Ricoh A224 Service Manual

Page 1
A224 COPIER
SERVICE MANUAL
The A224 copier is based on the A193 copier.
Only the differences from the base copier are described in the following pages. Therefore, this document should be treated as an insert version of the base copier’s service manual, although it has a separate binder. It should always be used together with the base copier’s service manual.
Page 2
IMPORTANT SAFETY NOTICES
+
PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged.
2. The wall outlet should be near the copier and easily accessible.
3. Note that some components of the copier and the paper tray unit are supplied with electrical voltage even if the main switch is turned off.
4. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components.
5. If the Start key is pressed before the copier completes the warm-up period (the Start key starts blinking red and green alternatively), keep hands away from the mechanical and the electrical components as the copier starts making copies as soon as the warm-up period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating. Be careful to avoid touching those components with your bare hands.
HEALTH SAFETY CONDITIONS
1. Never operate the copier without the ozone filters installed.
2. Always replace the ozone filters with the specified ones at the specified intervals.
3. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attention.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The copier and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models.
2. The RAM board on the system control board has a lithium battery which can explode if replaced incorrectly. Replace the battery only with an identical one. The manufacturer recommends replacing the entire RAM board. Do not recharge or burn this battery. Used batteries must be handled in accordance with local regulations.
Page 3
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame.
2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100 batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical reactions and heat build-up.
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
WARNING
+
Use of controls, or adjustment, or performance of procedures other than those specified in this manual may result in hazardous radiation exposure.
WARNING FOR LASER UNIT
+
WARNING: Turn off the main switch before attempting any of the
procedures in the Laser Unit section. Laser beams can seriously damage your eyes.
CAUTION MARKING:
INVISIBLE LASER RADIATION WHEN OPEN.
!
AVOID DIRECT EXPOSURE TO BEAM.
>PS<
INVISIBLE LASER RADIATION WHEN DISCONNECT OPTICAL FIBER CABLE. AVOID DIRECT EXPOSURE TO BEAM.
>PS<
>PS<
DANGER
!
DANGER
Page 4
25 April 1997 SPECIFICATIONS
1. SPECIFICATIONS
Items A193 A224
Configuration: Desktop As for A193 Copy Process: Dry electrostatic transfer syst em As for A193 Originals: Sheet/Book As for A193 Original Size: Maximum:
A3/11" x 17" Minimum: A5/8.5" x 5.5" sideways (paper tray) A6/5.5" x 8.5" lengthwise (by-pass feed)
Copy Paper Weight: Paper tray:
60 ~ 90 g/m By-pass: 60 ~ 157 g/m
Reproducti on R at i os: 5 Enlargeme nt a nd 7 R eduction
(5E7R)
Zoom: 25% to 400% in 1% st eps Non-memor y copy:
Power Source: 120V/ 60 Hz: more than 12A
(for North America) 220V ~ 240V/50 Hz: more than 7A (for Europe) 220V ~ 240V/60 Hz: mo re than 7A (for Asia)
Dimensio ns (W x D x H): 550 x 580 x 652 mm
(21.7" x 22.9" x 25.7") Measurem ent conditions
1) With by-pass feed table closed
2) Without all opt i ons Weight: Less than 57 kg (126 lb) Less than 58 kg (128 lb) Warm-up Time:
Less than 30 s (20°C, 68°F): 115V machine Less than 35 s (20°C, 68°F): 230V machine
2
, 16 ~ 24 lb
2
, 16 ~ 24 lb
Non-memory copy: 5E6R (25% is excluded) Memory copy: Letter: 5E7R Others: 5E6R (25% is excluded; it can be in cluded with an SP mode)
50% to 400% in 1% ste ps Memory copy: Letter: 25% to 400% Others: 50% to 400% in 1% steps (down to 25% can be included with an SP mode)
Less than 40 s (20°C, 68°F): 115V/230V machine
As for A193
As for A193
As for A193
As for A193
A224
Copier
1
Page 5
SPECIFICATIONS 25 April 1997
Items A193 A224
First Copy Time Less than 9.8 s
(from 1st paper tr ay to face-down co py t ra y) Less than 8.8 s (from 1st paper tr ay to face-up copy tray)
Less than 9.8 s (from 1st paper tr ay t o face-down cop y tray) Less than 8.8 s (from 1st paper tr ay t o f ace-up copy tray) Less than 9.5 s (from LCT to face-down copy tray)
Copy Number Input: Ten-key pad, 1 to 99 (count up
or count down )
As for A193
Manual Image Density: 7 steps As for A193 Automatic Reset: 60s is the standard setting; it
can be changed with a UP
As for A193
mode.
Auto Shut Off 15 min. is the standard setting;
it can be changed with a UP mode.
30 min. is the standard setting; it can be changed with a UP mode.
Copy Paper Capacity: Paper Tray: 250 sheets
Option Paper Tray Unit: 500 sheets x 2 By-pass:
As for A193 100 sheets (≤A4, LT ) 10 sheets (>A4, LT ) 1 sheet (non-standard)
Toner Repl eni shment: Cartridge e xchange
(216 g/cartridge)
As for A193
Toner Yield : 8 k copies (A4 si dew ays, 6% full
black, 1 to 1 copying, ADS
As for A193 mode)
Optional Equ i pm ent: -Platen cove r
-ADF
-ARDF
-Paper tray un i t
-1-bin sorter
-Finisher
-4 MB memory
-8 MB memory
-Key counter
-Tray heater
-Optical anti-condensation heater
Copy Tray Capacity face-down mode: 500 sheets
face-up mod e: 1 00 sheets
-Platen cover
-ADF
-ARDF
-Paper tray unit
-1-bin sorter
-Finisher
-LCT
-Key counter
-Tray heater
-Optical anti- condensation heater
-Drum heater As for A193
2
Page 6
25 April 1997 SPECIFICATIONS
Power Consumption:
- A193 -
Mainframe Onl y Full System
120 V 220 V ~ 240 V 120 V 220 V ~ 240 V Maximum Less than 1.1 kW Less than 850 W Less than 1.2 kW Less than 1 kW Copying Approx. 470 W Approx. 500 W Approx. 500 W Approx. 530 W Warm-up Approx. 1.0 kW Approx. 750 W Approx. 1.0 kW Approx. 750 W Stand-by Approx. 130 W Approx. 130 W Approx. 140 W Approx. 140 W Auto Shut-off Approx. 2.0 W Approx. 2.2 W Approx. 2.2 W Approx. 2.4 W
- A224 -
Mainframe Onl y Full System
120 V 220 V ~ 240 V 120 V 220 V ~ 240 V Maximum Less than 1.1 kW Less than 850 W Less than 1.2 kW Less than 1 kW Copying Approx. 570 W Approx. 570 W Approx. 600 W Approx. 600 W Warm-up Approx. 1.0 kW Approx. 750 W Approx. 1.0 kW Approx. 750 W Stand-by Approx. 130 W Approx. 130 W Approx. 140 W Approx. 140 W Auto Shut-off Approx. 2.0 W Less than 2.0 W Approx. 2.2 W Approx. 2.4 W
A224
Copier
Noise Emission:
- A193 -
Mainframe Onl y Full System
1. Sound Power Level
Copying 61.5 dB (A) 64.5 dB (A)
Stand-by 30.0 dB (A) 30.0 dB (A)
2. Sound Pressure Level at the Operation Position
Copying 47.5 dB (A) 52.0 dB (A)
Stand-by 17.5 dB (A) 17.5 dB (A)
- A224 -
Mainframe Onl y Full System
1. Sound Power Level
Copying 62.5 dB (A) 66.0 dB (A)
Stand-by 40.0 dB (A) 40.0 dB (A)
2. Sound Pressure Level at the Operation Position
Copying 47.5 dB (A) 52.0 dB (A)
Stand-by 17.5 dB (A) 17.5 dB (A)
3
Page 7
SPECIFICATIONS 25 April 1997
Copying Speed in Multicopy Mode:
- A193 -
A4 sidew ays/
11" x 8.5"
Non-memory copy mode 15 9 10 Memory cop y mode 20 11 12
A3/11" x 17" B4/8.5" x 14"
- A224 -
A4 sidew ays/
11" x 8.5"
Non-memory copy mode 20 11 13 Memory cop y mode 25 13 15
A3/11" x 17" B4/8.5" x 14"
Memory Capacity:
- A193 -
Standard (4 MB) Optional 4 MB Optional 8 MB
Multi-page duplex copy x O O Sort, Rotate Sort A4, LT O O O
B4, LG x O O A3, DLT x O O
Number of pages A4, 6% 35 99 99
ITU-T #4 15 45 75
x: Not available O: Available
- A224 -
Standard 12 MB (4 MB + 8 MB)
Multi-page duplex copy O Sort, Rotate Sort A4, LT O
B4, LG O A3, DLT O
Number of pages A4, 6% 99
ITU-T #4 75
x: Not available O: Available
4
Page 8
25 April 1997 MACHINE CONFIGURATION
2. MACHINE CONFIGURATION
I
H
B
CA
D
E
G
F
A224V501.wmf
Version Item
Copy Copier A193 A224 D
ADF (Option) A628 B ARDF (Option) A661 C Platen Cover (Option) A645 Paper Tray Unit (Option) G697 F Duplex Unit G694 (Option) Standard 1-bin Sorter (Option) A629 H Finisher (Option) A666 G LCT N/A A667(Option) E Memory 4 MB A642-01 (Option) N/A Memory 8 MB A642-02 (Option) Standard
Fax Fax Controller (Option) A693 A804
Telephon e (Option) H160 A ISDN (Option) A644 HDD (Option) A641 Memory Card (Option) H130-54 Function Card (Option) H130-52 Page Memory (Option) A640
Printer Printer Control ler (Option) A643-00 (115V)
A643-01 (230V) PS (Option) A643-02 HDD (Option) A643-03
Machine Code
A193 A224
A805-00 (115V) A805-01 (230V)
No.
A224
Copier
5
Page 9
ELECTRICAL COMPONENT DESCRIPTIONS 25 April 1997
3. ELECTRICAL COMPONENT DESCRIPTIONS
Refer to the electrical component layout and the point-to-point diagram on the waterproof paper in the pocket for the locations of these components.
Symbol
Printed Circuit Boards
PCB1 54
PCB2 50 Lamp Stabilizer Provides dc power for the exposure lamp. PCB3 58 PCB4 61 LD Unit Controls the laser diode. PCB5 63
PCB6 51 PCB7 5 5 IOCSS Controls the mechanical par t s of the p rinter. PCB8 52
PCB9 53
PCB10 62
Motors
M1 45 Main Drives the main body com ponents. M2 37
M3 47 M4 49 Po l ygonal Mirror Tur ns t he polygonal mir ror. M5 38 M6 35 Ex haust Fan Removes heat from aro und the fusing unit. M7 46
Index
No.
Description Note
High Voltage Supply Board
PSU Provides dc powe r to th e system and ac
Operation Pan e l Controls th e to uch panel displa y and LED
SBU Contains the CCD, and outputs a video
BICU Controls all copi er functions both di r ect l y or
MSU Compr esses the image data, st ores the data,
Polygon Motor Driver (A224 only)
Scanner Drive Drives the 1st and 2nd scanners (d c st epper
Transport Vac uum Fan
Toner Supply Rotates the toner bottle to supply toner to
Fusing Unit Fan (A224 only)
Supplies high voltage to the drum charge roller, devel opment roller , tra n sf er roller, and discharge br ush.
power to the fusing lamp.
matrix, and monitors the key matrix.
signal to the BICU b oar d.
through othe r co ntrol boards.
and applies the image editing. Drives the polygon motor.
motor). Aids paper transportation from the transfer
roller to the fusing u n it.
the toner supply unit.
Removes heat from around the fusing unit.
Sensors
S1 33 Upper Exit Detects misf eeds. S2 31 Lower Exi t Detects misf eeds. S3 28 Left Vertical D oor Cuts the +5 and +24 Vdc power lin es.
S4 27
S5 17
Left Door Detects whether the left door is open or
closed.
Relay Detects the leading edge of paper fr om the
paper tray and d upl ex unit to determ ine the stop timing of the paper feed clutch and duplex feed motor. Also detects misfeeds.
6
Page 10
25 April 1997 ELECTRICAL COMPONENT DESCRIPTIONS
Symbol
S6 10 PCU Detects when a new PCU is installed. S7 29 Fusin g Exi t Detects misf eeds.
S8 9
S9 —-
S10 15
S11 16
S12 13
S13 12 S14 59 Humidity Monitors the humidity around the PCU. S15 4
S16 5
S17 6
S18 3
S19 1
S20 23
Index
No.
Description Note
Charge Roller H.P Informs the CPU w hen the drum charge
roller is at home position.
Upper Tray Paper End (A193 only)
Lower Tray Paper End
By-pass Feed Paper End
Registrati on Detects the leading edge of the copy pap er
By-pass Feed Paper Width
Original Width Detects the width of the original. This is one
Original Length-1 D etects the leng th of the original. This i s one
Original Length-2 D etects the leng th of the original. This i s one
Platen Cover Infor m s t he C P U w het her the platen cover is
Scanner H.P. Informs t he C P U w hen the 1st and 2nd
Toner Densi t y (TD) D etects the amou nt of toner inside the
Informs the CPU w hen the upper paper tr ay runs out of pape r.
Informs the CPU when the lower paper tray runs out of pape r.
Informs the CPU w hen there is no paper in the by-pass tray.
to determin e th e stop timing of the pap er feed clutch, and detects misfe eds.
Detects the wi dt h of the paper in the by-pass feed table.
of the APS (Auto Paper Select) sen sors.
of the APS (Auto Paper Select) sen sors.
of the APS (Auto Paper Select) sen sors.
up or down (related to APS/ARE functions). ARE: Auto Reduce and Enlarge
scanners are at th e hom e position.
development unit .
A224
Copier
Switches
SW1 20 AC Supplies power to the copier. SW2 32 Main Supplies power to operate the machine. SW3 14 Right Vertical Guide Cuts the +5 and +24 Vdc power lines.
SW4 —-
SW5 19
SW6 26
Magnetic Clutches
MC1 36 MC2 42 Up per R el ay Drives the upper relay rol l er s.
MC3 43 Lower Relay Drives the lower relay rollers.
Upper Paper Size (A193 only)
Lower Paper Size Determines what size of paper is in the lower
Front Door Safety Cuts the +5VLD and +24V dc power lines
Charge Roller Contact Controls the touch and release movem ent of
Determines what size of paper is in the upper paper tray.
paper tray.
and detects whet her the front cove r is open or not.
the drum ch arge roller.
7
Page 11
ELECTRICAL COMPONENT DESCRIPTIONS 25 April 1997
Symbol
MC4 41
MC5 —­MC6 44 Low er Paper Feed Starts paper feed fr om t he l ow er paper tray.
MC7 40 Registration Drives the registration rollers. MC8 39
Solenoids
SOL1 48
Lamps
L1 60 L2 2 Scanner Applies lig ht to the original for exposure.
L3 8 Fusing Provides heat to the hot roller.
Heaters
H1 18
H2 34
H3 11
Index
No.
Description Note
By-pass Feed Starts paper feed from the by-pass fee d
table.
Upper Paper Feed (A193 only)
Development Drives the dev el opment roller .
Junction Gate Moves the junction gate to direct copies to
Quenching Neutral i zes any charge remai ning on the
Tray (option) Tur ns on when the main sw itch is off to keep
Anti-condensation (option)
Drum (option ) Keeps the drum warm to prevent
Starts paper fee d fr om t he upper paper tray.
the face-up or fa ce-down copy tray .
drum surfa ce af t er cl eaning.
paper in the pa per tray dry. Tray heaters are also available for the optional paper feed unit.
Turns on when t he main switch is of f to prevent moisture from accumulating.
condensati on on the drum.
Thermistors
TH1 24 TH2 21 Fusing Monitors the temperature of the hot roller. TH3 22
Thermofuses
TF1 7
Counters
CO1 25
CO2 —-
Charge Roller Monitors the temperature of the drum charge
roller.
Fusing Edge (A224 only)
Fusing Provides back-u p overheat protecti on in the
Total Keeps tr ack of the total number of copies
Key (option)
Monitors th e te mperature for the fr ont edge of the hot roller .
fusing unit.
made. Used for contro l of authorized use . Th e
copier will not operate until it is installed.
8
Page 12
25 April 1997 DRIVE LAYOUT
Symbol
Others
LSD1 30
NF 56
CB 57
DRIVE LAYOUT
4.
Index
No.
1
Description Note
Laser Synchronization Detector
Noise Filter (230V machine only)
Circuit Breaker (230V machine only)
Detects the laser beam at the sta rt of the main scan.
Removes electrical noise from the AC input line.
Guards against voltage surg es i n t he AC input line.
23
A224
Copier
9
8
7
1. Scanner Drive Motor
2. Development Clutch
3. Charge Roller Contact
4. Main Motor
5. Registration Clutch
6
5
6. Lower Paper Feed Clutch
7. Lower Relay Clutch
8. Upper Relay Clutch
9. By-pass Feed Clutch
4
A224V502.wmf
9
Page 13
COPY PROCESS 25 April 1997
5. COPY PROCESS
5.1 OVERVIEW
Pow er Pack
- 90 V
-1750 V
7
1
28
3
6
5
+ 15 µA
- 140 V
4
A224V503.wmf
- 600V
Pow er Pack
- 1.8 kV (Front Side)
- 2.1 kV (Rear Side)
The separation (discharge brush) voltage has been changed.
