Ricoh 3800cb parts manual

Model J (G060)

PARTS CATALOG

First edition, August 2001

Ricoh Company, LTD.

Model J (G060)

PARTS CATALOG

This catalog gives the numbers and names of parts on this m achine.

CONTENTS

Model J-P (G060)
Duplex Unit Type 3800C (G571)
Paper Feed Unit Type 3800C (1Tray) (G567)
Paper Feed Unit Type 3800C (2 Trays) (G568)
Paper Bank PS470 (G569)
SR770 (G565)
Punch Kit Type 1045 (B377)
Mail Bin Type 3800C (G566)

Model J (G060)

Model J (G060)

PARTS CATALOG

This catalog gives the numbers and names of parts on this m achine.

CONTENTS

Location of unit ....................................................... 2

1.Exterior 1 (G060).................................................. 8

2.Exterior 2 (G060)................................................. 10

3.Laser Unit (G060)................................................ 12

4.1st Cassette (G060) ............................................ 14

5.2nd Cassette (G060)........................................... 16

6.1st Paper Feed Section (G060) .......................... 18

7.2nd Paper Feed Section (G060)......................... 20

8.Vertical Transport Section (G060)....................... 22

9.Manual Paper Feed 1 (G060).............................. 24

10.Manual Paper Feed 2 (G060)............................. 26

11.Paper Resistration (G060).................................. 28

12.Color Toner Hopper (G060)............................... 30

13.Black Toner Hopper (G060)............................... 32

14.PCU/Development Unit (G060).......................... 34

15.Transfer Unit 1 (G060)....................................... 36

16.Transfer Unit 2 (G060)....................................... 38

17.Transfer Unit 3 (G060)....................................... 40

18.Transfer Unit 4 (G060)....................................... 42

19.Fusing Unit 1 (G060) ......................................... 44

20.Fusing Unit 2 (G060) ......................................... 46

21.Paper Exit Section 1 (G060).............................. 48

22.Paper Exit Section 2 (G060).............................. 50

23.Paper Exit Section 3 (G060).............................. 52

24.Waste Toner Transfer Section (G060) .............. 54

25.Drive Section 1 (G060)...................................... 56

26.Drive Section 2 (G060)...................................... 58

27.Drive Section 3 (G060)...................................... 60

28.Drive Section 4 (G060)...................................... 62

29.Electrical Section 1 (G060)................................ 64

30.Electrical Section 2 (G060)................................ 66

31.Frame Section 1 (G060).................................... 68

32.Frame Section 2 (G060).................................... 70

33.Printer Control Board (G060)............................. 72

34.BCU Board (G060) ............................................ 78

35.Decals And Documents (G060)......................... 88

36.Special Tools (G060)......................................... 90

Parts Index ............................................................. 93

August ,24 ' 2001

LOCATIONS OF UNITSLOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

1. Exterior 1 (G060)

4. 1st Cassette (G060)

See Page 9

2. Exterior 2 (G060)

See Page 11

5. 2nd Cassette (G060)

3. Laser Unit (G060)

See Page 13

6. 1st Paper Feed Section (G060)

See Page 15

See Page 17

2

See Page 19

LOCATIONS OF UNITSLOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

7. 2nd Paper Feed Section (G060)

