®
High Performance Enhanced Quadruple Mode PWM
Flyback Controller
R7735
General Description
R7735 series is the successor of R7732/3 and fully
compatible with most of SOT-23-6 / DIP-8 product so far
in the market. It has enhanced quadruple mode PWM
controller and owns excellent green power performance,
especially under light load and no load conditions. It
focuses on "easy to design" in different applications and
it will save both design effort and external components.
Besides the general features shown in the Features
section, R7735 covers wide protection options, such as
internal Over Load Protection (OLP) and Over Voltage
Protection (OVP) to eliminate the external protection
circuits. Moreover, it also features Secondary Rectifier
Short Protection (SRSP) and CS pin open protection. This
protection will make the PSU design for reliability and
safety easier.
R7735 is designed for power supply such as NB adaptor
which is a very cost effective and compact design. The
precise external OVP and Over Temperature Protection
(OTP) can be implemented by very simple circuit. The
start-up resistors can also be replaced by bleeding
resistors to save power loss and component count.
Features
zz
z No Load Input Power Under 100mW
zz
zz
z Accurate Over Load Protection
zz
zz
z UVLO 9V/ 14V
zz
zz
z Soft Start Function
zz
zz
z Current Mode Control
zz
zz
z Built-in Slope Compensation
zz
zz
z Internal Leading Edge Blanking
zz
zz
z PWM Quadruple Mode for Green-Mode
zz
zz
z Excellent Green Power Performance
zz
zz
z Cycle-by-Cycle Current Limit
zz
zz
z Internal Over Voltage Protection
zz
zz
z Secondary Rectifier Short Protection
zz
zz
z Opto-Coupler Short Protection
zz
zz
z Feedback Open-Loop Protection
zz
zz
z CS Pin Open Protection
zz
zz
z Built-in Jittering Frequency
zz
zz
z Built-in PRO Pin for External Arbitrary OVP/OTP
zz
zz
z Soft Driving for EMI Noise
zz
zz
z High Noise Immunity
zz
zz
z RoHS Compliant and Halogen Free
zz
Application
zz
z Switching AC/DC Adaptor
Ordering Information
R7735
(B)* (* : See Version Table)
Package Type
E : SOT-23-6
N : DIP-8 (R7735G Only)
Lead Plating System
zz
zz
z DVD Open Frame Power Supply
zz
zz
z Set-T op Box (STB)
zz
zz
z ATX Standby Power
zz
zz
z TV/Monitor Standby Power
zz
zz
z PC Peripherals
zz
zz
z NB Adaptor
zz
G : Green (Halogen Free and Pb Free)
R7735 Version (Refer to Version Table)
Note :
Richtek products are :
` RoHS compliant and compatible with the current
requirements of IPC/JEDEC J-STD-020.
` Suitable for use in SnPb or Pb-free soldering processes.
Copyright 2012 Richtek Technology Corporation. All rights reserved. is a registered trademark of Richtek Technology Corporation.
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Marking Information
For marking information, contact our sales representative
directly or through a Richtek distributor located in your
area.
1
R7735
Pin Configurations
(TOP VIEW)
GND
COMP
GATE
VDD CS
4
5 6
23
GND
SOT-23-6
COMP
PRO
GATE
23
DIP-8
R7735 Version Table
Version R7735G R7735R R7735L R7735A R7735H
Frequency 65kHz 65kHz 65kHz 65kHz 100kHz
OLP Delay Time 56ms 56ms 56ms 28ms 36ms
Internal OVP(27V) Auto Recovery Auto Recovery Latch Latch Auto Recovery
OLP & SRSP Auto Recovery Auto Recovery Auto Recovery Latc h Auto Recovery
PRO Pin High Latch Auto Recovery Latc h Latch Auto Recover y
PRO Pin Low Auto Recovery Latch Latch Latch Latch
* : V
R7735XGE : V
R7735HGE(B) : V
: Secondary Rectifier Short Protection (SRSP) triggered threshold.