10
A224V500.wmf
Page 14
25 April 1997 MAIN SCAN MAGNIFICATION/REDUCTION
6. MAIN SCAN MAGNIFICATION/REDUCTION
The specification of the reproduction ratios in the memory mode (binary picture processing mode) has been changed to 5 enlargement and 6 reduction. This is because the higher copy speed of this model causes poor copy quality at a reproduction ration of 25%.
Reproduction ratios of 48% ~ 400% are achieved for main and sub scan magnifications in the same way as for the A193 copier, and for reproduction ratios of 25% ~ 47%, it is done by changing the scanner speed and deleting every other line.
A224
Copier
11
Page 15
LASER EXPOSURE 25 April 1997
7. LASER EXPOSURE
7.1 OVERVIEW
The strength of the beam is 0.6 mW on the drum surface (10 mW output from the LDDR board) at a wavelength of 780 nm.
The polygon motor speeds have been changed as follows:
Resolution (dpi ) Modes Motor Speed (rpm) Data Freq uency (MHz)
400 dpi Copy and Fax 17952.8 11.750 600 dpi Printer 26926.1 26.438
391.16 dpi Fax (image rotation) 18240.0 11.674
406.4 dpi Fax (mm printing ) 17556.0 11.674
The polygon mirror motor and motor driver are separated to prevent the laser unit from being heated by the motor driver. Also, the laser unit has a polygon motor cover and shield glass to reduce the noise from the polygon motor.
7.2 OPTICAL PATH
[I]
[B]
[C]
[D]
[B]
[I]
The shield glass has been added.
[A]: LD Unit
[F]
[D]
[F]: 1st Mirror
[G]
G]
[E]
[H]
[A]
[E]
[H]
A224D501.wmf
[B]: Polygon Mirror [C]: Cylindrical Lens [D]: Shield Glass [E]: F - Theta Mirror
[G]: BTL [H]: 2nd Mirror [I]: Laser Syncronization Detector
12
Page 16
25 April 1997 PAPER FEED
8. PAPER FEED
8.1 OVERVIEW
A224
Copier
A224D503.wmf
This machine has a duplex unit as a standard component, so the following parts have been deleted.
1. Upper Paper Feed Rollers
3. Upper Paper End Sensor and Feeler
2. Upper Paper Feed Clutch
4. Upper Paper Size Sensor
13
Page 17
PAPER SEPARATION AND TRANSPORT 25 April 1997
8.2 DRIVE MECHANISM
[B]
[A]
A224D502.wmf
Drive transfers to the upper relay clutch [A] through the gear [B] instead of the paper feed clutch.
9. PAPER SEPARATION AND TRANSPORT
The voltage for the discharge brush has been changed.
-1.8 kV (feeding from a paper tray)
-2.1 kV (second side of duplex copies, feeding from the duplex unit)
14
Page 18
25 April 1997 IMAGE FUSING
10. IMAGE FUSING
10.1 OVERVIEW
12
11
10
1
A224
Copier
2
3, 4
5
6
7
9
8
A224D506.wmf
Two new parts; fusing edge thermistor and antistatic brush have been added. The fusing edge thermistor is for over heat prevention at the end of the hot roller. The antistatic brush is for prevention of off-set fusing image.
1. Fusing thermofuse
2. Hot roller
3. Fusing thermistor
4. Fusing edge thermistor
5. Lower entrance guide
6. Pressure roller
7. Pressure lever
8. Antistatic brush
9. Cleaning roller
10. Pressure spring
11. Hot roller strippers
12. Fusing lamp
15
Page 19
IMAGE FUSING 25 April 1997
10.2 PRESSURE ROLLER
[A]
[C]
[D]
[B]
[D]
[B]
A224D207.wmf
The pressure of the pressure roller can be changed in the same way as for the A193 machine. It is done by adjusting the position of the pressure springs [A]. In this machine, the fusing pressure can also be adjusted with the lever handle [B] (this is a finer adjustment than the pressure springs). The user can do this when printing on a thicker medium, such as an envelope.
The lever shaft [C] contacts the pressure lever [D]. When the lever handle rotates down, the shaft lowers the pressure lever. At this time, the pressure of the pressure roller is decreased. The upper position of the lever is normal.
16
Page 20
25 April 1997 IMAGE FUSING
10.3 FUSING UNIT FAN
[A]
A224
Copier
A224D505.wmf
The fusing unit fan [A] has been added below the fusing unit. The fusing unit fan is necessary because the wattage of the fusing lamp is higher than in the A193 machine, as a result of the higher copy speed.
The fusing unit fan turns on if the charge roller thermistor detects a temperature in the machine of over 43°C when the main motor starts to rotate or at any time that the main motor is rotating.
The fusing unit fan stops either when the main motor stops or when the temperature in the machine falls below 40°C.
17
Page 21
IMAGE FUSING 25 April 1997
10.4 FUSING TEMPERATURE CONTROL AND OVERHEAT PROTECTION
[B]
[A]
A224D504.wmf
The fusing control type can be either phase control or on-off control, depending on an SP mode setting.
The fusing edge thermistor [A] has been added. It measures the temperature at the end of the hot roller. This is because this machine has a higher copy speed and more power is supplied to the fusing lamp. So, when making a multi-copy run with A4 size paper, the temperature at the ends of the hot roller is higher than at the middle.
Usually, the fusing temperature is controlled using the fusing thermistor [B] (at the middle). However, if the temperature at the end of the hot roller becomes greater than 230° C, the fusing lamp turns off until the temperature at the middle of the hot roller has fallen by 5°C.
18
Page 22
25 April 1997 ENERGY SAVER MODES
11. ENERGY SAVER MODES
Basically, the function and performance of the energy saver mode in all machine configurations, except the copier configuration for the 230V machine, are the same as for the A193 machine. The following are the items which have been changed.
1. Fusing temperature in the energy saver level 2
80°C (230V machine)
2. The recovery time from energy saver level 2
30 s (230V machine)
3. When the auto shut-off timer runs out in the copier configuration (230V
machine only) When the auto shut-off timer runs out, the machine enters auto shut off mode and the
ac switch
turns off automatically. This function can be disabled with SP 5-948. If this function is disabled, the main switch turns off when the timer runs out.
NOTE:
This function is necessary to meet new BAM regulations in Germany (enforced from January, 1999). The new BAM regulation requires low power consumption in the auto-shut off mode (less than 2 W).
A224
Copier
4. Power consumption in the copier configuration
Mode AC Switch
Energy Saver Level 1
Energy Saver Level 2
Auto Shut-off Mode (SP5-948 enabled)
Off (230V ) On (115V )
Main
Switch
On On On
On On On
On (230V ) Off (115V )
Energy
Saver LED
Off Off Off
Fusing
Lamp
165°C
140°C
(115 V)
80°C
(230 V)
System
+5V
On
On
Note
The machine returns to standby mode if the DF is lifted or an original is placed in the ADF or ARDF.
The machine returns to standby mode only if either the main switch or ac switch is turned on.
19
Page 23
SERVICE PROGRAM MODE TABLE 9 May 1997
12. SERVICE PROGRAM MODE TABLE
12.1 MAIN SP MODE TABLE
NOTE:
Class
1 and 2
1-001 *
1-002 *
1) A “#” mark after the mode number means that this SP mode is only used for the A193 machine.
2) A “##” mark after the mode number means that this SP mode is only used for the A224 machine.
3) In the Function column, comments are in italics.
4) In the Settings column, the default value is in bold letters.
5) An asterisk ( * ) after the mode number means that this mode is stored in the NVRAM. If the RAM is reset, all these SP modes will return to their factory settings.
Mode No.
Class 3
1
2
1 #
2
Leading Edge Registrati on (Normal copying, and duplex 1st side)
Leading Edge Registrati on (Duplex: 2nd side)
Side-to-Side Registrati on (1st paper feed)
Side-to-Side Registrati on (2nd paper feed)
Adjusts the prin ting leading edge registration us i ng t he Trimming Area Pattern (SP5- 902, No.10).
Use the The specificat i on i s 3 ±2 mm. See “Replacement and Adjustment - C opy Image Adjustm ent s” for details.
Adjusts the prin ting leading edge registration us i ng t he Trimming Area Pattern (SP5- 902, No.10).
Use the The specificat i on i s 3 ±2 mm. See “Replacement and Adjustment - C opy Image Adjustm ent s” for details.
Adjusts the printing side-to-side registration from the 1st paper feed station using the Trimming Area Pattern (SP5-902, No.10).
Use the The specification is “Replacement and Adjustment - C opy Image Adjustm ent s” for details.
Adjusts the printing side-to-side registration from the 2nd paper fe ed station using the Trimming Area Pattern (SP5-902, No.10).
Use the The specificat i on i s 2
•/∗
•/∗
•/∗
•/∗
Function Settings
key to toggle between + and -.
key to toggle between + and -.
key to toggle between + and -.
2
1.5 mm. See
±
key to toggle between + and -.
±
1.5 mm
.
+9 ~ -9
0.1 mm/s t ep
+ 0.0 mm
+12.5 ~ -12.5
0.1 mm/s t ep
+ 0.0 mm
+9 ~ -9
0.1 mm/s t ep + 0.0 mm
+9 ~ -9 1 mm/step
+ 0.0 mm
20
Page 24
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
1-002 *
Class 3
3
4
5
Side-to-Side Registration (3rd paper feed: Option PFU tray 1)
Side-to-Side Registrati on (4th paper feed: Option PFU tray 2)
Side-to-Side Registrati on (By-pass feed )
Adjusts the printing side-to-side registration from the 3rd pape r feed station using the Trimming Area Pattern (SP5-902, No.10).
Use the
•/∗
The specificat i on i s 2 ±1.5 mm
Adjusts the printing side-to-side registration from the 4th paper f eed station using the Trimming Area Pattern (SP5-902, No.10).
Use the
•/∗
The specificat i on i s 2 ±1.5 mm
Adjusts the printing side-to-side registration from the by-pass fe ed t abl e using the Trimm i ng Ar ea Pat t er n (SP5-902, No.10).
Use the
•/∗
Function Settings
+9 ~ -9 1 mm/step + 0.0 mm
key to toggle between + and -.
.
+9 ~ -9
0.1 mm/s t ep + 0.0 mm
key to toggle between + and -.
.
+9 ~ -9
0.1 mm/s t ep + 0.0 mm
key to toggle between + and -.
The specificat i on i s 2 ±1.5 mm.
1-003 *
1-006 *
6
7 ##
1
2
3 ##
Side-to-Side Registrati on (Duplex)
Side-to-Side Registrati on (LCT)
Paper Feed Timing (Paper Feed Trays)
Paper Feed Timing (By-pass)
Paper Feed Timing (LCT)
Double copy registration
Adjusts the printing side-to-side registration from the duplex tray using the Trimming Area Patt er n (SP5 -902, No.10).
Use the The specificat i on i s 2
Adjusts the printing side-to-side registration from the LCT using the Trimming Area Patt er n (SP5 -902, No.10).
Use the The specificat i on i s 2 ±1.5 mm
Adjusts the relay clutch timing (or transport motor timing when us ing the LCT) at registration. The relay clutch timing (trans por t motor timing) deter mines the amount of paper buckle at registration. (A l arger setting le ads to more buckling.)
Adjusts the position of the second copy from the center line in double copy m ode.
Use the
•/∗
key to toggle between + and -.
±
1.5 mm
•/∗
key to toggle between + and -.
.
.
•/∗
key to toggle between + and -.
+9 ~ -9
0.1 mm/s t ep
+ 0.0 mm
+9 ~ -9
0.1 mm/s t ep
+ 0.0 mm
0 ~ 10 1 mm/step
7 mm
0 ~ 10 1 mm/step
8 mm
0 ~ 10 1 mm/step
7 mm
+9 ~ -9 1 mm/step
+ 0 mm
See “Replacement and Adjustment ­Copy Image Adjus tm ents” for details .
Displays the pa per w i dt h sensor data for the by-pass feed table.
1-007 *
By-pass Feed Paper Size Display
A224
Copier
21
Page 25
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
1-104 *
1-105 *
1-106
1-901
1-902
Class 3
1
2
Fusing Temperature Control
Fusing Temperature Adjustment (Operation)
Fusing Temperature Adjustment (Energy Save r Level 2)
Fusing Temperature Display
Auto Restart Interval
Fusing Control Frequency Display
Selects the fusing temperature control mode.
Adjusts the fusing temperature in the operation mode.
Adjusts the fusing temperature in the energy saver le vel 2 m ode.
With a lower val ue, the machine take s more time to reach the ready condi tion.
Displays the fusing temperature.
Press the key to exit the display.
Do not change the value.
Displays the fusing control frequency which is detected by the zero cross si gnal generator.
Around “50" equals 50 Hz. Around ”60"
Function Settings
0: On/Off
1: Phase
100 ~ 200
1°C/step
180°C
0 ~ 165
1°C/step
140°C (115V machine) 0°C (A193 - 230V machine) 80°C (A224 - 230V machine)
equals 60 Hz.
Envelope Feeding
1-903 *
Adjusts the by-pass feed clutch on ti m e when the paper is f ed by the registration roller.
The by-pass feed cl utch turns on agai n
0 ~ 10 1 mm/step
3 mm
after paper buckl i ng to help the registration r ol l er to feed thick paper.
2-001 *
2-101 *
Charge Roller Bias Adjustment
Leading Edge Erase Margin
1
(Printing)
Trailing Edge Erase Margin
2
(Printing)
Adjusts the voltage applied to the charge roller.
Do not change the value.
Adjusts the leading edge erase ma rgin. 0 ~ 9
The specificat i on i s 3 ±2 mm. See “Replacement and Adjustment - C opy Image Adjustm ent s” for details.
Adjusts the trailing edge erase margin. 0 ~ 9
The specificat i on i s 2 ±2 mm. See “Replacement and Adjustment - C opy
-1000 ~ -2500 1 V/step
- 1750 V
1 mm/step
3.0 mm
1 mm/step
2.0 mm
Image Adjustm ent s” for details.
22
Page 26
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
2-101 *
2-103 *
2-106*
2-201 *
Class 3
3
4
Left Side Edge Erase Margin (Printing)
Right Side Edge Erase Margin (Printing)
LD Power Adjustment
ID Adjustment for a Test Pattern
Development Bias Adjustment
Adjusts the left si de erase margin. 0 ~ 9
The specificat i on i s 2 ±1.5 mm. See “Replacement and Adjustment - C opy Image Adjustm ent s” for details.
Adjusts the right side erase margin. 0 ~ 9
The specificat i on i s 2 ±1.5 mm. See “Replacement and Adjustment - C opy Image Adjustm ent s” for details.
Adjusts the LD power. -128 ~ +127
Do not change the value.
Adjusts the image density level for black pixels on test patt er n pr i nt out s (made with SP5-902).
Adjusts the development bias during copying.
This can be adjusted as a tempora ry
Function Settings
1 mm/step
2.0 mm
1 mm/step
2.0 mm
1 µW/step
- 103
0 ~ 255 1/step
255
-500 ~ -700 1 V/step
- 600 V
measure if faint copies appear due to a n aging drum.
0: 50 copies
1: 20 copies
0: -2
µΑ
1: 0 µA
2: +2 µA 3: +4 µA
2-213*
2-220 *
Number of Copies After Toner Near End Detection
VT Display Displays the TD se nsor output voltage .
Selects the number of copies after toner near-end has been detected.
Press the key to exit the display.
Transfer Current
1
Adjustment (Paper Tray)
Adjusts the current applied to the transfer roller during pr i nt i ng from the paper tr ay.
If the user uses thicker paper, the current may have to be inc re ased to ensure sufficient transfer of toner.
Adjusts the current applied to the transfer roller during pr i nt i ng from the by-pass feed table.
If the user uses thicker paper, the current may have to be inc re ased to ensure
0: -2
µΑ
1: 0 µA
2: +2 µA 3: +4 µA
2-301 *
2
Transfer Current Adjustment (By-pass Feed Table)
sufficient transfer of toner.
3
Transfer Current Adjustment (Duplex)
Adjusts the current applied to the transfer roller during pr i nt i ng from the duplex t ray.
If the user uses thicker paper, the current may have to be inc re ased to ensure
0: -2
µΑ
1: 0 µA
2: +2 µA 3: +4 µA
sufficient transfer of toner.
4
Transfer Current Adjustment (Cleaning)
Adjusts the current applied to the transfer roller during r ol l er cleaning.
If toner remai n s on the roller after cleaning, inc rease the current .
-10 ~ 0 1 µA/step
- 4 µA
A224
Copier
23
Page 27
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
2-801
Class 3
TD Sensor Initial Setting
Performs the TD sensor initial setting. This SP mode controls the voltage applied to the TD sensor to make the TD sensor output ab out 2. 0 V.
Function Settings
0: No
1: Yes
After installing a new PCU, the machine performs this function automatically.
Do not use this SP mode.
2-901*
2-902*
2-903* 1
Separation Voltage Adjustment
1
(Front side ­leading edg e)
Separation Voltage Adjustment
2
(Front side ­other ar eas)
Separation Voltage Adjustment (Rear side ­leading edg e)
3
Separation Voltage Adjustment (Rear side ­other ar eas)
4
FCI Smoothing (Letter Mode)
LD PWM Laser Pulse Positioning (Independent Pixels)
Adjusts the discharge brush voltage at the leading edge on the front side.
Increase if the pa per i s get t i ng w r apped around the drum.
Adjusts the discharge brush voltage on the front side exc ept at the leading edge.
Adjusts the discharge brush voltage at the leading edge on the rear side.
For the rear side in duplex mode, higher voltage is needed. The paper has more static on it, and there is toner on one side of the paper.
Adjusts the discharge voltage on the rear side except at the leading edge.