See Page 21

10. Manual Paper Feed 2 (G060)

8. Vertical Transport Section (G060)

See Page 23

11. Paper Resistration (G060)

9. Manual Paper Feed 1 (G060)

See Page 25

12. Color Toner Hopper (G060)

See Page 27

See Page 29

3

See Page 31

LOCATIONS OF UNITSLOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

13. Black Toner Hopper (G060)

See Page 33

16. Transfer Unit 2 (G060)

14. PCU/Development Unit (G060)

See Page 35

17. Transfer Unit 3 (G060)

15. Transfer Unit 1 (G060)

See Page 37

18. Transfer Unit 4 (G060)

See Page 39

See Page 41

4

See Page 43

LOCATIONS OF UNITSLOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

19. Fusing Unit 1 (G060)

See Page 45

22. Paper Exit Sec tion 2 (G060)

20. Fusing Unit 2 (G060)

See Page 57

23. Paper Exit Sec tion 3 (G060)

21. Paper Exit Section 1 (G060)

See Page 49

24. Waste Toner Transfer Section (G060)

See Page 51

See Page 53

5

See Page 55

LOCATIONS OF UNITSLOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS

25. Drive Section 1 (G060)

28. Drive Section 4 (G060)

See Page 57

26. Drive Section 2 (G060)

See Page 59

29. Electrical Section 1 (G060)

27. Drive Section 3 (G060)

See Page 61

30. Electrical Section 2 (G060)

See Page 63

See Page 65

6

See Page 67

LOCATIONS OF UNITSLOCATIONS OF UNITS

LOCATIONS OF UNITSLOCATIONS OF UNITSLOCATIONS OF UNITS

31. Frame Section 1 (G060)

See Page 69

32. Frame Section 2 (G060)

See Page 71

7

1.Exterior 1 (G060)

8

1.Exterior 1 (G060)

Index

Index

No.

No.

1 G060 2989 Screw Driver 1
2 G060 1995 Cleaner - Dust Proof Glass 1
3 G060 1292 Sheet - Jam Removal 1
4 G020 1332 Hinge - Front Cover 4
5 G060 7005 Decal - Emblem (RIC) 1
5 G060 7405 Decal - Emblem (RIC AP828) 1
5 G060 7505 Decal - Emblem (SVN) 1
5 G060 7506 Decal - Emblem (GES NA) 1
5 G060 7605 Decal - Emblem (NSA) 1
5 G060 7606 Decal - Emblem (REX) 1
5 G060 7607 Decal - Emblem (GES EU) 1
5 G060 7705 Decal - Emblem (INF) 1
5 G060 7805 Decal - Emblem (LAN) 1
6 G060 1262 Front Cover 1
7 B024 1264 Magnet Catch 1
8 GA16 2001 Sheet - Front Cover 1
9 G060 1283 Upper Inner Cover 1
10 G060 1314 Stopper Pawl Shaft 1
11 G060 5484 Harness - Operation Panel 1
12 G060 7011 Operation Panel - LT 1
12 G060 7111 Operation Panel - A4 1
13 G060 1220 Lower Left Cover 1
14 G060 1289 Small Cover - Option 1
15 G024 5115 Ground Harness - Operation Panel 1
16 AA08 2101 Bushing - 6x10x6 2
17 G060 1288 Large Cover - Option 1
18 G060 1272 Upper Rear Cover 1
19 G077 1268 Rear Cover 1
20 GA00 3009 Sheet - Toner Supply 1
21 G060 1313 Rear Stopper Pawl 1
22 G060 1265 Right Upper Cover 1
23 G060 1293 Exit End Fence 1
24 G060 1224 Inner Cover - Manual Feed 1
25 G060 1319 Grounding Plate 1
26 G060 1320 Spring Plate - Grip 1

Part No.

Part No.

Description

Description

Q’ty Per

Q’ty Per

Assembly

Assembly

Index

Index

No.

No.

27 G060 1312 Front Stopper Pawl 1
28 G060 1318 Grip - Right Upper Cover 1
29 G060 1291 Cover Duct Mylar Film 1
30 G060 4490 Exit Tray 1
31 G060 1490 Seal - Operation Panel 1
32 AH01 0009 Rubber Pad - H5 7
33 GA00 3034 Decal - Energystar 1

101 0450 3008B Tapping Screw - M3x8
102 0451 3008H Tapping Screw - M3x8
103 0720 0040E Retaining Ring - M4
104 0451 3006B Tapping Screw - M3x6

Part No.

Part No.

Description

Description

Q’ty Per

Q’ty Per

Assembly

Assembly

9

2.Exterior 2 (G060)

10

2.Exterior 2 (G060)

Index

No.