SRSP_TH
= 1.7V, X = G/R/L/A
SRSP_TH
= 2.6V
SRSP_TH
NC
NC VDD
PRO
6 7 8
5
4
CS
Typical Application Circuit
AC Mains
(90V to 265V)
PRO
COMP
NTC
VDD
R7735
GND
GATE
CS
+
#
# : See Application Information
Vo+
+
Vo-
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R7735-03 September 2012
2
Functional Pin Description
R7735
Pin No.
Pin Name Pin Function
SOT-23-6 DIP-8
1 8 GND Ground.
2 7 COMP
Voltage Feedback. By connecting an opto-coupler to close control loop
and achieve the regulation.
3 5 PRO For External Arbitrary OVP or OTP.
4 4 CS Primary Current Sense.
5 2 VDD Power Supply.
6 1 GATE Gate Drive Output to Drive the External MOSFET.
-- 3, 6 NC No Internal Connection.
Function Block Diagram
V
L_TH
PRO
I
BIAS
V
SRSP_TH
V
H_TH
+
-
+
-
Secondary Rectifier Short
& CS Open Protection
+
Brownout
Sensing
COMP Open
Sensing
OLP
Auto
Recovery
Latch
Auto
Recovery
Latch
POR
Shutdown
Logic
Counter
Oscillator
OVP
UVLO
+
-
+
-
Bias &
Bandgap
VDD
27V
9V/14V
-
+
PWM
Dmax
S
R
Quadruple Mode
Q
Soft Driver
V
COMP
V
BURL
V
BURH
V
DD
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Constant
Power
COMP
CS
LEB
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X3
SS
Slope
Ramp
Comparator
R7735-03 September 2012
GATE
GND
3
R7735
Absolute Maximum Ratings (Note 1)
z Supply Input Voltage, VDD ----------------------------------------------------------------------------------------------- − 0.3V to 30V
z GATE Pin--------------------------------------------------------------------------------------------------------------------- − 0.3V to 16.5V
z PRO, COMP, CS Pin ------------------------------------------------------------------------------------------------------ − 0.3V to 6.5V
z I
------------------------------------------------------------------------------------------------------------------------------ 10mA
DD
z Power Dissipation, P
SOT-23-6 -------------------------------------------------------------------------------------------------------------------- 0.400W
DIP-8-------------------------------------------------------------------------------------------------------------------------- 0.714W
z Package Thermal Resistance (Note 2)
SOT-23-6, θ JA--------------------------------------------------------------------------------------------------------------- 250° C/W
DIP-8, θ JA-------------------------------------------------------------------------------------------------------------------- 140° C/W
z Junction Temperature ------------------------------------------------------------------------------------------------------ 150°C
z Lead Temperature (Soldering, 10 sec.) -------------------------------------------------------------------------------- 260°C
z Storage Temperature Range --------------------------------------------------------------------------------------------- − 65° C to 150°C
z ESD Susceptibility (Note 3)
HBM (Human Body Model)----------------------------------------------------------------------------------------------- 3kV
MM (Machine Model) ------------------------------------------------------------------------------------------------------ 250V
@ TA = 25°C
D
Recommended Operating Conditions (Note 4)
z Supply Input Voltage, VDD ----------------------------------------------------------------------------------------------- 12V to 25V