Selects whether the FC I sm oot hi ng function to remove jagged edges is enabled or disabled (this adjustment does not affect fax mode)
Selects the laser pul se positioning type that is used for independent black or gray pixels (white pi xel s to left and right) .
Item 3 is not used.
-1000 ~ -4000 (A193)
-1200~-4000 (A224) 1 V/step
- 1800 V
-1000 ~ -4000 (A193)
-1200~-4000 (A224) 1 V/step
- 1800 V
-1000 ~ -4000 (A193)
-1200~-4000 (A224) 1 V/step
- 2500 V (A193)
- 2100V (A224)
-1000 ~ -4000 (A193)
-1200~-4000 (A224) 1 V/step
- 2500 V (A193)
- 2100V (A224)
0: No (Disabled)
1: Yes (Enabled)
0: Center
1: Right 2: Left 3: Concentrated
24
Page 28
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
2-903*
2-904*
2-905
2-907*
Class 3
LD PWM Laser Pulse
2
Positioning (Left Edge)
LD PWM Laser Pulse Positioning
3
(Right Edge)
LD PWM Laser Pulse Positioning
4
(Continuous)
ID Adjustment
- Binary Processing
1
Mode (Independent pixel)
ID Adjustment
- Binary
2
Processing Mode (Left Edge)
ID Adjustment
- Binary
3
Processing Mode (Right Edge)
ID Adjustment
- Binary
4
Processing Mode (Continuous)
The threshol d value for binary picture mode is se t wi t h SP 4-418. The SP2-904 settings determine how black t he bl ack pixels are.
Gradation Type
Laser Pulse Positioning
Selects the laser pul se positioning type that is used for the the leftmost pixel of a series of black or gr ay pi xels.
Item 3 is not used.
Selects the laser pul se positioning type that is used for the rightmost pixel of a series of black or gr ay pi xels.
Item 3 is not used.
Selects the laser pul se positioning type that is used for pixels in the middle of a series of black or gr ay pi xels.
Item 3 is not used.
Density of independent black or gray pixels in bina ry processing mode ( w hi t e pixels to left and right).
Density of the left m ost pi xel of a series of black or gray pixels in binary pro cessing mode.
Density of the right m o st pixel of a series of black or gray pixels in binary processing m ode.
Density of pixel s in t he m i ddle of a series of black or gray pixels in binary processing m ode.
This is for the desi gner’s test purposes.
Do not change the value.
Selects the laser pul se position type that is used for test patt er n printouts (print ed with SP5-902).
Item 3 is not used.
Function Settings
0: Center
1: Right
2: Left 3: Concentrated
0: Center 1: Right
2: Left
3: Concentrated
0: Center
1: Right 2: Left 3: Concentrated
0 ~ 255 1/step
128
0 ~ 255 1/step
128
0 ~ 255 1/step
255
0 ~ 255 1 / step
255
0: Center
1: Left 2: Right 3: Concentrated
A224
Copier
25
Page 29
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
Class 3
Forced Toner Supply
Forces the toner bot t l e to supply toner to the toner supply unit for 1.5 minutes.
Function Settings
0: No
1: Yes
Toner supply finishes automa tically after
2-908
1.5 minutes. Thi s process is not normally needed in the fiel d for this model , as the machine can handle most cases wh er e toner runs shor t tem porarily.
0: No
1: Yes
0: No
1: Yes
0: Darker 1: Dark
2: Normal (A224) 3: Light (A193)
4: Lighter
2-909
2-910
2-911*
Forced Charge Roller Cleaning
Forced Transfer Roller Cleaning
Image Densi ty Selection
Forces charge roller cleaning.
After selecting “ 1", pr ess Enter or to
to stop.
start this feature. Pre ss
Forces transfer roller cleaning.
After selecting “ 1", pr ess Enter or to
to stop.
start this feature. Pre ss
Selects the humi di t y coefficients for determining V sensor initial set t i ng output.
TREF
and VTE from the TD
This setting can b e adj usted by the key operator to make image density l i ghter or darker (see Replacement and Adjustment
- Image Density Adj ustment by Key Operator).
Corrects the cha rge roller temperature. -5 ~ +5
Do not use this SP mod e unnecessarily (i.e., unless it is impossible to cure dirty backgrouund by any other means).
Selects whether or not the TD sensor initial setting process is performed automatically at installation.
1 (25V)/ step
0 (A193) 2 (A224)
0: No
1: Yes
Select “No” if the PCU detection
2-912*
2-913*
Charge Roller Temperature Correction
Auto TD Sensor Initial Setting Mode
mechanism has a problem. However,
usually do not use this SP mode.
1 ~ 4 1/Step
2
2-916*
Printer γ Table (GAVD) Selection
Selects the printer γ table (GAVD) type.
This SP mode is only effective in the grayscale processing mode. A larger value gives a darker image.
Displays the hu m i di t y sensor output data in hex code as %Rh.
Displays the TD sensor control val ue (V factory. The mac h in e normally uses t hi s value, unless SP 2 -9 99 i s changed away from 0.
), which was adjusted in the
CONT
2-980
2-995* 1
Humidity Sensor Output Display
TD Sensor Control Value Display (Factory)
26
Page 30
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
Class 3
2-995* 2
Factory V
CONT
Counter
Displays what the total counter value was when the TD sensor control value was adjusted in the fact or y.
When V
CONT
Function Settings
is adjusted at the factory, the counter is automatically set at “9999999".
80 ~ 170 1/step
140 (A193) 120 (A224)
2-996*
TD Sensor Control Value Setting
1
Inputs the TD senso r control value
CONT
)
voltage is out of
CONT
(V
If the V specification after replaci ng t he I O C SS board, adjust V
using this SP mode.
CONT
After changing thi s value, SP2-999 should be set at “1". See ”Re pl acement and Adjustment - IOCSS Board".
2-997*
2-998*
Manual
2
V Counter
TD Sensor Control Value
1
Display (Installation)
Installation
2
V Counter
Printer Main Scan Magnification
CONT
CONT
Displays what the total counter value was when the TD sensor control value was adjusted in the fi el d.
Displays the TD sensor control val ue (V
) which was adjusted at
CONT
installation. The machine uses this value only if SP 2-999 is set to 2.
Displays what the total counter value was when the TD sensor control value was adjusted at machine installat i on.
Adjusts the magnification in the main scan direction for th e pr i nter.
Use the
•/∗
key to toggle between + and -.
- 0.5 ~ + 0.5
0.1%/step
0.0 %
The specification is ± 1%. See “Replacement and Adjustment - C opy Image Adjustm ent s” for details.
0: Factory
1: Manual 2: Installation
Never select 2.
2-999*
TD Sensor Control Value Selection
Selects the TD sensor control voltage
If the V
value is out of spec i fication
CONT
after replacing the IOC SS board, this value should be changed to “1" after inputting the correct value with SP 2-996. See ”Replacement and Adjustment ­IOCSS Board".
4-008 *
Main Scan Magnification (Scanning)
Adjusts the magnification in the main scan direction for scanning.
Use the
•/∗
key to toggle between + and -.
- 1.0 ~ + 1.0
0.5 %/st ep
+ 0.0 %
See “Replacement and Adjustment ­Copy Image Adjus tm ents” for details .
A224
Copier
27
Page 31
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
4-010 *
Class 3
Leading Edge Registrati on (Scanning)
Adjusts the leading edge registr at i on f or scanning.
(-): The image moves in the direction of the leading edge Use the
•/∗
Function Settings
- 2.0 ~ + 9.0
0.5 mm/s t ep
+ 0.0 mm
key to toggle between + and -. See “Replacement and Adjustment ­Copy Image Adjus tm ents” for details .
Side-to-side Registration (Scanning)
4-011 *
Adjusts the side - t o-side re gi strati on for scanning.
(-): The image d i sappears at the left s ide. (+): The image appears. Use the
•/∗
key to toggle between + and -.
- 6.0 ~ + 6.0
0.1 mm/s t ep
+ 0.0 mm
See “Replacement and Adjustment ­Copy Image Adjus tm ents” for details .
Leading Edge Erase Margin
1
(Scanning)
Adjusts the leading edge margin f or scanning.
Do not adjust this u nl ess the user wishes
0.0 ~ 9.0
0.1 mm/s t ep
1.0 mm
to have a scanner m argin that is greater than the printer m argin.
4-012 *
4-013
Trailing Edge
2
Erase Margin (Scanning)
Left Side
3
Erase Margin (Scanning)
Right Side
4
Erase Margin (Scanning)
Scanner Free Run
Adjusts the trailing edge margin for scanning.
See the comment for SP 4- 012-1.
Adjusts the left side margin for scanning. 0.0 ~ 9.0
See the comment for SP 4- 012-1.
Adjusts the righ t side margin for scanning. 0.0 ~ 9.0
See the comment for SP 4- 012-1.
Performs a scanner free run with the exposure lamp on.
After selecting “ 1", pr ess Enter or twice to start this feature. Press
to
0.0 ~ 9.0
0.1 mm/s t ep
1.0 mm
0.1 mm/s t ep
1.0 mm
0.1 mm/s t ep
1.0 mm 0: No
1: Yes
stop.
White Plate Scanning
1
Start Position
Adjusts the scan ning start positio n on t he white plate for aut o shading.
The default is 6 m m fr om th e l eading
- 3.0 ~ + 6.0
0.5 mm/s t ep
0 mm
edge. The setting specifies how f ar scanning star ts from the default posi t i on.
4-015*
2
White Plate Scanning Area
Adjusts the width of the area on the white plate (in the sub scan direction) that is scanned for auto shading.
The default is 5 m m (f or 41 - 400%
- 3.0 ~ + 6.0
0.5 mm/s t ep
0 mm
reproduction r at i os) or 6.5 mm (25 - 40% ). The current setting specifies the difference from these defaults.
28
Page 32
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
4-101*
Class 3
Sub Scan Magnifica tion (Scanning: Book Mode)
Adjusts the magni f i cation in the sub scan direction for scanning. If this value is cha nged, the scanner motor speed is changed.
Use the
•/∗
Function Settings
- 1.0 ~ + 1.0
0.5 %/st ep
+ 0.0 %
key to toggle between + and -. See “Replacement and Adjustment ­Copy Image Adjus tm ents” for details .
4-301
4-303 *
APS and Platen/DF Sensor Output Display
APS Small Size Original Detection
Displays the status of the APS sensors and platen/DF cover sensor.
See “APS and Platen/DF Sensor Output Display” after the SP mode table.
Selects whether or not the copier determines th at the o riginal is A5 size when the APS sensor does not de te ct the size.
If “A5 lengthwise” is selected, paper sizes
0: No (Not detected)
1: Yes (A5 lengthwise)
that cannot be detected by the APS sensors are regarded as A5 lengthwise. If “Not detected” i s sel ected, “Origin a l size” will be displayed.
Japanese version only. Do not change the value
Japanese version only. Do not change the value
Selects whether binary picture processing or grayscale processing mode i s done.
.
.
For example, if binary processing mode is selected, all image processing is handled using binary p i ct ur e pr ocessing mode . Note that memory copying always uses
0: No (Grayscale processing)
1: Yes (Binary processing)
4-401*
4-402*
4-403*
Binary Processing Mode (Neg./Pos.)
Binary Processing Mode (Marker Mode)
Gradation Processing Mode for One-to-one Copying
binary pictur e pr ocessing, regar dl ess of this setting.
4-406*
4-407* 1
Marker Detection
MTF Filter Selection in Letter Mode (25% ~ 64%)
Japanese version only. Do not change the value
Selects the MTF filter level for Letter mode. A stronger fi l ter gives sharper l i nes.
.
For how to adjust, refer to “Detailed Descriptions - Filtering and Main Scan Magnification/Reduction”.
0 ~ 11 1/step
4
Never select “1".
A224
Copier
29
Page 33
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
Class 3
2
MTF Filter Selection in Letter Mode (65% ~ 154%)
Selects the MTF filter level for Letter mode. A stronger fi l ter gives sharper l i nes.
For how to adjust, refer to “Detailed Descriptions - Filtering and Main Scan
Function Settings
0 ~ 11 1/step
7
Magnification/Reduction”.
Never select “1".
MTF Filter Selection in Letter Mode
3
(155% ~2 56%)
Selects the MTF filter level for Letter mode. A stronger fi l ter gives sharper l i nes.
For how to adjust, refer to “Detailed Descriptions - Filtering and Main Scan
0 ~ 11 1/step
3
Magnification/Reduction”.
Never select “1".
4
MTF Filter Selection in Letter Mode (257% ~ 400%)
Selects the MTF filter level for Letter mode. A stronger fi l ter gives sharper l i nes.
For how to adjust, refer to “Detailed Descriptions - Filtering and Main Scan Magnification/Reduction”.
0 ~ 11 1/step
10
Never select “1".
4-407*
5
Smoothing Filter Selection in Photo Mode
Selects the smoot hi ng filter level for Phot o mode. A stronger fi l ter gives a smoother image.
For how to adjust, refer to “Detailed
0 ~ 8 1/step
3
Descriptions - Filtering and Main Scan Magnification/Reduction”.
Never select “1".
0 ~ 11 1/step
2
6
MTF Filter Selection in Letter/Photo Mode
Selects the MTF filter level for Letter/Photo mode . A stro nger filter gives sharper lines.
For how to adjust, refer to “Detailed Descriptions - Filtering and Main Scan Magnification/Reduction”.
Never select “1".
MTF Filter
7
Selection in Marker Mode
MTF Filter Selection in Letter Mode ­Binary picture
8
mode (25% ~ 83 %)
Japanese version only.
Selects the MTF filter level for Letter mode (binary pi ct ur e mode). A stronge r filter gives sha rper lines.
For how to adjust, refer to “Detailed Descriptions - Filtering and Main Scan Magnification/Reduction”.
0 ~ 11 1/step
0
Never select “1".
30
Page 34
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
4-407* 9
Class 3
MTF Filter Selection in Letter Mode ­Binary picture mode (84% ~ 400 %)
Selects the MTF filter level for Letter mode (binary pi ct ur e mode). A stronge r filter gives sha rper lines.
For how to adjust, refer to “Detailed Descriptions - Filtering and Main Scan Magnification/Reduction”.
Function Settings
0 ~ 11 1/step
4
Never select “1".
4-410*
4-412*
AGC Default Setting
Video Data Path
Not used - 5 ~ 2
Do not change the value.
Selects one of the following video data outputs, which will be used for printing.
0. Normal video processing
1. After auto shading processing
2. After MTF proce ssi ng
3. After gamma correction
4. Data straight through (no video processing)
1/step
0
Do not change the value.
IPU Test Pattern Print
4-417
Prints the test pattern f or the IPU or selects one of the following video data outputs for printing.
0. No Print
1. Grayscale 1
2. Grayscale 2
3. Vertical Bands
4. Vert i cal Line - 1 do t
5. Vert i cal Line - 2 do t
6. Grid Pattern
Change to the cop y m ode display by pres si ng the “Interrupt” key, th en pr i nt the test pattern.
4-418*
4-419*
Threshold
1
Level in Le t ter Mode
Threshold Level in
2
Letter/Photo Mode
Threshold Level for
1
Marker Mode (Main scan magnification)
Threshold Level for
2
Marker Mode (Sub scan magnification)
Selects the threshold level for Letter Mode
- Binary picture processing mode
Selects the threshold level for Letter/Photo Mode -
Binary picture
processing m ode
Japanese version only.
0 ~ 255 1/step 48
0 ~ 255 1/step 240
A224
Copier
31
Page 35
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
4-421*
4-902
4-904*
Class 3
1
2
Dither Pattern Selection (Grayscale Mode/Photo Mode)
Dither Pattern Selection (Binary Picture/Photo Mode)
Exposure Lamp On
SBU Gain Adjustment
Selects the dit her pattern used in grayscale processing mode.
A greater number of lines gives a more detailed copy. If the value is changed, the UP mode setting is also changed.
Selects the dit her pattern used in binary picture process i ng m o de.
A greater number of lines gives a more detailed copy. If the value is changed, the UP mode setting is also changed.
Turns on the exposure lamp.
To turn off the expos ur e l am p , sel ect “0".
Adjusts the coeffi ci ent of the D/A converter for th e st andard AGC gain curv e
Do not adjust this value.
performing the m emory all clear
Function Settings
0: 180-line
1: 140-line 2: 95-line
0: 140-line
1: 95-line 2: 70-line
0: No (Off)
1: Yes (On) 0 ~ 255
1/step
However, after
30
(SP5-801), use it to re- i nput the previous value.
0 ~ 255 1/step
30
4-905*
SBU DC Count Adjustment
Adjusts the coeffi ci ent of the D/A converter for th e AG C gai n curve for dc count.
Do not adjust this value.
However, after performing the m emory all clear (SP5-801), use it to re- i nput the previous value.
4-906*
SBU Reference Value Adjustment
Adjusts the coeffi ci ent of the D/A converter for th e AG C gai n curve for scanning the whi t e pl at e.
Do not adjust this value.
However, after
0 ~ 255 1/step
147
performing the m emory all clear (SP5-801), use it to re- i nput the previous value.
SBU Offset Value Adjustment
4-907*
Adjusts the coeffi ci ent of the D/A converter for the offset (Z/C) for the analog image dat a processing
Do not adjust this value.
However, after
0 ~ 255 1/step
180
performing the m emory all clear (SP5-801), use it to re- i nput the previous value.
0: Normal operation
1: Start the adjustment
4-908*
SBU Auto Adjustment
Performs the auto scanner adjustment.
Using this SP mode after replacing the white plate or the memory on the BICU board. See “Replacement and Adjustment
- Standard White L evel” for details on how to do this.
4-909*
EDU Test Mode
Japanese version only. Do not change the value.