1 G060 1271 Front Cover - Left Lower 1
2 G060 5813 Bracket - Main Switch 1
3 G060 1300 Filter Case 1
4 GA01 2001 Lower Filter 1
5 GA01 2000 Upper Filter 1
6 G060 1269 Left Rear Cover 1
7 G060 1281 Louver - Left Rear Cover 1
8 G060 1208 Left Inner Cover 1
9 G060 1205 Right Inner Cover 1
10 AA14 3219 Stepped Screw 1
11 G060 1274 Upper Exit Cover 1
12 G060 1279 Exit Cover 1
13 G060 1275 Upper Cover - Exit Tray 1
14 G060 1280 Supporting Plate - Right Rear Cover 1
15 G060 2950 Spring Plate - Clutch Cover 1
16 G060 2949 Magnetic Clutch Cover 1
17 G060 1267 Right Rear Cover 1
18 G060 1287 Front Right Cover 1
19 G060 1266 Front Cover - Right Lower 1
20 G060 2482 Right Spring - Drum Stay 1
21 G060 2481 Left Spring - Drum Stay 1
22 GA00 3025 Decal - Drum Stay 1
23 G060 2460 Screw - M4X6 2
24 G060 2461 Nut - M7 2
25 G060 1285 Lo wer Inner Cover 1
26 AG07 1011 Magnet Catch 2
27 G060 2451 Drum Stay 1
28 G060 2457 Unit Detection Switch 1
29 G060 5489 Harness - Unit Detection Switch 1
30 G060 2455 Cover - Drum Stay 1
31 G060 2456 Spring Plate- Unit Detection Switch 4
32 G060 1278 Film - Upper Cover 1

Part No.

Description

Q’ty Per

Assembly

Index

No.

101 0451 3008H Tapping Screw - M3x8
102 1204 2533 Switch - AJ76 20 0PZ 0 2
103 0450 3008B Tapping Screw - M3x8
104 0452 3008B Tapping Screw - M3x8
105 0451 3006B Tapping Screw - M3x6

Part No.

Description

Q’ty Per

Assembly

11

3.Laser Unit (G060)

12

3.Laser Unit (G060)

Index

No.

1 G077 1855 Imaging Unit 1
2 AA00 0218 Caution Decal 1
3 G060 1907 Cove r Seal - 2 2
4 G060 1906 Cove r Seal - 1 2
5 AA00 0217 Decal - LD 655 1
6 AX06 0212 Polygon Mirror Motor - DC24W 1
7 G060 1901 Positioning Pin 1
8 G060 5322 Sync Detector Board 4
9 AW10 0065 Thermistor - 103AT-4 2
10 G060 1908 Thermistor Plate 2
11 G060 1975 Lower Cover 1
12 AC01 5035 Shield Glass 4
13 G077 5522 Harness - FFC Y 1
14 G077 5523 Harness - FFC K 1
15 G077 5520 Harness - FFC M 1
16 G077 5521 Harness - FFC C 1
17 G060 1041 Imaging Unit Duct 1
18 G077 5473 Harness - Imaging Unit 1
19 G060 5494 Syncronization Detector Harness 1

Part No.

Description

Q’ty Per

Assembly

Index

No.

101 0452 3008B Tapping Screw - M3x8
102 0452 3010B Tapping Bind Screw - M3x10
103 0451 3010B Tapping Screw - M3x10
104 1105 0488 Harness Clamp

Part No.

Description

Q’ty Per

Assembly

13

4.1st Cassette (G060)

14

4.1st Cassette (G060)

Index

No.

1 G060 2768 Paper Tray 1 1
2 GA00 3011 Decal - Paper Tray 1 1
3 G060 2777 Front Side Fence 1
4 AF01 7023 End Fence 1
5 AF01 1049 Tray Bottom Plate 1
6 AF01 3006 Bottom Plate Pad 1
7 A232 2987 Roller - Paper Tray 4
8 G060 2775 Spring Plate - Paper Tray 1
9 G060 2778 Rear Side Fence 1
10 A204 2972 Bottom Lift Lever 1
11 G060 2774 Lift Shaft 1
12 GA00 3014 Decal - Paper Tray 1
13 G060 2793 Side Fence Holder 2

Part No.

