Ricoh A023 Technical Bulletin

Technical Bulletin No. RTB-013
SUBJECT: Retrofit for Transfer Current Leakage DATE: Mar.15,1991
PAGE: 1 of 5
PREPARED BY: M.Ishihara CHECKED BY:
CLASSIFICATION:
Action Required Troubleshooting Retrofit Information
1. SYMPTOM Light or fuzzy image copy appears due to leaking of the transfer corona current. The red LED on the transfer/separation power pack lights during copying cycles.
2. POSSIBLE CAUSES 2-1 Foreign matter There is mylar under the guide plate shown in Fig.1. Glue comes out to the side of the
mylar and foreign matter adheres to this glue. Transfer current leaks from wire to this foreign matter.
Revision of service manual Information only Other
FROM: Copier Tech Support Sec.
MODEL:J1
Fig 1
Rough Edge
Foreign Matter
There is a rough edge at the top of the plate between transfer and separation sections. (See Fig.2)
A foreign matter sticks to this rough edge and transfer current leaks from wire to this foreign matter.
2-2 Wire vibration Wire will always vibrate with a certain amplitude when transfer charge voltage is applied.
Wire amplitude changes depend on wire tension and current frequency. The larger amplitude becomes the narrower distance between the corona casing and the wire and it makes easier to leak.
Fig 2
Foreign Matter
Technical Bulletin No. RTB-013
SUBJECT: Retrofit for Transfer Current Leakage DATE: Mar.15,1991
PAGE: 2 of 5
3. COUNTERMEASURE 3-1 Retrofit kit parts
P/N. Description
A0239450 T/S Corona Retrofit Kit
Note: A0239450 is arranged as retrofit kit for the specific field. Therefore the kit
(A0239450) is no longer available as service parts but the following component parts are available as service parts.
Q’ty/Machine P/N Description
1 1 1 1
A0233857 A0233858 AA060124
AD020044
Teflon Tape-13mm Teflon Tape-6mm Tension Spring Corona Wire
3-2 Procedure for the retrofit parts installation
1. Open the middle unit.
2. Disconnect the connectors of transfer, separation,and ground on the T/S corona unit and remove the unit from the main frame. (See Fig. 3.)
Fig 3
3. Remove the left and right casing of the corona unit and remove the transfer wire.
Technical Bulletin No. RTB-013
SUBJECT: Retrofit for Transfer Current Leakage DATE: Mar.15,1991
PAGE: 3 of 5
4. Clean the plate between transfer and separation sections with alcohol.
5. Peel off the yellow backing of the 6 mm wide teflon tape (A0233858).
6. Place the center of the teflon tape to the top of the plate between transfer and separation section. (See Fig. 4.)
Fig 4
7. Stick the tape as shown above. Cover the whole edge between end blocks.
Caution: If the tape is stuck incorrectly,foreign matter may stick to the glue and it is possible that the leak occurs.
In the future,the plate between transfer and separation sections in the corona unit will be changed to hemming bent instead of 6 mm wide teflon tape. (See Fig. 5)
Hemming Bent
Fig 5
Technical Bulletin No. RTB-013
SUBJECT: Retrofit for Transfer Current Leakage DATE: Mar.15,1991
PAGE: 4 of 5
8. Peel off the yellow backing of the 13 mm teflon tape (A0233857) and stick it to the transfer guide plate as shown in Fig.6.
Fig 6
Caution: Stick the tape evenly. If there is a tape buckle on the upper side of the guide plate,it is possible that this part touch the drum and will cause damage.
9. To reduce the vibration of the transfer wire, increasing the wire tension is effective. In order to increase wire tension, we made tighter tension spring and short length type transfer wire. Also we remove carbon coat on the surface of the transfer wire to prevent current leakage.
Install the corona wire (AD020044) and the tension spring (AA060124) shown in Fig. 7.
Fig 7
Technical Bulletin No. RTB-013
SUBJECT: Retrofit for Transfer Current Leakage DATE: Mar.15,1991
PAGE: 5 of 5
The retrofit parts have been applied to the production machines at the factory as follows.
For. Cut-in Serial Number Starting Month Ricoh Bruning Hoechst Regma
2560120001­9360120001­6670110001­28800459-
December,1990 December,1990 December,1990 December,1990
Technical Bulletin No. RTB-014
SUBJECT: Technical Information on the Rear Feeder DATE: Mar. 15, ’99
PAGE: 1 of 9
PREPARED BY: M. Ishihara CHECKED BY:
CLASSIFICATION:
Action Required Troubleshooting Retrofit Information
1. SPECIFICATIONS
Size of Original: Maximum: 914 x 3,600 mm
Minimum: 182 x 257 mm
Maximum Passage Width: 1,030 mm Maximum Thickness of Original: 1 mm Minimum Thickness of Original: 0.035 mm Weight: 3.1 kg Dimensions (W x D x H): 1,350 mm x 120 mm x 60 mm
FROM: Copier technical support section
MODEL: J1 Revision of service manual Information only Other
Power Source: +24 volts and +5 volts from the copier
Technical Bulletin No. RTB-014
SUBJECT: Technical Information on the Rear Feeder DATE: Mar. 15, ’99
PAGE: 2 of 9
2. ELECTRICAL COMPONENT LAYOUT
4
1
2
3
SYMBOL NAME FUNCTION LOCATION SW7 Rear Feeder Switch Turns on when the rear feed table is
opened. S20 Rear Feed Detector Detects when an original is inserted. 2 SOL12 Rear Original
Stopper Solenoid
PCB8 Rear Indicator
Panel
Moves the original stopper down to
prevent an original from being inserted.
Contains the paper and original insertion
indicators and the original stop key.
1
3
4
Technical Bulletin No. RTB-014
SUBJECT: Technical Information on the Rear Feeder DATE: Mar. 15, ’99
PAGE: 3 of 9
3. BASIC OPERATION
Basic operation using the rear feeder is same as main copier exept the following points.
1. When the rear feeder opens the rear feeder switch turns on so that the copy exit way indicator changes from upper way to lower automatically.
2. When the leading edge of the original passes the rear feed detector, the rear original feed rollers turns and the original is fed straight into the exposure section.
3. When the rear feeder is used, multiple copy cannot be made.
Technical Bulletin No. RTB-014
SUBJECT: Technical Information on the Rear Feeder DATE: Mar. 15, ’99
PAGE: 4 of 9
4. INSTALLATION PROCEDURE
1. ACCESSORY CHECK
1
3
5
Make sure you have all the items listed below.
2
4
8
7
9
6
1. Rear Cover.................................................................................... 1 pc
2. Original Feed Table......................................................................1 pc
3. Microswitch...................................................................................1 pc
4. Original Stopper............................................................................ 1 pc
5. Left Leaf Spring ............................................................................ 1 pc
6. Right Leaf Spring.......................................................................... 1 pc
7. Shoulder Screw ............................................................................ 1 pc
8. Pan Head Screw - M4 x 6............................................................. 4 pcs
9. Installation Procedure................................................................... 1 pc
Technical Bulletin No. RTB-014
SUBJECT: Technical Information on the Rear Feeder DATE: Mar. 15, ’99
PAGE: 5 of 9
2. INSTALLATION PROCEDURE
[A]
[B]
[C]
[D]
[E]
1. Remove the middle left cover [A] (4 screws).
2. Remove the middle right cover [B] (4 screws).
3. Remove the right horizontal cover [C] (6 screws).
4. Remove the top left cover [D] (4 screws).
5. Remove the top right cover [E] (4 screws).
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