32
Page 36
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
4-910*
Class 3
Scanner Motor Control Method
Selects the scan ner m otor control method.
If “1" is selected, th e cur rent for the scanner motor will be reduced and jitter
Function Settings
0: Normal
1: Special
copy image problems will be alleviated. However, copy speed will be reduced.
4-912*
4-913*
White Level
1
Value Display (Current)
White Level
2
Value Display (Factory)
Shading Interval Time in DF Mode
Displays the current white level value.
Displays the white level value for the white plate scanned at the factory.
Adjusts the interval for shading processing in D F m ode.
Light and heat may affect the scanner
0 ~ 60 1 s/step
30 s
response. If copy quality indica t es t hat white level is drifting during a DF copy job, reduce this setting.
4-914 Mirroring Test
4-915*
4-998*
Image Data Through Mode
MTF Filter Selection in Letter Mode -
1
Binary Picture Mode for Notch1
MTF Filter Selection in Letter Mode -
2
Binary Picture Mode for Notch 2
MTF Filter Selection in Letter Mode -
3
Binary Picture Mode for Notch 3
These SP modes are for designer use. Do not change the values.
Selects the MTF filter level for Letter mode (binary picture mode) at notch 1 image density level. A stronger filt er gi ves a sharper line.
Never select 1.
Selects the MTF filter level for Letter mode (binary picture mode) at notch 2 image density level. A stronger filt er gi ves a sharper line.
Never select 1.
Selects the MTF filter level for Letter mode (binary picture mode) at notch 3 image density level. A stronger filt er gi ves a sharper line.
Never select 1.
0 ~ 11 1/step
0
0 ~ 11 1/step
0
0 ~ 11 1/step
9
A224
Copier
33
Page 37
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
4-998*
4-999*
Class 3
4
5
6
7
1
2
3
MTF Filter Selection in Letter Mode ­Binary Picture Mode for Notch 4
MTF Filter Selection in Letter Mode ­Binary Picture Mode for Notch 5
MTF Filter Selection in Letter Mode ­Binary Picture Mode for Notch 6
MTF Filter Selection in Letter Mode ­Binary Picture Mode for Notch 7
Threshold Level in Le t ter Mode - Binary Pictur e M od e for Notch 1
Threshold Level in Le t ter Mode - Binary Pictur e M od e for Notch 2
Threshold Level in Le t ter Mode - Binary Pictur e M od e for Notch 3
Selects the MTF filter level for Letter mode (binary picture mode) at notch 4 image density level. A stronger filt er gi ves a sharper line.
Never select 1.
Selects the MTF filter level for Letter mode (binary picture mode) at notch 5 image density level. A stronger filt er gi ves a sharper line.
Never select 1.
Selects the MTF filter level for Letter mode (binary picture mode) at notch 6 image density level. A stronger filt er gi ves a sharper line.
Never select 1.
Selects the MTF filter level for Letter mode (binary picture mode) at notch 7 image density level. A stronger filt er gi ves a sharper line.
Never select 1.
Selects the threshold level for Letter mode (binary picture mode) at notch 1 image density level.
Selects the threshold level for Letter mode (binary picture mode) at notch 2 image density level.
Selects the threshold level for Letter mode (binary picture mode) at notch 3 image density level.
Function Settings
0 ~ 11 1/step
9
0 ~ 11 1/step
2
0 ~ 11 1/step
2
0 ~ 11 1/step
2
0 ~ 255 1/step
45
0 ~ 255 1/step
50
0 ~ 255 1/step
40
34
Page 38
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
4-999*
5-001*
5-103*
5-104 *
Class 3
4
5
6
7
Threshold Level in Le t ter Mode - Binary Pictur e M od e for Notch 4
Threshold Level in Le t ter Mode - Binary Pictur e M od e for Notch 5
Threshold Level in Le t ter Mode - Binary Pictur e M od e for Notch 6
Threshold Level in Le t ter Mode - Binary Pictur e M od e for Notch 7
All IndicatorsOnTurns on all indicators on the operat i on
Selects the threshold level for Letter mode (binary picture mode) at notch 4 image density level.
Selects the threshold level for Letter mode (binary picture mode) at notch 5 image density level.
Selects the threshold level for Letter mode (binary picture mode) at notch 6 image density level.
Selects the threshold level for Letter mode (binary picture mode) at notch 7 image density level.
panel.
Press to check.
Press
Auto Paper Tray Shift
A3/11"x17" Double Count
Selects whether auto paper tray shift is done or not.
Specifies whether the counter is dou bl ed for A3/11"x17" pa per .
If “YES” is selected, the total counter (mechanical counter) and the current user
Function Settings
0 ~ 255 1/step
45
0 ~ 255 1/step
30
0 ~ 255 1/step
30
0 ~ 255 1/step
30
to exit this SP mode.
0: No
1: Yes No
Yes
code counter counts up twice when A3/11"x17" paper is used.
5-106 *
5-113*
5-116*
ADS Level Selection
Option Counter Type
Total Counter Up Timing
Selects the image density level that is used in ADS mode.
Selects the opti onal counter type.
When the optio nal key counter is installed, this value should be set at “1".
The values ”2","3", and “4" are used for the Japanese version only.
Determines whether the total counter counts up at paper fee d-in or at paper exit.
1 ~ 7 1 notch/ step
4 0: No counter
1: Key Counter 2: Key Card 3: Coin Lock 1 4: Coin Lock 2
0: Feed-in
1: Exit
A224
Copier
35
Page 39
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
Class 3
1
User Code Mode (Copier)
Selects whether the user code function is enabled in copy mode or not.
If this value is changed, the UP mode
Function Settings
0: No
1: Yes
setting is also changed.
0: No
1: Yes
5-401*
2
User Code Mode (Fax)
Selects whether the user code function is enabled in facsi mile mode or not .
If this value is changed, the UP mode setting is also changed.
3
User Code Mode (Printer)
Selects whether the user code function is enabled in printer mode or not.
If this value is changed, the UP mode
0: No
1: Yes
setting is also changed.
PM Alarm Interval
1
Sets the PM interval, wit h an alarm. The Auto Service Call feature of the fax option also refers to this setting.
0 ~ 255 1k copies/step
100 k copies
When the setting is “0", this function is
5-501 *
5-504*
5-507*
5-508*
5-801
PM Alarm Selects whether the PM alarm is enabled
2
PM Alarm
3
(Original) PM Alarm
(Jam Alarm) PM Alarm
1
(Copy Size) PM Alarm
2
(Staple) PM Alarm
3
(Toner End) CE Call
1
(Jam Lev el 1) CE Call
2
(Jam Lev el 2) CE Call
3
(Door Open) Memory All
Clear
disabled.
or not. If this is “0", the Auto Service Call feature of the fax o pt i on i s also disabled.
Japanese version only. Do not change the value.
Japanese version only. Do not change the value.
Japanese version only. Do not change the value.
Japanese version only. Do not change the value.
Resets all software counters. Also, returns all modes and adjustments to the default setting s. See the “MEMORY ALL C LEAR” section for how to use this SP mode correctly.
Normally, this SP mode should not be
0: No
1: Yes
used.
It is used only after replacing the NVRAM, or when the copier malfunctions due to a damaged NVRAM.
36
Page 40
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
5-802
5-803
5-804
5-808*
5-810
5-812 *
Class 3
1
2
3
Free Run Performs a free run for both the scanner
and the printer.
To perform the free run, press 1 then
twice. Press
press
Input Check Displays the signals rece ived from
sensors and swit ches. See the “INPUT CHECK” section for details.
Press
Output Check Turns on the electrical components
individuall y fo r t est pur poses. See the “OUTPUT CHECK” section for details.
Display Language (115V machines)
Display Language (230V machines ­Standard)
Display Language (230V machines ­Option)
SC Code Reset
Service Telephone Number
Selects the display language for 115V machines.
Selects the standard display language for 230V machines.
Selects the opti on display language for 230V machines.
Resets Type A service call conditions. After performing this SP mode, turn the machine main switch off and on. See “Troubleshoot i ng - Se rv ice C al l Conditions” fo r how to use this mode .
Use this to input the t el ephone number of the service repr esentative (this i s displayed when a service call condition occurs).
to exit the program.
Press the “•/#” key if you need to input a
Function Settings
0: No
1: Yes
to stop.
0: English
1: French 2: Spanish
0: English
1: German 2: Dutch 3: French 4: Italian 5: Spanish
0: English
1: German 2: Dutch 3: Swedish 4: Norwegian 5: Danish
0: No
1: Yes
pause ().
key to delete the
Press the
telephone number.
5-816*
5-817
CSS Function
1 CE Start Call
CE Finish Call
2
Japanese version only. Do not change the value.
Japanese version only. Do not change the value.
A224
Copier
37
Page 41
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
5-901
5-902
Class 3
Printer Free Run
Test Pattern Printouts
Performs the printer free run.
To perform the free run, press 1 then
twice. Press
press
Prints the test pattern.
See the “TEST PATTERN PRINTING” section for how to pri nt a test pattern. Change to the cop y m ode display by
Function Settings
0: No
1: Yes
to stop.
pressing the “In te rr upt” key, then prin t ou t the tes t pattern.
5-903*
LCD Contrast Adjustment
Adjusts the contr ast fo r t he LC D on the operation pan el .
Use the “Zoom” ( + or -) key to change the
1 ~ 7 1/step
3
contrast.
5-904*
5-905*
Auto Shut-off Mode Timer Setting
CSS 25H Off Detection
Exhaust Fan Control Timer Setting
Inputs the auto shut - of f m ode timer. 0 ~ 120
If “0" is selected, th e tim er function is disabled.
Japanese version only. Do not change the value.
Inputs the exhaust fan control timer in t h e energy saver mode
This time is for e nt ering the exhaust fan
1 min/st ep
15 (A193) 30 (A224)
30 ~ 120 1 s / step
30
motor control mode after the fusing lamp
5-906*
off or the main motor turns off. Until this timer expires, th e exhaust fan stays on. Then the fan turn s of f an d on i n accordance wit h the fan control mode algorithm.
Brand Name and Product Name Setting
5-907
Selects the brand name and the pro duct name for the Plug and Pl ay f unction of Windows 95. The brand name and the product name for the Plug and Play fun ct ion are registered in the NVRAM. If the NVRAM is defective, the se names should b e registered agai n after replacing the NVRAM.
Press down the “Ph ot o mode” key and
the
key at the same time to register
the setting.
0: No
1: Yes
5-911*
APS A4/LT Sideways Priority
Specifies whether the machine sel ects LT sideways paper if the original is A4. If “Yes” is selected, LT sideways is selected automatically when t he APS sensors detect an A4 sideways original. This fe ature doe s not work in reverse (A 4 sideways pape r is not selected for an LT sideways original).
38
Page 42
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
5-912*
Class 3
1
PCU Alarm Interval
Inputs the PCU alarm i nt erval.
When the machi ne reaches the value, “Change Photoconductor Unit” will be
Function Settings
1 ~ 255
1 k / Step
45 k
displayed on the LC D t o i nf orm the user.
5-913
5-930*
PCU Alarm
2
Mode User Program
(UP) Mode Data Reset
Fax Forwarding Mode
Selects whether the PC U al ar m fun ct i on is performed or not .
Resets the UP mode data to the defaul ts , except for the user codes, counters for each user code, and restricted access features.
Selects whether the fax mode application key is accepted or not i n th e SC condition.
When an SC condition occurs while incoming data has been stored in the SAF memory, change the value to “1" to
0: No
1: Yes 0: No
1: Yes
0: No
1: Yes
access fax mode. Then forward the incoming data to another fax machine by using the fax mode bit switches.
0: No
1: Yes
5-932
Program Download
Downloads the syst em program from a ROM board to the Fl ash Memory on the BICU board. (Copier mode software only) See “Service Tables - Program Download” for details.
This SP can be operated w hen the ROM
.
0: Yes
1: No
5-940*
Image Rota tion Mode
board is installed in the machine
Selects whether the image rotation function is performed or not.
If there is a proble m wit h t he MSU, image rotation may lead to abnor m al copies. I f so, disable image rotation while waiting for new parts.
0: Back side
1: Front side
0: MH 1: MR
2: MMR 0: No
1: Yes
5-941*
5-942*
Duplex Blank Page
Image Compression Method
Charge Roller H.P Detection
Selects whether the blank page is made on the front side or back side when duplex copy mode is selected.
Selects the ima ge compression met h od for memory mode copying.
Selects whether the charge roller h om e position is detected or not.
Do not use in the field, except in the following case.
5-943*
5-944*
APS Mode Selects whether th e APS mo de is
If the power goes off during TD sensor initialization, the charge roller is in contact with the PCU, so the PCU cannot be removed. Set SP 5-943 to 1, and the roller goes back to home positio n.
selected as power-up default or not.
0: No
1: Yes
A224
Copier
39
Page 43
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
5-945*
5-946*
Class 3
Memory Copy Priority
Auto Shut-off Mode Disabling when there is paper in the 1-bin sorter
Selects whether or not the memory copy mode is selected when the main switch is turned on.
Selects whether the auto shut-off mode is disabled or no t when there is paper in the 1-bin sorter.
When the machi ne enters the auto sh ut ­off mode while t her e i s paper in the 1-bin sorter, the sorter paper indicator will go
Function Settings
0: No
1: Yes
0: No
1: Yes
off. If this is not acceptable, this SP mode should be set at “1"
0: No (50% ­400%)
1: Yes (25% ­400%)
0: No (115V Machine) 1: Yes (230V machine)
5-947*
##
5-948*
##
Use of 25% Reduction Ratio in the Photo and Letter/Photo Modes
AC Switch Auto Shut Off
Determines wh ether a reduction ra tio of 25% can be used in the Photo and Letter/Photo modes (binary pictu re mode).
Selects whether the ac switch auto shut-off mode or not.
If at “1", the ac switch turns off automatically when entering the auto shut off mode.
5-991*
5-992
6-006 *
6-007*
VRAM Data Download
System Parameter and Data List Printing
ADF Side-to
1
Side Registration
ADF Leading
2
Edge Registration
ADF Trailing
3
Erase Margin
ADF Sub-scan Magnification
This SP mode is only used by the designer. Do not change the value.
Prints the machine status history d at a l i st . See the “SYSTEM PARAMETER AND DATA LISTS” section for how to print the lists.
Adjusts the printing side-to-side registration in the AD F m ode.
Use the
Adjusts the leading edge registr at i on i n the ADF mode.
Use the
Adjusts the trailing edge erase margin in ADF mode.
Use the
Adjusts the magni f i cation in the sub-s can direction for ADF mode.
Use the
•/∗
key to toggle between + and -.
•/∗
key to toggle between + and -.
•/∗
key to toggle between + and -.
•/∗
key to toggle between + and -.
0: Off
1: On
0: No Print
1: SP mode 2: UP mode 3: Log data
-1.5 ~ +1.5
0.5 mm/step
+ 0.0 mm
-10 ~ +10
0.5 mm/step
+ 6.0 mm
-3.0 ~ +3.0
0.1 mm/step
+ 0.0 mm
- 4.0 ~ + 4.0
0.1 %/st ep
0.0 %
See “Replacement and Adjustment ­Copy Image Adjus tm ents” for details .
0: No
1: Yes
6-009
ADF Free Run Perform s an ADF free run.
To perform the free run, press 1 then
twice. Press
press
to stop.
40
Page 44
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
6-010*
6-901
Class 3
Stamp Position Adjustment
ADF Original Sensor Output Display
Adjusts the stamp position in the sub-scan direction in facsimile mode.
Displays the stat us of the original sensor for the ADF and paper si ze.
See “DF APS Original Sensor Output
Function Settings
- 10 ~ + 10 1 mm/step
0 mm
Display” after the SP mode table.
0: Or iginal
1: Copy paper size + magnifica tion
6-902*
ADF Original Scanning Method
Selects the orig i nal scanning metho d i n ADF mode.
A224
Copier
6-903*
6-904*
6-905*
6-906*
6-910
6-911
Original Non-waiting Start
Original Scanning Interval
ARDF Skew Correction
ARDF Original Buckle Adjustment
ADF and Printer Free Run
Binding Hole Range
Selects whether original non-waiting start is performed or not .
If the user often feed s originals that sl i p, and the leadin g edge is catching up wit h the trailing edge of the previous page, set this SP mode to No.
Adjusts the interval between originals in original non-waiting start mode.
This SP mode is only effective when SP 6-903 is set at “1".
A224 only:
If the user wishes to use the ARDF at the highest copy speed possible, set SW1 on the ARDF mai n board to ’EX’, and change SP 6-904 to - 85.
Selects whether the skew correcti on i s done or not when the AR D F f eeds the rear side of the original.
Adjusts the amount of original buckle at the ARDF registr at i on r ol l er when the ARDF starts to feed the rear side original.
This SP mode is only effective when SP 6-905 is at “0.”
Performs both an ADF an d pr i nt er fr ee run .
To perform the free run, press 1 then
twice. Press
press
Selects the range for which binding holes in originals ar e i gnored
to stop.
An original jam may occur when an original with binding holes is fed, because these holes are de t ected by t he sensors. However, if using this SP mode, this can be avoided. For example, when this value is set at “12", the machine ignore s bi nding holes within 12 mm of the leading edge of the original.
0: No 1: Yes
30 ~ 50 (A193)
-110 ~ +110 (A224) 1 mm/step 40 mm (A193)
0 mm (A224)
0: Yes
1: No
10 ~ 40 1 mm/step
15 mm
0: No
1: Yes
0 ~ 20 1 mm/step
12 mm
41
Page 45
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
7-001
Class 3
Total Operation
Displays the tot al operation time (t ot al drum rotatio n time).