Description

Q’ty Per

Assembly

Index

No.

101 0720 0060B Retaining Ring - M6
102 0450 4008B Tapping Screw - 4x8
103 0314 0060B Philips Pan Head Screw - M4x6

Part No.

Description

Q’ty Per

Assembly

15

5.2nd Cassette (G060)

16

5.2nd Cassette (G060)

Index

No.

1 G060 2772 Paper Tray 2 1
2 G060 2806 Tension Spring - Paper Size Sensor Board 1
3 G060 2796 Link - Paper Size Sensor Board 1
4 G060 2798 Cover - Paper Size Sensor 1
5 GA00 3012 Decal - Paper Tray 2 Left 1
6 G060 2781 Front Side Fence - Universal 1
7 AF01 7024 End Fence - Universal 1
8 AF01 1049 Tray Bottom Plate 1
9 AF01 3006 Bottom Plate Pad 1
10 A232 2987 Roller - Paper Tray 4
11 G060 2797 Paper Size Sensor Board 1
12 G060 2775 Spring Plate - Paper Tray 1
13 G060 2782 Rear Side Fence - Universal 1
14 GA00 3013 Decal - Paper Tray 2 Right 1
15 G060 2774 Lift Shaft 1
16 A204 2972 Bottom Lift Lever 1
17 AB01 3868 Gear - 16Z 1
18 GA00 3014 Decal - Paper Tray 1
19 G060 2793 Side Fence Holder 2

Part No.

Description

Q’ty Per

Assembly

Index

No.

101 0450 3008B Tapping Screw - M3x8
102 0720 0060B Retaining Ring - M6
103 0451 4006B Tapping Screw - 4x6
104 0450 4008B Tapping Screw - 4x8

Part No.

Description

Q’ty Per

Assembly

17

6.1st Paper Feed Section (G060)

18

6.1st Paper Feed Section (G060)

Index

No.

1 G060 2700 Paper Feed Unit 1 1
2 G060 2716 Feed Stay 1
3 AF03 0049 Pick-up Roller 1
4 AB01 1188 Gear - 21Z 1
5 AA10 0014 Retaining Ring C - Separate 2
6 AF03 1049 Feed Roller 1
7 AB01 1218 Gear - Roller Clutch 1
8 AA08 2101 Bushing - 6x10x6 1
9 A232 2763 Pick-up Arm 1
10 AA06 0691 Tension Spring 1
11 AW02 0120 Photointerruptor - Flat 2
12 G060 5483 Harnes s - Paper Feed Unit 1
13 AA08 3014 One-way Clutch 1
14 AA14 0655 Shaft - Paper Feed 1
15 AA08 2102 Bushing - 6x10x6 3
16 A232 2764 Rear Grounding Plate 1
17 AA14 0656 Shaft - Gear 1
18 5206 2686 Snap Ring 2
19 A232 2776 Release Lever 1
20 AB01 0106 Gear - 24Z 1
21 AB01 0107 Gear - 23Z 1
22 A232 2762 Paper End Feeler 1
23 A232 2766 Feed Mylar 1
24 G060 2689 Shaft - Separation Driven 1
25 AF03 2049 Separation Roller 1
26 G060 2900 Torque Limiter - 40MNM 18MM 1
27 G060 2727 Stay - Paper Separation 1 1
28 AA06 0693 Tension Spring 1
29 A232 2774 Pressure Lever 1
30 AA06 0692 Tension Spring 1
31 A232 2775 Link Lever 1
32 G060 2786 Rear Feed Mylar 1
33 G060 2724 Upper G uide - Paper Feed Unit 1

Part No.

Description

Q’ty Per

Assembly

Index

No.

101 0805 0089 Retaining Ring - M4
102 0720 0040B Retaining Ring - M4
103 0451 3006B Tapping Screw - M3x6

Part No.

Description

Q’ty Per

Assembly

19

7.2nd Paper Feed Section (G060)

20

7.2nd Paper Feed Section (G060)

Index

Index

No.

No.