z Junction Temperature Range --------------------------------------------------------------------------------------------- − 40° C to 125°C
z Ambient Temperature Range --------------------------------------------------------------------------------------------- − 40° C to 85°C
Electrical Characteristics
(V
= 15V, T
DD
VDD Section
VDD Over Voltage Protection Level V
VDD Zener Clamp VZ 29 -- -- V
On Threshold Voltage V
Off Threshold Voltage V
VDD Holdup Mode Entry Point V
VDD Holdup Mode Ending Point V
Latch-off Voltage VLH 4.5 5.5 6.5 V
Latched Reset Voltage V
Start-up Current I
Oper ating Supply Current I
= 25° C, unless otherwise specified)
A
Parameter Symbol Test Conditions Min Typ Max Unit
26 27 28 V
OVP
13 14 15 V
TH_ON
TH_OFF
DD_LOW
DD_HIGH
LH_RST
DD_ST
DD_OP
8.5 9 9.5 V
V
V
< 1.6V 9.5 10 10.5 V
COMP
< 1.6V 10 10.5 11 V
COMP
4 5 6 V
V
DD
= −40ºC to 100ºC (Note 5)
T
A
V
DD
GATE pin open
= V
TH_ON –
= 15V, V
COMP
0.2V,
= 2.5V,
1 5 10 μA
0.55 0.9 1.6 mA
Latch-off Operating Current I
TA= −40ºC to 100ºC (Note 5) 2 -- 8 μA
DD_LH
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R7735-03 September 2012
Parameter Symbol Test Conditions Min Typ Max Unit
Oscillator Section
R7735
Normal PWM Frequency f
Frequency Reduction Mode
Minimum Frequency
Maximum Duty Cycle DCY
OSC
f
FR_MIN
R7735H 92 100 108
R7735G/R/L/A 18 22 -R7735H -- 25 --
70 75 80 %
MAX
kHz
kHz
PWM Frequency Jitter Range Δ f -- ±6 -- %
R7735G/R/L/A 60 65 70
PWM Frequency Jitter Period T
Frequency Variation Versus
V
Deviation
DD
Frequency Variation Versus
Temperature Deviation
For 65kHz -- 4 -- ms
JIT
V
f
DV
f
DT
= 12V to 25V -- -- 2 %
DD
= − 30°C to 105°C
T
A
(Note 5)
-- -- 5 %
COMP In put Section
Open-Loop Voltage V
COMP_OP
COMP pin Open 5.5 5.75 6 V
R7735G/R/L 45 56 65
COMP Open-Loop Protection
Delay Time
T
OLP
R7735A 22 28 34
ms
R7735H 30 36 42
Short Circuit Current I
Frequency Reduction Mode Entry
Voltage
Frequency Reduction Mode
Ending Voltage
V
ZERO
V
V
2.85 3 3.15 V
FR_ET
FR_ED
= 0V 0.15 0.29 0.45 mA
COMP
R7735G/R/L/A 2.75 2.9 3.05
V
R7735H 2.65 2.8 2.95
Current Sense Section
Initial Peak Current Limitation
Offset
Maximum Clamping Current Limit V
Leading Edge Blanking Time t
V
0.68 0.7 0.72 V
CS_TH
CS(MAX)
LEB
1.05 1.1 1.15 V
(Note 6) 150 250 350 ns
Internal Propagation Delay Time tPD (Note 6) -- 100 -- ns
Minimum On Time t
ON(MIN)
250 350 450 ns
GATE Section
Rising Time tR V
Falling Time tF V
GATE Output Clamping Voltage V
VDD= 25V 12.1 14 15.9 V
CLAMP
= 15V, CL= 1nF 60 125 140 ns
DD
= 15V, CL= 1nF 25 40 65 ns
DD
PRO Interface Section
Pull Low Threshold V
Pull High Threshold V
Internal Bias Current I
Pull High Sinking Current I
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R7735-03 September 2012
©
0.47 0.5 0.53 V
L_TH
3.5 3.8 4.1 V
H_TH
90 100 110 μA
BIAS
(Note 7) 0.7 -- 1.4 mA
SINK
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R7735
Note 1. Stresses beyond those listed “ Absolute Maximum Ratings” may cause permanent damage to the device. These are
stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the
operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions may affect
device reliability.
Note 2. θ
is measured at T
JA
Note 3. Devices are ESD sensitive. Handling precaution is recommended.