Function Settings
Time Display Total Original
1
Counter
Displays the tot al num ber of scanned originals (copy + fax modes).
(Copy + Fax)
7-002*
Total Original
2
Counter
Displays the tot al num ber of scanned originals (copy mode only).
(Copy Total Original
3
Counter
Displays the tot al num ber of scanned originals (fax mode only).
(Fax)
Displays the tot al num ber of copies (all modes).
1
Total Copy Counter (All Modes)
7-003*
Total Copy
2
Counter (Copy mode )
Total Copy
3
Counter
Displays the tot al num ber of copies (co py mode only).
Displays the tot al num ber of copies (fax mode only).
(Fax mode)
4
Total Copy Counter
Displays the tot al num ber of copies (printer mode only).
(Printer mode)
7-004*
CE Counter Reset
Total Copies
1
by Paper Size
Japanese version only. Do not change the value.
Displays the tot al num ber of copies by paper size.
(A3) Total Copies
2
by Paper Size (B4)
Total Copies
3
by Paper Size (A4)
7-101*
Total Copies
4
by Paper Size (B5)
Total Copies
5
by Paper Size (11" x 17")
Total Copies
6
by Paper Size (8
“ x 14")
1/2
Total Copies
7
by Paper Size (8
“ x 11")
1/2
42
Page 46
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
7-101*
Class 3
8
9
Total Copies by Paper Size (8
1/2
“ x 5
1/2
”)
Total Copies by Paper Size
Displays the tot al num ber of copies by paper size.
Function Settings
(Other Size)
7-201*
Total Number of Scans
Total Paper Tray Counte r
1
(1st paper
Displays the tot al num ber of scanned originals.
Displays the tot al num ber of copies fed from each paper fe ed tray.
tray) Total Paper
Tray Counte r
2
(2nd paper tray)
Total Paper Tray Counte r
3
(3rd paper
7-204*
tray) Total Paper
Tray Counte r
4
(4th paper tray)
Total Paper
5
Tray Counte r (By-pass feed )
Total Paper
6
Tray Counte r (Duplex tra y)
Total Paper
7 ##
Tray Counte r (LCT)
7-205*
ADF Total Counter
Displays the tot al num ber of original s f ed by the ADF.
A224
Copier
43
Page 47
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
7-301*
Class 3
1
2
3
4
5
6
7
8
Total Copies by Reproduction Ratio (2 5% ~ 49%)
Total Copies by Reproduction Ratio (5 0% ~ 99%)
Total Copies by Reproduction Ratio (F ul l size)
Total Copies by Reproduction Ratio (1 01% ~ 200%)
Total Copies by Reproduction Ratio (2 01% ~ 400%)
Total Copies by Reproduction Ratio (Direct Mag.)
Total Copies by Reproduction Ratio (Direct Size Mag.)
Total Copies by Reproduction Ratio (Size Mag.)
Displays the tot al num ber of copies by reproduction r at i o.
Function Settings
44
Page 48
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
7-303*
7-304*
7-401*
7-501*
7-502*
Class 3
1 ~ 23
24
25
26
27
1
2
3
4
5
6
7
Total Copies by Image Editing Mode
Total Copies by Image Editing Mode (Memory Sort)
Total Copies by Image Editing Mode (Combine)
Total Copies by Image Editing Mode (Repeat Copy )
Total Copies by Image Editing Mode (Erase Copy)
Total Copies by Copy Mode (Overlay)
Total Copies by Copy Mode (Letter)
Total Copies by Copy Mode (Letter/Photo)
Total Copies by Copy Mode (Photo)
Total Copies by Copy Mode (Duplex)
Total Copies by Copy Mode (ADF)
Total Copies by Copy Mode (Double-co py)
Total SC Counter
Total Jam Counter (Copies + Original)
Total Copy Jam Counter
Japanese version only.
Displays the tot al num ber of copies by image editing mode.
Displays the tot al num ber of copies by copy mode.
Displays the tot al num ber of service ca l l s that have occurred.
Displays the tot al num ber of copy jams and original jams.
Displays the tot al num ber of copy jams .
Function Settings
A224
Copier
45
Page 49
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
7-503*
Class 3
1
Total Original Jam Counter
Total Jams by Location
Displays the tot al num ber of original ja m s.
Displays the tot al copy paper jam counters by location.
Function Settings
(A Jams) Total Jams by
2
Location (B Jams)
Total Jams by
3
Location (C Jams)
Total Jams by
4
Location (D Jams)
Total Jams by
5
Location (R Jams)
Total Jams by
6 ##
Location (U Jams)
Total Jams by
7
Location
7-504*
(W Jams) Total Jams by
8
Location (Y Jams)
Total Jams by
9
Location (Z Jams)
Total Jams by Location
10
(1st Paper Tray)
Total Jams by Location
11
(2nd Paper Tray)
Total Jams by Location
12
(3rd Paper Tray)
Total Jams by Location
13
(4th Paper Tray)
46
Page 50
9 May 1997 SERVICE PROGRAM MODE TABLE
Mode No.
Class
1 and 2
7-504*
7-801
7-803*
7-804
Class 3
14
15 ##
1
2
3
4
5
6
7
8
9
Total Jams by Location (By-pass Feed)
Total Jams by Location (Duplex Tray )
ROM/CPU Version (IOCSS)
ROM/CPU Version (BiCU)
ROM/CPU Version (Edit)
ROM/CPU Version (Duplex)
ROM/CPU Version (Fax Control)
ROM/CPU Version (Printer Control)
ROM/CPU Version (ANITA)
ROM/CPU Version (Scanner Control)
ROM/CPU Version (Stapler)
PM Counter Display
PM Counter Reset
Displays the tot al copy paper jam counters by location.
Displays the ROM version.
NOTE: Class 3 nos, 3, 7, and 8 are used only for the Japan ese version.
Displays the PM cou nt er a fter th e l ast PM .
Resets the PM counter.
Press down the “Ph ot o mode” key and
the
key at the same time to reset the
Function Settings
0: No
1: Yes
counter.
0: No
1: Yes
7-807
SC/Jam Counter Rese t
Resets the SC and jam counters.
Press down the “Ph ot o mode” key and
the
key at the same time to reset the
counter.
A224
Copier
47
Page 51
SERVICE PROGRAM MODE TABLE 9 May 1997
Mode No.
Class
1 and 2
7-808
7-810
7-901*
7-902
7-903*
7-904
7-905*
7-906
7-907
7-908
7-909
7-991
Class 3
Resets Counters (except for the total counter)
User Code Number Reset
SC History Display
SC History Clear
Copy Jam History Display
Copy Jam History Clear
Original Jam History Display
Original Jam History Clear
Timer Counter Clear
PCU Counter Display
PCU Counter Clear
Timer Counter Display
Resets the counters except for the following counters:
1. Total counter (SP7-003)
2. PCU counter (SP7-908)
3. Timer counter (SP7-991)
Press down the “Ph ot o mode” key and
the counter.
Resets the user code numbers.
Press down the “Ph ot o mode” key and the
counter.
Displays the SC codes that have occurred.
Clears the SC histor y.
Press down the “Ph ot o mode” key and the
data.
Displays the co py j am s that have occurred.
Clears the copy jam hi story.
Press down the “Ph ot o mode” key and the
data.
Displays the ori gi nal jams that have occurred.
Clears the original jam history.
Press down the “Ph ot o mode” key and the
data.
Clears the timer counter.
Press down the “Ph ot o mode” key and the
counter.
Displays the nu m ber of copies that have been made using the current PCU.
Japanese version only
Do not use.
Displays the time since the last time that the main switch was turned on.
key at the same time to reset the
key at the same time to reset the
key at the same time to reset the
key at the same time to reset the
key at the same time to reset the
key at the same time to reset the
Function Settings
0: No
1: Yes
0: No
1: Yes
0: No
1: Yes
0: No
1: Yes
0: No
1: Yes
0: No
1: Yes
0: No
1: Yes
48
Page 52
9 May 1997 SERVICE PROGRAM MODE TABLE
12.1.1 Input Check (SP5-803)
A224M500.wmf
1. Access SP mode 5-803.
2. Select the number which will access the switch or sensor you wish to check (see the following table).
3. Check the status of the sensor or switch.
4. If you wish to check the signal during a copy cycle, select the required copy modes, then press the Start key. After that, re-enter the SP mode to check the next signal.
A224
Copier
5. The reading (“0" or ”1") will be displayed. The meaning of the display is as follows.
Number Description
1 Front Door Safety Switch - +24V Closed Opened 2 Front Door Safety Switch - LD5V Closed Opened 3 Right Vertical Guide Switch Closed Opened 4 Left Vertical Door Sensor Closed Opened 5 Left Door Sensor Closed Opened
6
7
8
9
10
11
12
13
14
Fusing Exit Sensor Paper not
detected
Upper Exit Senso r Paper not
detected
Lower Exit Sensor Paper not
detected
Registrati on Sensor Paper not
detected
Upper Relay Sensor Paper not
detected
Charge Roller H. P. Sensor Not home
position (Off)
By-pass Feed Pa per End Sensor Paper not
detected
Upper Tray Paper End Sensor -A193 only- Paper not
detected
Lower Tray Paper End Sensor Paper not
detected
Reading
01
Paper detected
Paper detected
Paper detected
Paper detected
Paper detected
At home position (On)
Paper detected
Paper detected
Paper detected
49
Page 53
SERVICE PROGRAM MODE TABLE 9 May 1997
Number Description
Reading
01
15 Upper Paper Size Sensor -A193 onl y- See Table 1 16 Lower Paper Size Sensor See Table 1 17 Main Motor Lock Not locked Locked
18
PCU ensor PCU not
detected
PCU detected
19 Not used 20 21 22
23
24
25
26
27
28
Upper Paper End Sensor (Optional Paper Tray Unit)
Lower Paper End Sensor (Optional Paper Tray Unit)
Upper Relay Sensor (Optional Paper Tray Unit)
Lower Relay Sensor (Optional Paper Tray Unit)
Upper Paper Size Sensor (Optional Paper Tray Unit)
Lower Paper Size Senso r (Optional Paper Tray Unit)
Paper not detected
Paper not detected
Paper not detected
Paper not detected
See Table 1
See Table 1
Paper detected
Paper detected
Paper detected
Paper detected
29 Tray Cover Switch (Opti onal Paper Tray Unit) Closed Opened 30 Paper Tray Unit Set (Optional Paper Tray Unit) Not connected Connected 31 Main Motor Lock (Optional Paper Tray Unit) Not locked Locked
32
33
Upper Tray Upp er Li m i t Sen sor (Optional Paper Tray Unit)
Lower Tray Upper Limit Sensor (Optional Paper Tray Unit)
Paper not at high position
Paper not at high position
Paper at high position
Paper at high
position 34 Not used 35 36
37
Duplex Entrance Sensor (Optional Duplex Unit)
Paper not detected
Paper detected
38 Inverter Unit Set (Optional Duplex Unit) Not connected Connected 39 Duplex Unit Set (Optional D uplex Unit) Not connected Connected 40 Not used 41 42
43
1-bin Vertical Guide Door Switch (Optional 1-bin Sorter)
Closed Opened
44 1-bin Sorter Unit Set (Optio nal 1-bin Sorter) Not connect ed Connected 45
1-bin Sorter Paper Sensor Paper not
detected
Paper detected
46 Finisher Set (Optional Finisher Unit) Not connected Connected 47 Not used
48
Feed Cover Open Sensor (Optional ADF and ARDF)
Closed Opened
50
Page 54
9 May 1997 SERVICE PROGRAM MODE TABLE
Number Description
49 50 DF Position Sensor (Optional AD F and ARDF) DF closed DF opened 51 52 ADF Set (Optional ADF) Not connected Connected
53 Not used 54 55 56 ARDF Set (Optional ARDF) Not connected Connected
57 58 Not used
59 60 Polygonal Mirror Mot or Lock Not lo cked Locked 61 Not used 62 Fusing Unit Set Not connected Connected 63 Main Switch Off On 64 BiCU Connection Not connected Connected 65 Not used 66 Total Counter Connec tion Not connected Connected 67 Not used 68 Key Counter Connectio n Not connected Connected 69 Not used 70 LCIT Set (Optional LCIT) Not connected Connected
71
72
73
74
75
76
77 78 Not used
79
Original Set Sensor (Optional ADF and AD RF ) Paper not
detected
Registration Sensor (Optional ADF and ARDF) Paper not
detected
ARDF Reverse Table Sensor (Optional ARDF) Paper not
deteted
LCIT Unit Set Sensor (Optional LC I T ) -A224 only-
LCIT Cover Sensor (Optional LC I T ) -A224 only-
LCIT Paper Size Sensor (Optional LC I T ) -A224 only-
LCIT Upper Limit Sensor (Optional LC I T ) -A224 only-
LCIT Lower Limit Sensor (Optional LC I T ) -A224 only-
LCIT Tray Down Switch (Optional LI C T ) -A224 only-
LCIT Paper Near End Level (Optional LC I T ) -A224 only-
LCIT closed LCIT opened
Cover closed Cover opened
A4 11" x 8.5"
Shift tray not at upper limit position
Shift tray not at lower limit position
Switch is not pressed
See Table 2
Reading
01
Paper detected
Paper detected
Paper detected
Shift tray is at
upper limit
position
Shift tray is at
lower limit
position
Switch is
pressed
A224
Copier
51
Page 55
SERVICE PROGRAM MODE TABLE 9 May 1997
Table 1: Paper Size Data (No. 15, 16, 27, and 28)
SW No. 1 432
A224M502.wmf
Number SW 1SW 2SW 3SW 4
SP
Value
Paper Size
00000­00011A3, F(8
“ x 13")
1/2
0 0 1 1 3 A4 Sideways
15,16,27,28
0 1 0 1 5 A4 Lengthwise 0 1 1 1 7 A5 Sideways, 11" x 17" 101111B4, 8
1/2
“ x 14" 1 1 0 0 12 * (Asterisk) 1 1 0 1 13 B5 Sideways, 11" x 8 1 1 1 1 15 B5 Lengthwise, 8
1/2
1/2
“ x 11"
1: Pushed
Table 2: LCT Paper Near End Level (No.77)
SP value 000 001 025 050 075 100 Level Paper end Near-end 25% full 50% full 75% full Full
52
Page 56
9 May 1997 SERVICE PROGRAM MODE TABLE
12.1.2 Output Check (SP5-804)
A224M501.wmf
A224
Copier
CAUTION:
To prevent mechanical or electrical damage, do not keep an electrical component on for a long time.
1. Access SP mode 5-804.
2. Select the SP number that corresponds to the component you wish to
check (see the following table), then press
3. Press “1", then press
to check that component.
.
4. Exit the SP mode to interrupt the test.
5. If you wish to check another component, re-enter the SP mode.
- Output check table -
No. Description No. Description
1 Junction Gate Solenoid 14 Transport Fan 2 Registration Soleno id 15 Fusing Unit Fan -A224 only ­ 3 Upper Relay Clutch 16 Not used 4 Lower Relay Clutch 17 5 Charge Roller Contac t Cl ut ch 18
By-pass Feed Clut ch
6
Upper Paper Feed Clutch
7
-A193 only­Lower Paper Feed C l ut ch
8
Development Clutch
9
Toner Bottle Drive Motor
10
Main Motor (Forward)
11
Main Motor (Reverse)
12
Exhaust Fan
13
Upper Paper Feed Clutch
19
(Optional Paper Tray Unit) Lower Paper Feed Clutch
20
(Optional Paper Tray Unit) Upper Relay Clutch
21
(Optional Paper Tray Unit) Lower Relay Clutch
22
(Optional Paper Tray Unit) Main Motor
23
(Optional Paper Tray Unit) Upper Paper Lift Motor (Up)
24
(Optional Paper Tray Unit) Lower Paper Lift Motor (Up)
25
(Optional Paper Tray Unit) Upper Paper Lift Motor (Down)
26
(Optional Paper Tray Unit)
53
Page 57
SERVICE PROGRAM MODE TABLE 9 May 1997
No. Description No. Description
Lower Paper Lift Mot or (Down)
27
(Optional Paper Tr ay U nit )
28 Not used 45
Duplex Juncti on Gate Solenoid
29
(Optional Duplex Unit) Not used
30
31 48 32 49 Not used
1-bin Junctio n Gate Solenoid
33
(Optional 1-bin Sorter) 1-bin Transport Motor
34
(Optional 1-bin So rter ) 1-bin Paper indic at or
35
(Optional 1-bin Sorter) 36 Not used 53 Polygonal Mirror Motor 37 54 Not used
DF Feed Motor
38
(Optional ADF and ARDF)
DF Feed Motor (Power Down)
39
(Optional ADF and ARDF)
DF Pick-up Solenoid 40
(Optional ADF and ARDF)
Stamper Solenoid (Optional ADF 41
and ARDF)
DF Paper Feed Clutch (Optional
42
ADF and ARDF) 43 Not used 60 Not used
Not used
44
ARDF Junction Gate Solenoid
46
(Optional ARDF) ARDF Transport Mo to r (F oward)
47
(Optional ARDF) ARDF Transport Mo to r (R everse)
(Optional ARDF)
50
51
52
LCIT Paper Feed Motor
55
(Optional LCIT) LCIT Transport Mo tor
56
(Optional LCIT) LCIT Tray Lift Mo to r ( up)
57
(Optional LCIT) LCIT Tray Lift Mo to r ( dow n)
58
(Optional LCIT) Tray Down LED (Optional LCIT)
59
54
Page 58
9 May 1997 PREVENTIVE MAINTENANCE SCHEDULE
13. PREVENTIVE MAINTENANCE SCHEDULE
13.1 PM TABLE
NOTE:
Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect
SCANNER/OPTICS
Reflector C C C Optics cloth 1st Mirror C C C Optics cloth 2nd Mirror C C C Optics cloth 3rd Mirror C C C Optics cloth Scanner Guide R ai l s C C C Do not use alcohol. Platen Sheet Cover
Exposure Glass C C C Dry cloth or al cohol Toner Shield Glass C C C Optics cloth APS Sensor C C C Dry cloth or alcohol
AROUND THE DRUM
Transfer Rol l er R R R To clean, use a blower brush . Quenching Lamp C C C Dry cloth Discharge Brush R R R
The amounts mentioned as the PM interval indicate the number of prints.