1 G060 2750 Paper Feed Unit 2 1
2 A232 2780 Stay - Paper Feed 1
3 AF03 0049 Pick-up Roller 1
4 AA10 0014 Retaining Ring C - Separate 2
5 AF03 1049 Feed Roller 1
6 AB01 1218 Gear - Roller Clutch 1
7 AB01 1188 Gear - 21Z 1
8 AA08 2101 Bushing - 6x10x6 1
9 A232 2763 Pick-up Arm 1
10 AA06 0691 Tension Spring 1
11 AF02 0404 Transport Roller 1
12 AW02 0120 Photointerruptor - Flat 2
13 G060 5483 Harnes s - Paper Feed Unit 1
14 AA08 3014 One-way Clutch 1
15 AA14 0655 Shaft - Paper Feed 1
16 AA08 2104 Bushing - 8x12x7 2
17 AA08 2102 Bushing - 6x10x6 3
18 A232 2764 Rear Grounding Plate 1
19 5206 2686 Snap Ring 1
20 A232 2776 Release Lever 1
21 AA14 0656 Shaft - Gear 1
22 AB01 0107 Gear - 23Z 1
23 A232 2774 Pressure Lever 1
24 AA06 0693 Tension Spring 1
25 AB01 0106 Gear - 24Z 1
26 A232 2775 Link Lever 1
27 A232 2762 Paper End Feeler 1
28 A232 2766 Feed Mylar 1
29 G060 2725 Stay - Paper Separation 1
30 A232 2765 Front Grounding Plate 1
31 G060 2689 Shaft - Separation Driven 1
32 G060 2900 Torque Limiter - 40MN MM8 1
33 AF03 2049 Separation Roller 1
34 G060 2629 Vertical Transport Guide 1
35 G060 2730 Guide Plate 1

Part No.

Part No.

Description

Description

Q’ty Per

Q’ty Per

Assembly

Assembly

Index

Index

No.

No.

36 B004 2782 Rear Feed Mylar 1
37 AA06 0692 Tension Spring 1

101 0805 0089 Retaining Ring - M4
102 0720 0060B Retaining Ring - M6
103 0720 0040B Retaining Ring - M4
104 0451 3006B Tapping Screw - M3x6

Part No.

Part No.

Description

Description

Q’ty Per

Q’ty Per

Assembly

Assembly

21

8.Vertical Transport Section (G060)

22

8.Vertical Transport Section (G060)

Index

No.

1 G060 2670 Lever - Vertical Transport 1
2 G060 2673 Grip Shaft 1
3 G060 2672 Hook - Lower Vertical Transport 1
4 G060 2674 Torsion Spring - Vertical Transport 1
5 G060 2659 Front Side Plate - Paper Feed 1
6 G060 2602 Spring - Registration 2
7 G060 2650 Front Bushing - M6 1
8 G060 2671 Hook - Upper Vertical Transport 1
9 G060 2669 Cover - Upper Registration 1
10 G060 5501 Harness - Transport/Safety Switch 1
11 G060 2680 Bracket - Micro Switch 1
12 G060 2686 Registration Driven Roller 1
13 G060 2612 Guide Plate - Upper Regis tr at ion 1
14 G060 2632 She et - Lower Registration 1
15 G060 2614 Guide P late - Middle Registration 1
16 G060 2615 Guide - Lower Registration 1
17 G060 2664 Rear Side Plate - Paper Feed 1
18 G060 2651 Rear Bushing - M6 1
19 G060 2667 Vertical Transport Hinge 1
20 AA06 3616 Spring - 8n 4
21 G060 2668 Cover - Lower Vertical Transport 1
22 AF02 3022 Driven Roller - M2xMM17 1
23 G060 2643 Guide P late - Vertical Transport 1
24 AW02 0069 Photointerruptor 1
25 G060 5506 Sensor Harness - Paper Feed Unit 1
26 AF02 3023 Driven Roller - M3xMM17 1
27 G060 2652 Bushing - M4 4
28 G060 2683 Lower Vertical Transport Hinge 1
29 G060 2840 Guide - Paper Dust Remover 1

Part No.

