozone filters with the specified replacement at the
specified maintenance intervals.
3. Toner is non-toxic, but if it gets in your eyes by accident, it may cause
temporary eye discomfort. Remove it with eye drops or flush eyes with
water. If this is unsuccessful, get medical attention immediately.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do NOT incinerate toner cartridges, development toner magazine (DTM) or
used toner. Toner dust may ignite suddenly when exposed to an open flame.
2. Dispose of used toner bottle and photoconductor unit (PCU) in accordance
with local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of
laser-based optical units in the field. The optical unit can only be repaired in a
factory or at a location with the requisite equipment. The laser subsystem is only
replaceable in the field by a qualified Customer Engineer. The laser chassis is not
field repairable. Customer engineers are therefore directed to return all chassis and
laser subsystems to the factory or service depot when the optical subsystem
requires replacement.
WARNING
Use of controls, or adjustment, or performance of procedures other than
those specified in this manual may result in hazardous radiation exposure.
WARNING
WARNING: Turn off the main switch before attempting any of the
procedures in the Laser Unit section. Laser beams can
seriously damage your eyes.
(3) Vertical Transport Unit (Auto-duplex Model Only)
• Paper feeding for duplex printing by rollers
(4) High Voltage Supply Unit
• Constant current: Paper transfer, charge corona wire
• Constant voltage: Charge corona grid, belt transfer, supply roller,
development blade
(5) DC Supply Unit (Auto-duplex Model Only)
• Outputs: +24 VDC supply for duplex unit
(6) Controller Board
• Host interface
• Video interface
• Image processing
• Operation panel control
(7) Power Supply Unit
• Outputs: +5 VDC, +24 VDC, 120/230 VAC
(8) Fusing Unit
• Fusing method: Hot roller method
• Oil application: Application roller method
• Cleaning: Cleaning roller method
• Temperature detection: Thermistor
• Safety precaution: Thermofuse
(9) Paper Transfer Unit
• Transfer: Transfer rol l er met hod
(10) PCU
A unit consisting of the OPC belt and the primary (belt) transfer section.
• OPC belt: 93-mm diameter
• Charging: Single scorotron charge corona wire
• Primary transfer: Transfer belt
• Cleaning: Counter blade
• Lubricant: Zinc stearate
1-4
30 June 2000SYSTEM BLOCK
(11) Tray/Transport
• Standard tray: Universal tray, friction pad separation
By-pass tray: FRR method
(12) Development Unit
• Development method: Monocomponent non-magnetic toner
• Development unit changeover: Revolver method
• Toner replenishment: DTM change
(13) Duplex Unit
• Stack-less
• Paper side edge jogging
1.4 SYSTEM BLOCK
1.4.1 BLOCK DIAGRAM
ADC
CPU
ROM
ID Sensor
Humidity
Sensor
High Voltage
Supply Board
D/A
PWM
Overall
Information
NVRAMDRAM
IC Card
Sensors
Vertical
Transport
Sensor
PSU
Fusing
Control
I/O
AMDG
MCU
Thermistor
Fusing Unit
: Additional components on deplex model (G048)
Solenoids
Clutches
Interchange
Solenoids
LD
Modulation
Control
DC Supply Unit
ASIC
Video I/FGAVD/PLLC
Printer
Controller
Pattern
Generation
FIFO
Selector
Operation
Panel
Sensor
Motor Solenoids
Motor
Control
Revolver
Main Motor
PCU Motor
Expander
DDB
G048V554.WMF
1-5
30 June 2000DIFFERENT POINTS FROM BASE MODEL (G024)
2. DETAILED SECTION DESCRIPTIONS
2.1 DIFFERENT POINTS FROM BASE MODEL (G024)
2.1.1 OVERVIEW
The following points are different from the base model (G024).
1. Duplex printing
The following units were added to the Auto-duplex model (G048)
Paper Exit UnitSwitching the paper path to the exit or to the duplex unit after
fusing.
Vertical Transport
Unit
Duplex UnitThis unit is located at the bottom of the main-body. In this
Interleaf control is used for this model to increase the printing speed.