A224 EM 100K 200K 300K NOTE
Replace the pla te n sheet, if
CI I I
necessary. Dry cloth or alcohol
A224
Copier
PAPER FEED
Registration Roller C C C Clean with water or alcohol. Paper Feed Roller
(By-pass feed table) Registration Mylar C C C Clean with water or alcohol. Relay Rollers I I I Clean/replace if necessary Paper Feed Guides C C C Clean with water or alcohol. Paper Feed Rollers R R R Bottom Plate Pad C C C Clean with water or al cohol. Bottom Plate Pad
(By-pass feed )
FUSING UNIT
Fusing Entrance and Exit Guide Plates
Hot Roller R R R Pressure Roller R R R Fusing The rmi stors I I I Clean if necessary Cleaning Roller C C C Clean with water or alcohol. Cleaning Roller
Bushings
CCCC
CCC
CCC
CCC
Clean with water or alcohol.
Clean with water or alcohol.
Clean with water or alcohol.
Alcohol
55
Page 59
PREVENTIVE MAINTENANCE SCHEDULE 9 May 1997
A224 EM 100K 200K 300K NOTE
Hot Roller Strippers R R R Cleaning Roller
Discharge Brush
OTHERS
Drive Belts I I I Replace if necessary
EM 200K 400K 600K 800K NOTE
LCT
Paper Feed Roller C R R R R Dry or damp cloth Transport Rol le r C Dry or damp cloth Bottom plate pad C Dry or damp clot h
RRR
56
Page 60
9 May 1997 REPLACEMENT AND ADJUSTMENT
14. REPLACEMENT AND ADJUSTMENT
14.1 LASER UNIT
WARNING
+
Turn off the main switch and unplug the machine before attempting any of the procedures in this section. Laser beams can seriously damage your eyes.
- CAUTION DECALS -
Three caution decals and the optical fiber cable [A] are located in the laser section as shown below.
!
DANGER
INVISIBLE LASER RADIATION WHEN OPEN. AVOID DIRECT EXPOSURE TO BEAM.
>PS<
>PS<
A224
Copier
!
DANGER
[A]
A224R506
A224R505.wmf
INVISIBLE LASER RADIATION WHEN DISCONNECT OPTICAL FIBER CABLE. AVOID DIRECT EXPOSURE TO BEAM.
>PS<
57
Page 61
REPLACEMENT AND ADJUSTMENT 9 May 1997
14.2 LASER UNIT/MAIN SCAN SYNCHRONIZATION DETECTOR
[C]
[B]
[A]
A224R512.wmf
WARNING
+
Turn off the main switch and unplug the machine before attempting any of the procedures in this section. Laser beams can seriously damage your eyes.
1. Remove the copy tray.
2. Disconnect the harness [A] from the polygon motor driver [B].
3. Remove the main scan syncronization detector [C].
4. Remove the laser unit (4 screws and 1 connector).
58
Page 62
9 May 1997 REPLACEMENT AND ADJUSTMENT
14.3 POLYGON MIRROR MOTOR
[A]
A224
Copier
[B]
A224R501.wmf
1. Remove the laser unit (see Laser Unit/Main Scan Syncronization
Detector).
2. Remove the polygon motor cover [A] (3 screws).
3. Remove the polygon motor [B] (4 screws, 1 connector).
NOTE:
When reinstalling the polygon motor, the securing order should be as shown below. Otherwise, the polygon motor board may be bent.
3
1
A224R510.wmf
2
4
59
Page 63
REPLACEMENT AND ADJUSTMENT 9 May 1997
14.4 POLYGON MOTOR DRIVER
[B]
[A]
[C]
A224R502.wmf
1. Remove the copy tray.
2. Disconnect two harnesses [A] from the polygon motor driver [B].
3. Remove the polygon motor driver bracket [C] (1 screw).
4. Remove the polygon motor driver [B] (3 screws).
60
Page 64
9 May 1997 REPLACEMENT AND ADJUSTMENT
14.5 FUSING THERMISTOR/FUSING EDGE THERMISTOR
[C]
[A]
[B]
A224R511.wmf
A224
Copier
1. Pull out the fusing unit (1 screw).
2. Remove the upper cover [A] (1 screw).
3. Remove the fusing thermistor [B] (1 screw, 1 connector).
4. Remove the fusing edge thermistor [C] (1 screw, 1 connector).
61
Page 65
REPLACEMENT AND ADJUSTMENT 9 May 1997
14.6 FUSING UNIT FAN
[C]
[A]
[B]
A224R503.wmf
[F]
[D]
[E]
A224R504.wmf
1. Remove the front cover and rear cover.
2. Remove the PCU, transfer roller unit, fusing unit, duplex inverter unit,
duplex unit, paper feed tray, and inner cover.
3. Remove the PSU.
4. Disconnect the fusing unit fan harness [A] and unclamp this harness from
the harness clamps.
5. Cut the clamp [B].
NOTE:
Take care not to cut the harnesses.
6. Remove the duplex entrance guide [C].
7. Remove the total counter [D] (1 connector).
8. Remove the fusing unit fan bracket [E] (3 screws).
9. Remove the fusing unit fan [F] (2 screws, 1 connector).
62
Page 66
9 May 1997 SERVICE CALL CONDITIONS
15. SERVICE CALL CONDITIONS
15.1 SUMMARY
There are 3 levels of service call conditions.
Level Definition
To prevent the machine from be i ng damaged, the SC ca n onl y be
NOTE:
A
B
C
1) If the problem concerns electrical circuit boards, first disconnect then reconnect the connectors before replacing the PCBs.
2) If the problem concerns a motor lock, first check the mechanical load before replacing motors or sensors.
3) To reset a Level A SC, enter SP 5-810 (SC code reset) and select “1". Then hold down the Photo mode key and the
same time for at least 3 seconds (this does not require the main switch to be turned off and on).
4) When a Level A or B SC occurs while in an SP mode, the display does not indicate the SC number. If this occurs, check the SC number after leaving the SP mode.
reset by a service representative (see the note below). The copier cannot be operated at al l.
The SC can be reset by turning the main switch off and on if the SC was caused b y a sensor error.
The copier can be operated as us ual except for the unit rel ated to the service call.
key at the
A224
Copier
63
Page 67
SC CODE DESCRIPTIONS 9 May 1997
16. SC CODE DESCRIPTIONS
SC101: Xenon lamp error (A193/A224)
- Definition - [B] The standard white level was not detected properly when scanning the white
plate.
- Possible cause ­Xenon lamp defective
Xenon lamp harness defective
SBU board defective
SBU harness defective
SC120: Scanner home position error 1 (A193/A224)
-Definition- [B]
The scanner home position sensor does not detect the off condition during initialization or copying.
- Possible causes ­Scanner home position sensor defective
Scanner drive motor defective
IOSCC board defective
Scanner home position sensor harness defective
SC121: Scanner home position error 2 (A193/A224)
-Definition- [B]
The scanner home position sensor does not detect the on condition during initialization or copying.
- Possible causes ­Scanner home position sensor defective
Scanner drive motor defective
IOCSS board defective
Scanner home position sensor harness defective
64
Page 68
9 May 1997 SC CODE DESCRIPTIONS
SC122: Scanner home position error 3 (A193/A224)
-Definition- [B]
The scanner home position sensor detects the on condition while the scanner is returning to the home position.
- Possible causes ­Scanner home position sensor defective
Scanner drive motor defective
IOCSS board defective
Scanner home position sensor harness defective
SC123: Scanner home position error 4 (A193/A224)
-Definition- [B]
The scanner home position sensor does not detect the on condition after the scanner returns to the home position.
A224
Copier
- Possible causes ­Scanner home position sensor defective
Scanner drive motor defective
IOCSS board defective
Scanner home position senor harness defective
SC192: Automatic SBU adjustment error (A193/A224)
-Definition- [B]
An error is detected during automatic SBU adjustment.
- Possible cause ­SBU defective
BiCU board defective
Lamp regulator defective
Exposure lamp deective
Dirty white plate
65
Page 69
SC CODE DESCRIPTIONS 9 May 1997
SC302: Charge roller current leak (A193/A224)
-Definition- [B]
A charge roller current leak signal is detected.
- Possible causes ­Charge roller damaged
Charge high voltage supply board defective
Poor connection of the PCU
SC306: Charge roller home position error (A193/A224)
-Definition- [B]
The charge roller home position sensor does not detect the on condition.
- Possible causes ­Charge roller home position sensor defective
Charge roller contact clutch defective
SC320: Polygon motor error (A193/A224)
-Definition- [B]
The polygon motor does not reach its operating speed within 10 seconds after the polygon motor on signal, or the lock signal is not detected for more than 40 ms continuously during operation.
- Possible causes ­Polygon motor defective
Poor connection of the interface harness which connects the polygon
motor driver and the IOCSS board IOCSS board defective
SC321: No laser start signal (F-GATE error) (A193/A224)
NOTE:
This SC code is only for copy mode.
- Definition- [B]
The CPU does not detect the laser start signal (F-GATE) after the copy paper reaches the registration sensor.
- Possible causes ­BiCU board defective
MSU board defective
66
Page 70
9 May 1997 SC CODE DESCRIPTIONS
SC322: Laser synchronization error (A193/A224)
-Definition- [B]
The laser synchronization signal cannot be detected by the main scan synchroniziation detector board for more than 5 consecutive 100 ms intervals.
- Possible causes ­Poor connection of the interface harness which connects the laser
synchronization detector board and the BiCU board Laser synchronization detector board out of position
Laser synchronization detector board defective
BiCU board defective
SC324: LD drive current over (A193/A224)
-Definition- [B]
The LD drive board applies more than 100 mA to the LD.
A224
Copier
- Possible causes ­LD unit defective (not enough power, due to aging)
Poor connection of the interface harness which connects the LD unit and
the BiCU board Temperature around the LD unit is too high
SC390: TD sensor error 1 (A193/A224)
-Definition- [B]
The TD sensor outputs less than 0.5V, 20 s after the TD sensor initial setting has been performed.
- Possible causes ­TD sensor abnormal
Poor connection of the PCU
SC391: Development bias leak (A193/A224)
-Definition- [B]
A development bias leak signal is detected.
- Possible causes ­Poor connection of the PCU
High voltage supply board defective
67
Page 71
SC CODE DESCRIPTIONS 9 May 1997
SC393: TD sensor error 2 (A193/A224)
-Definition- [B]
TD sensor output voltage falls out of the adjustment range (2.0 ± 0.2 V) after the TD sensor initial setting has been finished.
- Possible causes ­TD sensor abnormal
Poor connection of the PCU
SC401: Transfer roller leak error 1 (A193/A224) SC402: Transfer roller leak error 2 (A193/A224)
-Definition- [B]
A transfer roller current leak signal is detected.
- Possible causes ­High voltage supply board defective
Poor connection of the PCU
Transfer roller damaged
SC411: Separation bias error (A193/A224)
-Definition- [B]
A separation bias leak signal is detected.
- Possible causes ­High voltage supply board defective
Poor connection of the PCU
Discharge brush defective
SC500: Main motor lock (A193/A224)
-Definition- [B]
A main motor lock signal is detected for more than 5 seconds or the lock signal is not detected for more than 500 ms during rotation.
- Possible causes ­Too much load on the drive mechanism
Main motor defective
68
Page 72
9 May 1997 SC CODE DESCRIPTIONS
SC503: Upper tray lift motor malfunction (optional paper tray unit only) (A193/A224) SC504: Lower tray lift motor malfunction (optional paper tray unit only) (A193/A224)
-Definition- [C]
The paper upper limit sensor is not activated after the tray lift motor has been on for 10 seconds.
- Possible causes ­Upper limit sensor defective
Tray lift motor defective
IOCSS board defective
SC506: Paper tray unit main motor lock (optional paper tray unit only) (A193/A224)
-Definition- [C]
A224
Copier
A main motor lock signal is detected for more than 5 seconds or the lock signal is not detected for more than 5 seconds during rotation.
- Possible causes ­Paper tray unit main motor defective
Too much load on the drive mechanism
SC542: Fusing temperature warm-up err or (A193/A224)
-Definition- [A]
The fusing temperature does not reach the fusing standby temperature within 50 seconds after the main switch is turned on.
- Possible causes ­Fusing thermistor defective or out of position
Fusing lamp open
Fusing thermofuse open
Power supply board defective
Poor connection of the fusing unit
69
Page 73
SC CODE DESCRIPTIONS 9 May 1997
SC543: Fusing overheat error (A193/A224)
-Definition- [A]
A fusing temperature of over 231°C is detected for 1 second by the fusing thermistor.
- Possible causes ­Fusing thermistor defective
Power supply board defective
SC544: Fusing low temperature error (A193/A224)
-Definition- [A]
A fusing temperature of below 100°C is detected for 1 second by the fusing thermistor.
- Possible causes ­Fusing thermistor defective
Power supply board defective
SC546: Fusing ready temperature malfunction (A193/A224)
-Definition- [A]
The fusing temperature goes 10 °C below or 10 °C over the stand-by temperature after warm-up is completed.
- Possible causes ­Thermistor defective
Poor connection of the fusing unit
Power supply board defective
SC547: Zero cross signal malfunction (A193/A224)
-Definition- [A]
Zero cross signals are not detected within a certain period.
- Possible causes ­Power supply board defective
IOCSS defective
BICU defective
70
Page 74
9 May 1997 SC CODE DESCRIPTIONS
SC548: Fusing edge temperature error 1 (A224)
- Definition - [A]
A fusing temperature of over 251°C is detected for 3 seconds by the fusing edge thermistor.
- Possible causes ­Fusing edge thermistor defective
PSU defective
SC549: Fusing edge temperature error 2 (A224)
- Definition - [A]
A fusing temperature of below 100°C is detected for 1 second by the fusing edge thermistor.
- Possible causes ­Fusing edge thermistor defective
PSU defective
Poor connenction of the fusing unit
A224
Copier
SC610: Communication error between IOCSS and duplex unit (A193/A224)
-Definition- [B]
The IOCSS board cannot communicate with the duplex unit properly.
- Possible causes ­Poor connection of the duplex unit
IOCSS board defective
Duplex control board defective
SC681: Fax option version error (A224)
- Definition - [C]
The machine detected that a A639 fax unit is installed.
- Possible causes ­Installing an A639 fax unit in an A224 machine.
Downloading the software for the A639 fax unit to the A224 machine.
71
Page 75
SC CODE DESCRIPTIONS 9 May 1997
SC682: Printer option version error (A224)
- Definition - [C]
The machine detected that a A643 printer controller is installed.
- Possible causes ­Installing an A643 printer controller in an A224 machine.
Downloading the software for the A643 printer controller to the A224
machine.
SC691: Communication error between BICU and fax controller (A193/A224)
-Definition- [B]
The BiCU board cannot communicate with the fax controller properly.
- Possible causes ­Poor connection of the interface harness which connects the BiCU board
and the fax controller BICU board defective
Fax controller defective
SC692: Communication error between BiCU and printer controller (A193/A224)
-Definition- [B]
The BICU board cannot communicate with the printer controller properly.
- Possible causes ­Poor connection of the interface harness which connects the BICU board
and the mother board. Poor connection between the mother board and the printer controller
BICU board defective
Printer controller defective
Mother board defective
72
Page 76
9 May 1997 SC CODE DESCRIPTIONS
SC696: Communication error between finisher and BiCU board (A193/A224)
- Definition - [B]
The BiCU board cannot communicate with the finisher properly.
- Possible causes ­Poor connection of the interface cable for the finisher.
BiCU board defective
Finisher drive board defective
SC700: Finisher feed out error (A193/A224)
- Defenition - [B]
1. The stack height sensor does not detect the on condition within 12 seconds after the shift tray lift motor is turned on so that the shit tray keeps moving up.
2. The stack height sensor does not detect the off condition within 5 seconds after the shift tray lift motor is turned on so that the shift tray keeps moving down.
3. The shift tray position sensor does not detect the on condition within 1.25 seconds after the shift motor is turned on.
A224
Copier
- Possible causes ­Shift tray lift motor defective
Shift motor defective
Finisher drive board defective
73
Page 77
SC CODE DESCRIPTIONS 9 May 1997
SC701: Finisher inverter error (A193/A224)
- Defenition - [B]
1. The jogger H.P sensor does not detect the off condition within 3 seconds after the jogger motor is turned on.
2. The jogger H.P sensor does not detect the on condition within 576 pulses (about 80 mm) after the jogger motor is turned on.
3. The Feed belt H.P sensor does not detect the off condition within 3 seconds after the feed-out motor is turned on.
4. The Feed belt H.P sensor does not detect the on condition within 2059 pulses (about 700 mm) after the feed-out motor is turned on.
- Possible causes ­Jogger motor defective
Feed-out motor defective
Finisher drive board defective
SC702: Finisher staple error (A193/A224)
- Defenition - [B]
The staple home position sensor does not detect the on condition within
0.485 seconds after the staple motor on signal.