Note 4. The device is not guaranteed to function outside its operating conditions.
Note 5. Guaranteed by design.
Note 6. Leading edge blanking time and internal propagation delay time are guaranteed by design.
Note 7. The sourcing current of PRO pin must be limited below 5mA. Otherwise it may cause permanent damage to the
device.
= 25° C on a low effective thermal conductivity single-layer test board per JEDEC 51-3.
A
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R7735-03 September 2012
6
Typical Operating Characteristics
I
vs. V
DD_ST
6
5
4
DD
10
R7735
I
vs. Temperature
DD_ST
8
(µA)
3
DD_ST
I
2
1
0
03691 21 5
VDD (V)
f
vs. V
67
66
65
(kHz)
OSC
f
64
OSC
R7735G/R/L/A
DD
(µA)
6
DD_ST
I
4
2
-50 -25 0 25 50 75 100 125
Temperature (°C)
f
vs. Te m pe rature
68
66
64
(kHz)
OSC
f
62
R7735G/R/L/A
OSC
63
10 13 16 19 22 25
VDD (V)
f
vs. V
104
R7735H
102
100
(kHz)
OSC
f
98
96
10 13 16 19 22 25
OSC
DD
VDD (V)
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R7735-03 September 2012
60
-50 -25 0 25 50 75 100 125
Temperature (°C)
f
vs. Temperature
104
102
100
R7735H
OSC
(kHz)
OSC
98
f
96
94
-50 -25 0 25 50 75 100 125
Temperature (°C)
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R7735
V
16
15
vs. Temperature
TH_ON
(V)
14
TH_ON
V
13
12
-50 -25 0 25 50 75 100 125
Temperature (°C)
f
30
25
vs. Temperature
FR_MIN
10.0
9.5
V
TH_OFF
vs. Temperature
(V)
9.0
TH_OFF
V
8.5
8.0
-50 -25 0 25 50 75 100 125
Temperature (°C)
1.05
0.95
I
V
= 15V,
DD
V
= 2.5V,
COMP
GATE Pin Open
vs. Temperature
DD_OP
(kHz)
20
FR_MIN
f
15
10
-50 -25 0 25 50 75 100 125
Temperature (°C)
6.0
5.8
V
COMP_OP
vs. Temperature
(V)
5.6
COMP_OP
V
5.4
(mA)
0.85
DD_OP
I
0.75
0.65
- 5 0- 2 50 2 55 07 51 0 01 2 5
Temperature (°C)
V
vs. Temperature
29
28
(V)
27
OVP
V
26
OVP
5.2
-50 -25 0 25 50 75 100 125
Temperature (°C)
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25
- 5 0- 2 50 2 55 07 51 0 01 2 5
Temperature (°C)
R7735-03 September 2012
8
70
R7735G/R/L
T
vs. Temperature
OLP
40
R7735A
T
vs. Temperature
OLP
R7735
65
(ms)
60
OLP
T
55
50
-50 -25 0 25 50 75 100 125
Temperature (°C)
T
vs. Temperature
45
R7735H
40
(ms)
35
OLP
T
OLP
35
(ms)
30
OLP
T
25
20
-50 -25 0 25 50 75 100 125
Temperature (°C)
V
0.80
0.75
vs. Temperature
CS_TH
(V)
0.70
CS_TH
V
30
25
-50 -25 0 25 50 75 100 125
Temperature (°C)
I
vs. Temperature
DD_LH
10
8
(µA)
6
DD_LH
I
4
2
-50 -25 0 25 50 75 100 125
Temperature (°C)
0.65
0.60
-50 -25 0 25 50 75 100 125
Temperature (°C)
I
vs. Temperature
110
100
(µA)
90
BIAS
I
80
70
-50 -25 0 25 50 75 100 125
BIAS
Temperature (°C)
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R7735-03 September 2012
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9
R7735
6
V
vs. Temperature
H_TH
0.60
V
vs. Temperature
L_TH
5
(V)
4
H_TH
V
3
2
-50 -25 0 25 50 75 100 125
Temperature (°C)
TR vs. Temperature
140
130
120
(ns)
R
T
0.55
(V)
0.50
L_TH
V
0.45
0.40
- 5 0- 2 50 2 55 07 51 0 01 2 5
Temperature (°C)
TF vs. Temperature
60
50
40
(ns)
F
T
110
100
-50 -25 0 25 50 75 100 125
Temperature (°C)
V
18
16
vs. Temperature
CLAMP
(V)
14
CLAMP
V
12
10
-50 -25 0 25 50 75 100 125
Temperature (°C)
30
20
-50 -25 0 25 50 75 100 125