For duplex printing, feeding a sheet to duplex unit after fusing.
This unit is located behind the main-body.
unit, a sheet is turned, jogged and then fed to the main-body
again. Sheets are fed into this unit one-by-one.
Detailed
Descriptions
2. Printing Speed
Printing SpeedG047/G048Base Model (G024)
Black & White mode24 ppm17 ppm
Color mode 6 ppm 5 ppm
First PrintG047/G048Base Model (G024)
Black & White mode13 sec.14 sec.
Color mode26 sec.30 sec.
3. Image Quality Improvement
Increasing the line frequency in photograph and text mode improves the quality
of the image. A new laser optical unit is used to increase the line frequency.
DIFFERENT POINTS FROM BASE MODEL (G024)30 June 2000
2.1.2 FUSING UNIT
The followings differ from the base model (G024) in the Fusing unit.
1. Pressure Roller
For the duplex printing, The material used to make the pressure roller was
changed from Teflon to Silicon rubber to improve duplex printing performance.
2. Heat Isolation
To maintain the fusing roller temperature, heat isolation bushings are mounted
between the fusing roller bushing and drive gear.
3. Connector
All of the drawer connectors were replaced with harness connectors.
4. Exit Cover Switch (Auto-duplex model only)
The location of paper exit cover switch was moved to the main-body of the
machine from the fusing unit..
2.1.3 OPTICAL UNIT
The following optical unit ite ms differ from the previous model.
1. Polygonal Mirror Motor
The speed of the polygonal mirror motor was increased to increase the printing
speed.
G047/G048Base Model (G024)
Paper feed speed121.54 mm/sec101.27 mm/sec.
Mirror motor revolution
speed
28,706 rpm23,922 rpm
2. LD Unit
To improve the image quality, the diameter of the beam was decreased and the
power of the beam was increased.
G047/G048Base Model (G024)
Diameter of Beam
LD Power1.91 mW1.58 mW
69 µm x 76 µm76 µm x 76 µm
3. Dust Prevention
To prevent the polygonal mirror and polygon mirror motor from collecting dust,
two sponges were added to the optical housing. One is above the polygon
mirror motor and the other is on the side of the housing unit.
2-2
30 June 2000DIFFERENT POINTS FROM BASE MODEL (G024)
2.1.4 PAPER FEEDING AND REGISTRATION
1. Paper size detection of bypass tray
Paper width detection mechanism on the bypass tray is not available.
2. Pick-up roller
The material of pick-up roller is changed to Silicone rubber for duplex printing
from the bypass tray.
2.1.5 PROCESS CONTROL
1. K-DTM Initialization
The image density target level was lowered.
G047/G048Base Model (G024)
ID on sheet1.61.7
Volume of toner0.56 mg/cm
2
0.60 mg/cm
2
Detailed
Descriptions
2. Color-DTMs Initialization
The image density target level was changed.
G047/G048Base Model (G024)
ID on sheet1.41.5
Volume of toner (C)0.56 mg/cm
Volume of toner (Y)0.54 mg/cm
Volume of toner (M)0.62 mg/cm
2
2
2
0.55 mg/cm
0.55 mg/cm
0.60 mg/cm
3. Charge Grid Bias Compensation
Compensation control was changed because the number of lines in photo
mode was changed from 106 to 180.
2.1.6 ELECTRICAL COMPONENTS
1. Main Motor
The main motor was changed to increase the print speed.
The PCU motor was not changed but the clock rate was changed.
2. MCU
The MCU was changed to improve the efficiency of duplex printing by adding
new electrical components.
2
2
2
3. PSU
A different PCU was used to increase the current level.
A DC supply unit was added for Auto-duplex models only.