- Posible causes ­Staple motor defective
Finisher drive board defective
SC900: Total counter error (A193/A224)
-Definition- [C]
The total counter is not working properly.
- Possible causes ­Total counter defective
IOCSS board defective
74
Page 78
9 May 1997 SC CODE DESCRIPTIONS
SC920: MSU connection error (A193/A224)
-Definition- [B]
The MSU set signal is not detected
- Possible cause ­Poor connection between the BICU board and the MSU
BICU board defective
MSU defective
SC921: MSU hardware error (A193/A224)
-Definition- [B]
The hardware of the MSU is defective
- Possible cause ­MSU defective
BICU defective
Front door safety switch does not work properly
A224
Copier
SC980: Program loading error (A193/A224)
-Definition- [C]
The program cannot load properly.
- Possible cause ­Poor connection between the BICU and the ROM board
BICU board defective
ROM board or the program defective
SC981: NVRAM clear error (A193/A224)
-Definition- [C]
The data stored in the NVRAM is not cleared properly when the Memory All Clear is performed.
- Possible cause ­NVRAM defective
75
Page 79
SC CODE DESCRIPTIONS 9 May 1997
SC990: Communication error between BICU and IOCSS board (A193/A224)
-Definition- [B]
The BiCU board cannot communicate with the IOCSS board properly.
- Possible cause ­Poor connection between the BiCU board and the IOCSS board
BiCU board defective
IOCSS board defective
SC999: Program version error (A193/A224)
- Definition - [C]
Downloading the incorrect type of main software
- Possible cases ­Downloading the main software for the A224 machine to the A193
machine or the opposite case.
76
Page 80
ELECTRICAL COMPONENT LAYOUT Copier (A224)
27
26
25
24
30
29
28
31
32
33
23
34
22
21
1
20
19
2
18
3
4
5
6
7 8
9
10
11
12 13 14
15
16
A224s502.wmf
17
Page 81
48
47
49
35
36
37
38
39
40 41
42
43
46
45
A224s501.wmf
44
Page 82
62
61
63
60
59
50
51
52
53
54
55
56
67
A224s500.wmf
68
Page 83
Copier
Symbol Index No. Description P to P (2/2 )
Printed Circuit Boards
PCB1 54 High Voltage Supply Board K17 PCB2 50 Lamp Stabilizer M16 PCB3 58 PSU C7 PCB4 61 LD Unit E5 PCB5 63 Operation Panel F1 PCB6 51 SBU H1 PCB7 55 IOCSS I14 PCB8 52 BICU H12 PCB9 53 MSU I6
PCB10 62 Polygon Motor Driver (A224 only) E3
Motors
M1 45 Main I17 M2 37 Scanner Drive N17 M3 47 Transport Vacuum Fan O17 M4 49 Polygonal Mirror D4 M5 38 Toner Supply F17 M6 35 Exhaust Fan D17 M7 46 Fusing Unit Fan (A2 24 only) P11
Sensors
S1 33 Upper Exit B17 S2 31 Lower Exit B17 S3 28 Left Vertical Door B17 S4 27 Left Door C17 S5 17 Relay C17 S6 10 PCU C17 S7 29 Fusing Exit D17 S8 9 Charge Roller H.P D17
S9 —- Upper Tray Paper End (A193 only) E17 S10 15 Lower Tray Paper End E17 S11 16 By-pass Feed Paper End F17 S12 13 Registration G17 S13 12 By-pass Feed Paper Wi dt h G17 S14 59 Humidity C11 S15 4 Origin al Width L17 S16 5 Original Length-1 L17 S17 6 Original Length-2 L17 S18 3 Platen Cover M17 S19 1 Scanner H.P. M17 S20 23 Toner Density (TD) H17
Switches
SW1 20 AC B6
Page 84
Symbol Index No. Description P to P (2/2 )
SW2 32 Main D2 SW3 14 Right Vertical Guide H17 SW4 —- Upper Paper Size (A193 only) N17 SW5 19 Lower Paper Size O17 SW6 26 Front Door Safety D11
Magnetic Clutches
MC1 36 Charge Roller C ont act E17 MC2 42 Upper Relay E17 MC3 43 Lower Relay I17 MC4 41 By-pass Feed F17 MC5 —- Upper Paper Feed (A193 only) I17 MC6 44 Lower Paper Feed I17 MC7 40 Registration F17 MC8 39 Development J17
Solenoids
SOL1 48 Junction Gate B17
Lamps
L1 60 Quenching E17
L2 2 Scanner M17
L3 8 Fusing B7
Heaters
H1 18 Tray (option) C3
H2 34 Anti-condensation (option) C3
H3 11 Drum (option) C3
Thermistors
TH1 24 Charge Roller H17 TH2 21 Fusing B6 TH3 22 Fusing Edge (A224 only) B6
Thermofuses
TF1 7 Fusing B7
Counters
CO1 25 Total I17 CO2 —- Key
(option)
Others
LSD1 30 Laser Synchronization D et ector D4
NF 56 Noise Filter
(230V machine only)
CB 57 Circuit Breaker
(230V machine only)
G17
C10
B8
Page 85
12
34 5 6 7 8 9 10
11 12
13
14
15 16
17
18
A193 and A224
Point to Point Diagram
A
(1/2)
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
I
Switch (SW2)
Operation
(PCB5)
Panel
SBU
(PCB6)
+5V
E
GND
F
Tray Heater (Option)
Anti-condensation Heater (Option)
Main
Polygonal Mirror
-16
-14
-12
-10
GND OPDATA [ 5] GND OPCLK
-12V /BEEP [ 5] +5V +5V
/OP-KEY [ 5]
/OP-LED
+5VE
<
CN310
-1
ts
-3
-5
-7
-9
t
-11
-13
-15
-2
t
-4
-6
+5VE
(BICU-Mother Board)
>
PIN NAME PI N NAME
1GND11GND 2 < /VIDEO 1 2 TXD2 > 3GND13<RXD2 4/FGATE>14 GND 5/OE2>15TXD3> 6/OE3>16<RXD3 7N.C.17GND 8GND18 /BD> 9 /RTS > 19 N. C.
10 < /CTS 20 /WRSYNC >
Mother Board
Controller
<>
H1
H2
Laser Syncronization
Detector
(LSD)
Motor
M4
(SBU)
<CN301>
PIN NAME PIN NAME
1 < /OPBSYNC 26 < AD0 2 /RDSYNC > 27 GND 3 GND 28 AGC0 > 4/CLK0>29AGC1> 5GND30GND 6 /WTGT > 31 AGC2 > 7 /PWIND > 32 AGC3 > 8 /AEMODE > 33 GND 9GND34+12 10 DAD 1 > 35 +12 11 GND 36 +12 12 DACLK > 37 +12 13 GND 38 +12 14 DALD > 39 +12 15 GND 40 GND 16 < AD7 41 -12V 17 < AD6 42 -12V 18 GND 43 -12V 19 < AD5 44 GND 20 < AD4 45 +5V 21 GND 46 +5V 22 < AD3 47 +5V 23 < AD2 48 +5V 24 GND 49 +5V 25 < AD1 50 +5V
CN304
Printer
(Op)
See 2/2
Signal Table
AC Line DC Line Pulse Signal
Signal Direction
s
Active High
t
[] [A]
Active Low Voltage Analog Signal
AC SW
(SW1)
A
C
D
B
-1
-5
-3
-7
-2
-6
PSU(PCB3)
H
F
E
G
LD Unit (PCB4)
<CN311>
(BICU - ROM Board)
PIN NAME PIN NAME PIN NAME PI N NAME
1 GND 21 A12 > 41 < D14 > 61 < /SLEEP 2 < D3 > 22 A7 > 42 < D15 > 62 NC 3<D4>23A6>43/CE2>63 NC 4 < D5 > 24 A5 > 44 NC 64 NC 5 < D6 > 25 A4 > 45 NC 65 < D8 > 6 < D7 > 26 A3 > 46 NC 66 < D9 > 7 /CE1 > 27 A2 > 47 A17 > 67 < D10 > 8 A10 > 28 A1 > 48 A18 > 68 NC
9 /OE> 29 A0> 49 A19> 69 GND 10 A11 > 30 < D0 > 50 A20 > 70 GND 11 A9 > 31 < D1 > 5 1 A2 1 > 12 A8 > 32 < D2 > 52 +5V 13 A13 > 33 NC 53 VPP2 14 A14 > 34 GND 54 A22 > 15 /WE > 35 GND 55 A23 > 16 /BSY > 36 GN D 56 < /WP 17 +5V 37 NC 57 < /BYTE 18 VPP1 38 < D11 > 58 NC 19 A16 > 39 < D12 > 59 NC 20 A15 > 40 < D13 > 60 < /EXCARD
MSU(PCB9)
<
CN303
>
(BICU - MSU)
PIN NAME PIN NAME
1GND31GND 2GND32GND 3/MWCLK>33 GND 4 /MWLGT > 34 GND 5 /MWLSYC > 35 /MWFGT > 6MOD>36GND 7GND37GND 8 < / MRCLK 38 GND
9 < /MRLGT 39 /WRSY N C > 10 < /MRLSYC 40 < /MRFGT 11 < MID 41 GND 12 GND 42 GND 13 A7(N,C) 43 A6(N,C) 14 A5(N,C) 44 A4 > 15 A3 > 45 A2 > 16 A1 > 46 A0 > 17 GND 47 GND 18 < D15 > 48 < D14 > 19 < D13 > 49 < D12 > 20 < D11 > 50 < D10 > 21 < D9 > 51 < D8 > 22 /RD > 52 /HWR > 23 CS50 > 53 /CS51 > 24 /RESET > 54 < /MDTCT
Fax Unit (Op)
25 GND 55 GND 26 +5V 56 +5V 27 +5V 57 +5V 28 +5V 58 +5V 29 GND 59 GND 30 GND 60 GND
See 2/2
Circuit Breaker
(230V machine only)
(CF1)
PSU
(PCB3)
Duplex Unit (Option for A193)
5V
S2
S3
/DUPK0[ 5] CGND /TRG[ 5]
24V
24V GND 5V GND RESET[ 5] TXD[ 5] RXD[ 5] SET[ 5]
Duplex Turn Sensor
Duplex Exit Sensor
5V GND SVRH [A]
t
Duplex Entrance Sensor
Duplex Junction Gate Sol
Duplex Transport
24V
Motor
M1
M2
Duplex Feed Motor
Noise Filter (230V machine only) (NF 1)
(BICU - IOCSS)
<CN308>
PIN NAME PIN NAME PIN NAME PIN NAME
1 -12V 21 < FUTMP 41 +12V 61 GND 2 -12V 22 < PP-C 42 BDTCT 62 < CHTMP 3 +5VE 23 < PP-B 43 +12V 63 GND 4 +5VS 24 < HUM 44 +5V 64 < PP-TP 5 S1 > 25 < PP-D 45 +5V 65 GND 6 S3> 26 GND 46 S2> 66 <TSENS 7 A0 > 27 GND 47 +5V 67 GND 8 A2> 28 MA1> 48 A1> 68 GND
9 A3> 29 MA2> 49 +5V 69 GND 10 < D9 > 30 MA4 > 50 < D8 > 70 MA3 > 11 < D10 > 31 MA5 > 51 +5V 71 GND 12 < D12 > 32 MA7 > 52 < D11 > 72 MA6 > 13 < D13 > 33 MA8 > 53 +5V 73 GND 14 < D15 > 34 MA10 > 54 < D14 > 74 MA9 > 15 /RD > 35 MB1 > 55 +5V 75 GND 16 /RST, 10B> 36 MB2 > 56 /HWR > 76 GND 17 < /INT 1 37 MB3 > 57 +5V 77 GND 18 CLKP > 38 MB4 > 58 < / INT2 78 +24V 19 GND 39 /RTRG > 59 GN D 79 +24V 20 GND 40 < SN-ON 60 GND 80 BDTCT
-1
A
-2
/A
-3
/B
-4
B
-5
24V
-6
24V
-1
A
-2
/A
-3
/B
-4
B
-5
24V
-6
Humidity Sensor
SOL1
Front Door Safety SW (SW6)
S1
-1
-2
-3
-4
-5
-6
-7
-8
-4
-5
-6
-7
-8
-9
S14
/ACDET Zero cross [ 5] Fusing Heat Trigger [ 5] Fusing Heat Relay [ 24] 24V.S ENGOFF 5VE
BICU (PCB8)
Paper Tray Unit
Option
ADF
(Option)
ARDF
(Option)
Finisher (Option)
LCT
(Option for A224)
t
t t t t
24V 24V.S 5V LD5V.S
s
t
(Ver. 2)
Gate Sol
S1
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
-1
t
-2
-3
-4
-5
-1
-2
-3
-4
-5
-6
-7
-8
-1
-2
-3
-1
-2
-3
-4
-1
-2
CN120
-3
-6
-1
-2
-4
-5
-1
-2
-3
-4
-5
-6
-7
IOCSS
(PCB7)
-14 /TRG [ 24]
t
-13 24V
t
-1 /NEW [ 5]
-2 GND
-3 24V
t
-4 /TRG [ 24]
-5 GND
-6 EXIT 3 [ 5]
-7 +5V
-8 GND
-9 CONT [ 5]
-10 +5V
-11 24V
-12 /TRG [ 24]
-13 24V
-14 /TRG [ 24]
-1 GND
-2 F1PE [ 5]
-3 +5V
-4 GND
-5 F2PE [ 5]
-6 +5V
-1 24V.S2
-2 /TRG [ 24]
-1 24V
-2 /TRG [ 24]
-1 24V
-2 /TRG [ 24]
-1 /MPS1 [ 5]
-2 /MPS2 [ 5]
-3 /MPS3 [ 5]
-4 /MPS4 [ 5]
-5 GND
-1 /TRG [ 24]
-2 24V
-3 CNTOK [ 5]
-4 GND
-1 24V
-2 24V.S2
-1 GND
-2 VTH [A]
-3 TSENS [A]
-4 +5V
-5 CONTL [ 5]
-1 24V
-2 /TRG [ 24]
-1 24V.S2
-2 /TRG [ 24]
-1 24V
-2 /TRG [ 24]tt
-1 24V
-2 /TRG [ 24]
-1 24V
-2 /TRG [ 24]
-1 Direction [ 5]
-2 Motor Start [ 5]
-3 +5V
-4 Motor Ready [ 5]
-5 24VS
-6 24VS
-7 GND
-8 GND
-9 +5V
-10 GND
-1 Charge Roller [ 5]
-2 Development [ 5]
-3 F.B C [A]
-4 F.B B [A]
-5 Trans Roller (+)[ 5]
-6 Trans Roller (-)[ 5]
-7 F.B T [A]
-8 Discharge [ 5]
-9 F.B D [A]
-10 24V.S
-11 +5V
-12 GND
-1 GND
-2 /F1 [ 5]
-3 /F2 [ 5]
-4 +5V
-5 /ON [ 5]
-A1 GND
-A2 /L1 [ 5]
-A3 /L2 [ 5]
-A4 +5V
-A5 /ON [ 5]
-A6 GND
-A7 /W1 [ 5]
-A8 /W2 [ 5]
-A9 +5V
-A10 /ON [ 5]
-B2 /ON
-B3 GND
-B4 /TRG [ 5]
-B5 GND
-B6 AKS0 [ 5]
-B7 +5V
-B8 GND
-B9 HPS [ 5]
-B10 +5V
-1 +24V
-2 +24V
-3 A [ 24]
-4 /A [ 24]
-5 B [ 24]
-6 /B [ 24]
-1 PS4 [ 5]
-2 PS3 [ 5]
-3 GND
-4 PS2 [ 5]
-5 PS1 [ 5]
-6 PS4 [ 5]
-7 PS3 [ 5]
-8 GND
-9 PS2 [ 5]
-10 PS1 [ 5]
-1 24V
-2 /TRG [ 24]
-1 Junction Gate Sol [ 5]
-2 Motor Speed [ 5]
-3 Motor Start [ 5]
-4 Paper Indicator1 [ 5]
-5 Paper Indicator2 [ 5]
-6 Paper Detect [ 5]
-7 DOOR SW [ 5]
-8 Sorter Set [ 5]
-9 24V
-10 24V
-11 GND
-12 GND
-13 5V
-14 GND
t
t
t
t
s
s
t
t
t
t t t t
t
t
s
t
t
t
s
t t
t
t t
t
t t
t
t
t
s
t t t t
t t
t t t t
t t
t
s
t
s
s
t
B
D
t
t
s
PCB2
t t
s
s
s
s
t
Junction Gate C1
SOL1
Upper Exit Sensor
S1
Lower Exit Sensor
S2
Left Vertical
S3
Door Sensor
S4
Left Door Sensor
Relay Sensor
S5
A
C
S6
PCU Sensor
M6
Exhaust Fan
Fusing Exit
S7
Sensor
Charge Roller
S8
H.P Sensor
Charge Roller
MC1
Contact Cl
Quenching Lamp
L1
Upper Tray Paper
S9
End Sensor(A193 only)
Lower Tray Paper
S10
End Sensor
MC2
Upper Relay Cl
Registration Cl
MC7
By-pass Feed Cl
MC4
TonerSupply Motor
M5
By-pass Feed
S11
Paper End Sensor
Registration
S12
Sensor
By-pass Feed Paper Width
S13
Sensor
C02
Charge Roller
TH1
Thermistor
TD Sensor
S20
Upper Paper Feed Cl
MC5
(A193 only)
Lower Relay Cl
MC3
MC6
Lower Paper Feed Cl