Temperature (°C)
DCY
78
76
vs. Temperature
MAX
(%)
74
MAX
DCY
72
70
-50 -25 0 25 50 75 100 125
Temperature (°C)
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R7735-03 September 2012
10
Application Information
R7735
PWM Quadruple Mode
R7735 has enhanced quadruple mode PWM controller and
owns excellent green power performance, especially under
light load and no load conditions. Please refer Figure 1 for
details.
#
: To enhance light load efficiency, the feedback resistor
loss is reduced. Due to small feedback resistor current,
shunt regulator selection and minimum regulation current
design must be careful to make sure it's able to regulate
under low cathode current.
PWM Mode
For most of load, the circuit will run at traditional PWM
current mode.
Frequency Reduction Mode
he frequency reduction mode function provides linear
switching frequency reduction according to load
conditions, as shown in Figure 2. When the feedback
voltage of COMP pin is lower than V
, the switching
FR_ET
frequency starts to decrease. When the power supply is
at light-load and the feedback voltage of COMP pin lower
than V
, the switching frequency is clamped at f
FR_ED
FR_MIN
This frequency reduction mode function reduces power
consumption under light-load and no-load conditions, and
easily meets even the strictest regulations.
Frequency
f
OSC
f
FR_MIN
V
FR_ED
V
FR_ET
Figure 2. PWM Frequency vs. COMP Voltage
Burst Mode
During light load, switching loss will dominate the power
efficiency calculation. This mode is to cut switching loss.
As shown in Figure 1, when the output load gets light,
feedback signal drops and touches V
. PWM signal
BURL
will be blanked and system ceases to switch. After V
drops and feedback signal goes back to V
.
will be resumed.
BURH
V
COMP
OUT
, switching
VDD
Holdup Mode
V
DD_HIGH
V
DD_LOW
V
V
V
GATE
Load
VDD
COMP
BURH
BURL
Normal
Operation
Frequency
Reduction Mode
Burst
Mode
Figure 1. PWM Quadruple Mode
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11
R7735
V DD Holdup Mode
Under light load or load transient moment, feedback signal
will drop and touch V
. Then PWM signal will be
BURL
blanked and system ceases to switch. VDD could drop
down to turn off threshold voltage. To avoid this, when V
DD
drops to a setting threshold, 10V, the hysteresis
comparator will bypass PWM and burst mode loop and
forces switching at a very low level to supply energy to
VDD pin. VDD holdup mode was also improved to hold up
VDD by less switching cycles. This mode is very useful in
reducing start-up resistor loss while still get start-up time
in spec. It's not likely for VDD to touch UVLO turn off
threshold during any light load condition. This will also
makes bias winding design and transient design easier.
Furthermore, VDD holdup mode is only designed to prevent
VDD from touching turn off threshold voltage under light
load or load transient moment. Relative to burst mode,
switching loss will increase on the system at VDD holdup
mode, so it is highly recommended that the system should
avoid operating at this mode during light load or no load
condition, normally.