Description

Q’ty Per

Assembly

Index

No.

101 0451 3006B Tapping Screw - M3x6
102 0450 3008B Tapping Screw - M3x8
103 0720 0040B Retaining Ring - M4
104 0451 3014B Tapping Screw - M3-14
105 1204 2521 Micro Switch
106 1105 0328 Harness Clamp - ES-0505
107 1105 0487 Harness Clamp
108 0452 3008B Tapping Screw - M3x8

Part No.

Description

Q’ty Per

Assembly

23

9.Manual Paper Feed 1 (G060)

24

9.Manual Paper Feed 1 (G060)

Index

No.

* G077 2531 Vertical Transport Unit 1
1 G060 2940 Cover - Lower Manual Feed 1
2 G060 2953 Torsion Spring - Left 1
3 GA00 3029 Decal - Vertical Transport 1
4 G060 2952 Torsion Spring - Right 1
5 G060 2973 Front Shaft - Manual Feed Table 1
6 G060 2974 Rear Shaft - Manual Feed Table 1
7 G060 2856 Manual Feed Table Ass'y 1
8 G060 2866 Front Side Fence 1
9 G060 2867 Rear Side Fence 1
10 GA00 3010 Decal - Manual Feed 1
11 G060 2905 Paper Guide - Manual Feed Tabl 1
12 G060 2865 Cover - Manual Feed Table 1
13 G011 3305 Gear - 16T 1
14 A232 6083 Rear Rack 1
15 A232 6082 Front Rack 1
16 G060 2869 Paper Size Sensor 1
17 G060 2908 Pad - Side Fence 2

Part No.

Description

Q’ty Per

Assembly

Index

No.

101 0450 3008H Tapping Screw M3x8
102 0451 3006B Tapping Screw - M3x6

Part No.

Description

Q’ty Per

Assembly

25

10.Manual Paper Feed 2 (G060)

26

10.Manual Paper Feed 2 (G060)

Index

No.

* G077 2531 Vertical Transport Unit 1
1 G060 2930 Housing Cover 1
2 AA10 0014 Retaining Ring C - Separate 2
3 AF03 1046 Feed Roller - Manual Feed 1
4 AA08 2101 Bushing - 6x10x6 3
5 AA14 0730 Feed Shaft 1
6 G060 2914 Stopper Plate 1
7 AB01 1387 Gear - 23Z 1
8 AF03 0049 Pick-up Roller 1
9 AA06 3568 Pressure Spring 1
10 G060 2932 Pick-up Arm - Manual Feed 1
11 G060 2937 DC Solenoid - Pick-up 1
12 G060 5481 Harness - Manual Feed Unit 1
13 A166 2849 Drive Support Plate 1
14 AB01 1418 Gear - 27Z 1
15 AX20 0134 Magnetic Clutch - 245MN.M 1
16 AA08 3018 Roller Clutch - 6x14x10 1
17 AW02 0120 Photointerruptor - Flat 1
18 A134 2661 Feeler Roller 1
19 G060 2931 Feeler - Paper End 1
20 G060 2948 Grounding Plate - Reverse 1
21 AF01 3016 Bottom Plate Pad 1
22 G060 2874 Guide Plate - Separ at or 1
23 AF03 2046 Separation Roller - Manual Feed 1
24 G060 2900 Torque Limiter - 40MN M MM18 1
25 AA06 3499 Pressure Spring 1
26 G060 2871 Separation Driven Shaft 1
27 AB01 1417 Gear - Separation Driven 1
28 G077 2876 Shaft - Separator Drive 1
29 GA00 3029 Decal - Vertical Transport 1
30 G060 2982 Feed Guide 1

Part No.

Description

Q’ty Per

Assembly

Index

No.

101 0451 3008H Tapping Screw - M3x8
102 0451 3006B Tapping Screw - M3x6
103 0450 3008B Tapping Screw - M3x8
104 0720 0040B Retaining Ring - M4

Part No.

Description

Q’ty Per

Assembly

27