CO1
TotalCounter
MC8
Development Cl
M1
Main Motor
S16
S17
S15
L2
S18
S19
M2
SW4
Lower Paper
SW5
Size Sensor
Transport
M3
Vacuum Fan
Sorter Transport Motor
-1
-2
-4
-5
-6
-7
Key Counter (Op)
Right Vertical Guide SW (SW3)
High Voltage Supply Board
Original Length Sensor 1 (230V machine only)
Original Length Sensor 2
Original Width Sensor
Scanner Lamp
Lamp Stabilizer
Platen Cover Sensor
Scanner H.P Sensor
Scanner Drive Motor
Upper Paper Size Sensor (A193 only)
M1
Sorter Paper
Indicator (PCB2)
PCB2
-1
-2
Sorter Vertical Guide
Door SW (SW1)
-1
SOL1
-2 Sorter Junction
1 bin Sorter (Op)
Sorter Pape Sensor
12
34 5 6 7 8 9 10
11 12
13
14
15 16
17
18
Page 86
12
345 6 7 8 9 10
A193 and A224
A
Point to Point Diagram
(2/2)
B
C
D
E
Table 1 (BICU - FCU)
BICU
CN304
NAME NAME
+24V
1
+24V
2
+12V
3
-12V
4
TXD 1 >
5
< RXD 2
6
GND
7
/AWCLK >
8
GND
9
/AWLGT >
10
/AWLSYC >
11
/AWFGT >
12
GND
13
/AWKS 0 >
14
/AWKS 1 >
15
/AWKD 0 >
16
/AWKD 1 >
17
/AWKD 2 >
18
/AWKD 3 >
19
/AWKD 4 >
20
/AWKD 5 >
21
/AWKD 6 >
22
/AWKD 7 >
23
GND
24
< /ARCLK
25
FCU
CN501
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26
BICU
CN304
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
GND
< /ARLGT
< /ARLSYC
< /ARFGT
/WRSYNC >
/FSYNC >
GND < /ARKS 0 < /ARKS 1 < /ARKS 2 < /ARKS 3 < /ARKS 4 < /ARKS 5 < /ARKS 6 < /ARKS 7
/OE 1 >
GND
< /OP-LED < /RTRG
/OP-KEY > /SW-ON >
/SN-ON >
< EX-FCU
+5VE +5VE
FCU
CN501
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
13
14
BICU
See
Table 1
11 12
FCU
9 8 7 6 5 4 3 2 1
See
Table 2
Function Upgrade
Card
See
Table 3
Page
Memory
Card
See
Table 4
SAF/HDD
I/F
See
Table 5
CIG4
See
Table 6
DIU
(RS232C)
15 16
+24V
1
COM3
2
RSEL(US-Not used)
3
Not used
4
s
DOSW [ 5] (US - Not used)
5 6 7 8
9 10 11 12 13 14 15
5
4
3
2
1
1
2
1
2
1 2 3 4
s
CMLSW [ 5]
s
OHDISW [ 5] COM1
t
EXTDI [ 5]
t
HOOK1 [ 5]
t
HOOK0 [ 5] EXRING COM2 Not used TRXD (Tx/Rx Signal)
CSEL1 (US - Not used) CSEL0 (US - Not used) GSSW [ 5] (US - Not used)
s
+5VE (US - Not used) +5VEE (US - Not used)
+5V
COM1
MONSP
COM1
COM1 COM1 +5V +5V
NCU
18
A
B
17
15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
1 2 3 4 5
C
PSU
Speaker
HDD
I/F
D
E
Table 2 (Function Upgrade Card - FCU)
FCU
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
NAME
COM1 < CPD 3 > < CPD 4 > < CPD 5 > < CPD 6 > < CPD 7 > /CROMCSO >
CPA 10 >
/MRD >
CPA 11 >
CPA 9 >
CPA 8 >
CPA 13 >
CPA 14 >
/MWRL > < BSY
+5V +12VP CPA 16 > CPA 15 > CPA 12 > CPA 7 > CPA 6 > CPA 5 > CPA 4 > CPA 3 > CPA 2 > CPA 1 >
CPA 0 > <CPD0> < CPD 1 > < CPD 2 >
RTCCS >
COM 1
CN502
F
G
H
FCU
CN502
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68
NAME
COM1 < CD1 < CPD 11 > < CPD 12 > < CPD 13 > < CPD 14 > < CPD 15 > /CRAMCSO >
N.C
< /FROMCS >
N.C CPA 17 > CPA 18 > CPA 19 > CPA 20 >
< RAMCS
+5V +12VP
N.C
N.C
< /WP < /BYTE
N.C /MWRH >
/EXCARD >
< /SLEEP
/VPCNT0 > < /VPCNT1 < /CSCNT < CPD 8 > < CPD 9 > < CPD 10 > < CD2
COM 1
Table 3 (Page Memory Card - FCU)
FCU
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
NAME
COM1 < DMD 3 > < DMD 4 > < DMD 5 > < DMD 6 > < DMD 7 >
/RAS 4 >
N.C
/DMRD >
N.C DMA 9 > DMA 8 >
N.C
N.C
/DMWR >
N.C
+5V
N.C
N.C
N.C
N.C DMA 7 > DMA 6 > DMA 5 > DMA 4 > DMA 3 > DMA 2 > DMA 1 > DMA 0 >
< DMD 0 > < DMD 1 > < DMD 2 >
N.C
COM 1
CN503
FCU
CN503
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68
NAME
COM 1 <CD1 < DMD 11 > < DMD 12 > < DMD 13 > < DMD 14 > < DMD 15 >
/RAS5 >
N.C N.C N.C N.C N.C N.C N.C N.C +5V N.C N.C
N.C /DCAS 1 > /DCAS 0 >
N.C
N.C
N.C
N.C
N.C
N.C
N.C
< DMD 8 > < DMD 9 > < DMD 10 > <CD2
COM 1
I
Motor Board
Table 4 (SAF/HDD interface - FCU)
FCU
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
NAME
COM 1 < CPD 0 > < CPD 2 > < CPD 4 > < CPD 6 > < CPD 8 > < CPD 10 > < CPD 12 >
+5V < CPD 10 > < DMD 15 >
/MWRL > CPA 1 > CPA 3 >
+5V
CPA 6 >
< DMD 14 >
CPA 9 > CPA 11 > CPA 12 > CPA 14 >
/FROMCS >
RTCCS >
+12V
DMD 13 > < DMD 2 > < /EXCARD < DMD 5 > < DMD 7 > < DMD 8 > < DMD 10 >
+5VD
/CAS0 >
/DMMRD >
< DMD 12 >
/DMIORD >
+5V DMA 1 > DMA 3 > DMA 5 > DMA 7 > DMA 9 > HDDACK > COM 1
CN504
FCU
CN504
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88
NAME
COM 1 < CPD 1 > < CPD 3 > < CPD 5 > < CPD 7 > < CPD 9 > < CPD 11 > < CPD 13 > < CPD 14 >
/MRD >
/MWRH >
COM 1 CPA 2 > CPA 4 > CPA 5 > CPA 7 > CPA 8 > CPA 10 > COM 1 CPA 13 > CPA 15 >
/SRAMCS > < /INTHDD < DMD 0 > < DMD 1 > < DMD 3 > < DMD 4 > < DMD 6 >
COM 1 < DMD 9 > < DMD 11 >
/RAS 0 >
/CAS 1 >
/DMMWR >
/HDCS >
/RESET >
/DMIOWR >
DMA 2 >
DMA 4 >
DMA 6 >
DMA 8 >
DMA 10 >
DMA 11 >
COM 1
Table 5 (CIG4 - FCU)
FCU
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
NAME VTXMD >
< VRXMDM
COM3
-12V /G4CS > /RESET > COM3
< /INTG4 < /CWAIT
/CODCCS >
CPA 14 > CPA 13 > CPA 12 > CPA 10 > CPA 9 > CPA 8 > CPA 7 > CPA 6 > CPA 5 > CPA 4 >
CN505
FCU
CN505
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
NAME CPA 3 >
CPA 2 > CPA 1 > CPA 0 >
COM 3 < CPD 7 > < CPD 6 > < CPD 5 > < CPD 4 > < CPD 3 > < CPD 2 > < CPD 1 > < CPD 0 >
/MWRL >
N.C
/MRD >
COM 3
+24V
COM 3
+24V
Table 6 (DIU (RS232C) - FCU)
FCU
CN506
1 2 3 4 5 6 7 8
9 10 11 12
NAME
< CPD 0 > <CPA0> < CPD 1 > <CPA1> < CPD 2 > <CPA2> < CPD 3 > <CPA3> < CPD 4 >
N.C
< CPD 5 >
/IORD >
CN506
FCU
13 14 15 16 17 18 19 20 21 22 23 24
NAME
< CPD 6 >
/IOWR >
< CPD 7 >
/RST232 >
< IOIT2
/R232CS >
N.C N.C +5V N.C
COM 1
N.C
F
G
H
I
CN304
See
See
Table 7
Table 10
J4
SIMM
J1 and J2
See
Table 11
See
Table 9
Hard Disk Driver
J
Parallel Port
K
Printer Controller
Serial Port
L
M
See
Table 8
See
Table 14
J9 J2
Enhancement Unit
Printer
See
Table 15
J10
J3
See
Table 13
Local Talk
See
Table 12
Network
I/F Board
Table 7 (Parallel Porl - Printer Controller)
PIN
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
19~30
31 32 33 34 35 36
Table 8 (Serial Porl - Printer Controller)
PIN
2
3
4
6 20
NAME < /STROBE <DATABIT0> <DATABIT1> <DATABIT2> <DATABIT3> <DATABIT4> <DATABIT5> <DATABIT6> <DATABIT7>
/ACKNLG > BUSY >
PE >
SLCK >
< /AUTO FEED XT
NC GND GND
NC GND
< /INIT
/ERROR >
GND
NC
NC
< /SLCT IN
NAME
STXD >
< SRXD
+10V >
< SDSR
SDTR >
Table 9 (Hard Disk Driver - Printer Controller)
PIN
NAME
CPURST >
1
GND
2
<DATA7 >
3
<DATA8 >
4
<DATA6 >
5
<DATA9 >
6
<DATA5 >
7
<DATA10>
8
<DATA4 >
9
<DATA11>
10
<DATA3 >
11
<DATA12>
12
<DATA2 >
13
<DATA13>
14
<DATA1 >
15
<DATA14>
16
<DATA0 >
17
<DATA15>
18 19 20 21 22 23 24 25
Table 10 (Motor Board - Printer Controller)
A6~10
B1~3
B6~10
PIN
A1 A2 A3 A4 A5
B4 B5
GND
NC NC
GND
< / IOWR
GND
< /IORD
NAME
< / EBD
/ CVDO > < / EVSYNC < / ESTS
ECMD >
< / ESBSY
/ ECBSY >
+5V
NC
GND
PIN
26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 44 47 48 49 50
CHRDY (5V)
< HDDINT
ADDRESS 3 >
ADDRESS 2 > ADDRESS 4 >
/ HDDCS0 >
/ HDDCS1 >
NAME GND
GND
NC
GND
NC
NC
NC +5V +5V
NC
NC
NC
NC
NC
J
K
L
M
Table 11 (SIMM - Printer Controller)
N
PIN PINNAME NAME
1
GND
2
<DATA0>
3
<DATA16>
4
<DATA1>
5
<DATA17>
6
<DATA2>
7
<DATA18>
8
<DATA3>
9
<DATA19>
10
+5V 11 12
O
13 14 15 16 17 18 19 20 21 22 23
P
24 25 26 27 28 29 30 31 32 33 34 35 36
Q
NC ADDRESS 0 > ADDRESS 1 > ADDRESS 2 > ADDRESS 3 > ADDRESS 4 > ADDRESS 5 > ADDRESS 6 > ADDRESS 10> <DATA4> <DATA40> <DATA5> <DATA21> <DATA6> <DATA22> <DATA7> <DATA23> ADDRESS 7 >
NC
+5V ADDRESS 8 > ADDRESS 9 >
RAS 3 >
RAS 2 >
NC NC
12
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
NC NC
GND CAS 0 > CAS 2 > CAS 3 > CAS 1 > RAS 0 > RAS 1 >
NC
/WE >
NC <DATA8 > <DATA24> <DATA9 > <DATA25> <DATA10> <DATA26> <DATA11> <DATA27> <DATA12> <DATA28>
+5V <DATA29> <DATA13> <DATA30> <DATA14> <DATA31> <DATA15>
NC
NC
NC
NC
NC
NC
GND
Table 12 (Network I/F Board - Printer Controller)
PIN PINNAME NAME
1
NC
2
+5V
3
GND
4
<DATA0 >
5
<DATA1 >
6
<DATA2 >
7
<DATA3 >
8
<DATA4 >
9
<DATA5 >
10
<DATA6 >
11
<DATA7 >
12
<DATA8 >
13
<DATA9 >
14
<DATA10> 15 16 17 18 19 20 21 22 23 24 25 26
Table 13 (Local Talk - Printer Enhancement Unit)
PIN
1 2 3 4 5 6 7 8
+5V
+5V <DATA11> <DATA12> <DATA13> <DATA14> <DATA15>
GND ADDRESS 0 > ADDRESS 1 > ADDRESS 2 > ADDRESS 3 >
NAME
GND
< HSK
TXD- > GND
< RXD-
TXD+ > NC
< RXD+
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
ADDRESS 4 > ADDRESS 5 > ADDRESS 6 > ADDRESS 7 > ADDRESS 8 > ADDRESS 9 > ADDRESS 10 > ADDRESS 11 > ADDRESS 12 > ADDRESS 13 > ADDRESS 14 > ADDRESS 15 >
GND
GND < / XNICID < / NICINT
/ PNTIRQ > / BHE >
< / NICREQ
/ NICACK > / IOWR > / NICCS > / IORD >
< / RDY
CPURST > CLK2 >
Table 14 (Printer Enhancement Unit - Printer Controller)
PIN PIN
NAME NAME
< DATA16 >
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
< DATA19 > < DATA22 > < DATA25 >
GND < ADDRESS 0 < ADDRESS 3 < ADDRESS 6
+5V < ADDRESS 10 < ADDRESS 13 < ADDRESS 16 < ADDRESS 17 < ADDRESS 20 < ADDRESS 23
GND < ADDRESS 27 < ADDRESS 30
GND < /BLAST
+5V
/ARAMWR >
AMA 1 > AMA 4 > AMA 7 > AMA 10 >
/ACAS 1 >
+5V
+5V
/ARAS 2 > /ARAS 5 >
+5V
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32
345 6 7 8 9 10
< DATA17 > < DATA20 > < DATA23 >
+5V < SCCCS < ADDRESS 1 < ADDRESS 4 < ADDRESS 7
GND < ADDRESS 11 < ADDRESS 14
+5V < ADDRESS 18 < ADDRESS 21 < ADDRESS 24 < ADDRESS 25 < ADDRESS 28 < ADDRESS 31 < /ALE < /W/R
GND /ARAMOE > AMA 2 > AMA 5 > AMA 8 >
< ALE
ACAS 2 >
GND
/ARAS 0 > /ARAS 3 >
/ARAS 6 >
GND
11 12
PIN
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32
NAME < DATA18 > < DATA21 > < DATA24 >
GND < /ROMCS 1 < ADDRESS 2 < ADDRESS 5 < ADDRESS 8 < ADDRESS 9 < ADDRESS 12 < ADDRESS 15
GND < ADDRESS 19 < ADDRESS 22
+5V < ADDRESS 26 < ADDRESS 29
GND < /DEN < CPURST
+5V AMA 0 > AMA 3 > AMA 6 > AMA 9 > /ACAS 0 > /ACAS 3 >
GND /ARAS 1 > /ARAS 4 >
+5V
GND
Table 15 (Printer Enhancement Unit - Printer Controller)
PIN PIN
NAME NAME
<DATA0 >
A1
<DATA3 >
A2
GND
A3
<DATA7 >
A4
GND
A5
<DATA11>
A6
GND
A7
<DATA15>
A8
GND
A9
<DATA28>
A10
<DATA31>
A11
+5V
A12
< /D5BACK
A13
+5V
A14
+5V
A15
+5V
A16
GND
A17
< CLK 2
A18
+5V
A19
< /IOWR
A20
+5V
A21
< DMA 1
A22
< DMA 4
A23
< DMA 7
A24
< DMA 10
A25
GND
A26
< /DCAS 2
A27
GND
A28
< /DRAS 2
A29
< /DRAS 5
A30
< /DRAS 8
A31
+5V
A32
13
14
15 16
<DATA1 >
B1
<DATA4 >
B2
<DATA5 >
B3
<DATA8 >
B4
<DATA9 >
B5
<DATA12
B6
<DATA13>
B7 B8
<DATA26>
B9
<DATA29>
B10 B11 B12 B13 B14 B15 B16 B17 B18 B19
< /DRAMOE
B20 B21
< DMA 2
B22
< DMA 5
B23
< DMA 8
B24
< DMA 11
B25
< /DCAS 0
B26
< /DCAS 3
B27
< /DRAS 0
B28
< /DRAS 3
B29
< /DRAS 6
B30
< /DRAS 9
B31 B32
+5V
GND GND
/SCCREQ >
GND
/SOO1INT >
GND
+5V
GND
+5V
+5V
GND
PIN
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32
NAME
<DATA2 >
GND
<DATA6 >
+5V
<DATA10>
GND
<DATA14>
GND <DATA27> <DATA30>
+5V < /D5BREQ
NC
GND
/SCCINT >
GND < /RDY
GND < /IORD < /ORAMWR < DMA 0 < DMA 3 < DMA 6 < DMA 9
GND
< /DCAS 1
+5V < /DRAS 1 < /DRAS 4 < /DRAS 7
+5V
GND
17
N
O
P
Q
18
Loading...