2-3
DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)30 June 2000
2.2 DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)
2.2.1 OVERVIEW
Layout
10
9
8
7
1
2
1. Junction Gate
2. Relay Roller
3. Duplex Roller
4. Duplex Pick-up Roller
5. Jogger Fence
56
G048D101.WMF
6. Duplex Feed Roller
7. Duplex Unit
8. Vertical Transport Roller
9. Vertical Transport Unit
10. Exit Unit
34
2-4
30 June 2000DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)
Electrical Components
13
15
14
17
16
18
12
11
10
1
8
9
G048D103.WMF
2
3
Detailed
Descriptions
4
5
6
7
1. Vertical Transport Entrance Sensor
2. Vertical Transport Cover Switch
3. Duplex DC Supply Unit
4. Vertical Transport Unit Switch
5. Vertical Transport Motor
6. Temp./Hum. Sensor
7. Duplex Driver Board
8. Relay Motor
9. Duplex Feed Sensor
10. Jogger HP Sensor
11. Jogger Motor
12. Reverse Solenoid
13. Reverse Sensor
14. Duplex Reverse Motor
15. Duplex Feed Motor
16. Vertical Transport Exit Sensor
17. Junction Gate Solenoid
18. Exit Cover Switch
Exit Unit
- A solenoid moves the junction gate.
- A micro-switch detects if the cover is open.
Vertical Transport Unit
- The vertical transport rollers driven by the vertical transport motor feed paper
to the duplex unit.
- Two sensors detect paper fed in the entrance and out the exit of the unit.
- Two micro-switches detect whether the vertical transport unit and cover are
open.
2-5
DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)30 June 2000
Duplex Unit
- The duplex, duplex transport and duplex pick-up rollers reverse the paper in
the unit.
- The jogger fence prepares to feed paper into the main body after reversing it.
- The duplex, duplex pick-up, and relay rollers feed paper into the main body for
reverse side printing.
- The duplex feed sensor and reverse sensor detect paper.
2-6
30 June 2000DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)
2.2.2 EXIT UNIT
Driving Mechanism
[D]
[E]
Detailed
Descriptions
[A]
[B]
[C]
G048D002.WMF
The fusing unit [A] and drive gears [B], powered by the main motor [C], drive the
feed and exit rollers [D and E].
Junction Gate
[A]
[B]
G048D001.WMF
The Junction gate [A] is located at the entrance of exit unit. Paper is fed to the exit
tray or to the vertical transport unit by this gate. This gate is driven by solenoid [B].
When this solenoid activates, the paper is fed into the vertical transport unit.
2-7
DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)30 June 2000
Exit Cover Open Detection
[A]
G048D003.WMF
The exit unit cover switch [A] is on the right side of the unit to detect whether the
cover is open. This switch interrupts the 24VDC line to the main control board
(PCB2).
2-8
30 June 2000DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)
2.2.3 VERTICAL TRANSPORT UNIT
Driving Mechanism
[B]
[D]
[D]
[A]
[C]
G048D501.WMF
The vertical transport motor [A] drives the vertical transport rollers [B] using gears
[C] and timing-belts [D].
Paper Feed Detection
[A]
Detailed
Descriptions
[B]
G048D010.WMF
Two sensors (photo interrupters) detect paper: One is the entrance sensor [A] and
the other is the exit sensor [B].
2-9
DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)30 June 2000
Vertical Transport Unit Cover Open Detection
[A]
G048D008.WMF
G048D007.WMF
The interruption of the current for the vertical transport switches [A and B]
determines whether the vertical transport unit or cover is open.
[B]
2-10
30 June 2000DUPLEX PRINTING (AUTO-DUPLEX MODEL ONLY)
2.2.4 DUPLEX UNIT
Driving Mechanism
[A]
[B]
G048D502.WMF
Detailed
Descriptions
The duplex feed motor [A] feeds paper from the vertical transport unit up to the
reverse tray. Then the duplex reverse motor [B] feeds the paper from the reverse
tray to the relay rollers.
Reverse Mechanism
[A]
First, paper is fed by the duplex feed
rollers [A] and then by the duplex rollers
[B]. When the reverse sensor [C] detects
the leading edge of paper, the reverse
solenoid [D] activates and paper is fed
into the duplex tray [E].
When the reverse sensor detects the
trailing edge of paper, the reverse
solenoid deactivates.
[B]
[D]
[C]
2-11
[E]
G048D015.WMF
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