Start-up Circuit
To minimize power loss, it's recommended that the start-
up current is from bleeding resistor. It's not only good for
power saving but also could reset latch mode protection
quickly. Figure 3 shows I
DD_Avg
vs. R
Bleeding
curve. User
can apply this curve to design the adequate bleeding
resistor.
Gate Driver
A totem pole gate driver is fine tuned to meet both EMI
and efficiency requirement in low power application. An
internal pull low circuit is activated after pretty low VDD to
prevent external MOSFET from accidentally turning on
during UVLO.
Oscillator
To guarantee precise frequency, it's trimmed to 5%
tolerance. It also generates slope compensation saw-tooth,
75% maximum duty cycle pulse and overload protection
slope. It can typically operate at built-in 65kHz center
frequency and features frequency jittering function. Its
jittering depth is 6% with about 4ms envelope frequency
at 65kHz.
I
DD_Avg
30
28
26
24
22
(μ A)
20
18
DD_Avg
I
90Vac
16
85Vac
80Vac
14
12
10
2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
R
Bleeding
vs. R
Bleeding
Curve
Curve (MΩ)
Figure 3. I
DD_Avg
vs. R
Bleeding
R
Bleeding
R
Bleeding
Curve
I
DD_Avg
V
DD
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R7735-03 September 2012
Tight Current Limit Tolerance
Since R7735 is the successor of R7732/3, its current limit
setting is completely the same as R7732/3. Generally,
the saw current limit applied to low cost Flyback controller
because of simple design. However, saw current limit is
hard to test in mass production. Therefore, it's generally
"guaranteed by design". The variation of process and
package will make its tolerance wider. It will lead to 20%
to 30% variation when doing OLP test at certain line
voltage. This will cause yield loss in power supply mass
production. Through well foundry control, design and test
/ trim mode in final test, R7735 current limit tolerance is
tight enough to make design easier.
PRO
I
BIAS
V
V
V
PRO
H_TH
L_TH
V
V
H_TH
L_TH
+
-
+
-
Auto Recovery / Latch
Normal Operating
Auto Recovery / Latch
Deglitch
30µs
Deglitch
50µs
R7735
Auto
Recovery
Latch
PRO Pin Application
R7735 features a PRO pin, as shown in Figure 4, and it
can be applied for external arbitrary OVP or OTP (ex :
Figure 5 to Figure 8).
If the voltage of PRO pin is greater than pull-low threshold
V
, the controller is enabled and switching will occur. If
L_TH
the voltage of PRO pin falls below pull-low threshold or
rises to pull-high threshold V
, the controller will be
H_TH
shut down and cease to switch after deglitch delay.
PRO pin is built in 1.5V internally, so leave PRO pin open
if you don't need this function. If designer needs to apply
a bypass capacitor on PRO pin, it should not be more
than 1nF. The internal bias current of PRO pin is 100μA
(typ.). R7735 has internal OVP. For arbitrary OVP or OTP
applications which behave as auto recovery or latch, it
can get these by PRO pin. For PRO pin pulling high
function applications, the voltage of PRO pin must rise
above V
(The supply current of PRO pin must be
H_TH
greater than 1.4mA and be limited below 5mA.). When IC
enters latch mode, the IC maximum operating current is
8μ A (100° C), and it will be release until V DD is fallen to
V
TH_OFF
.
Figure 4. PRO Pin Diagram
VDD
PRO
(Option)
VDD OVP : VDD > VR + VZ + 3.8V
Figure 5. For VDD OVP Only
PRO
(Option)
NTC
PRO pin is guaranteed that below: If the voltage of PRO
pin reaches 4.1V or falls below 0.47V, the system will be
Figure 6. For OTP Only
protected.
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13
R7735
VDD
PRO
(Option)
Figure 7. For VDD OVP
PRO
(Option)
Figure 8. For V
Vo+
OUT
(Option)
OVP
Soft-Start
During initial power on, especially at high line, current
spike is kind of unlimited by current limit. Therefore,
besides cycle-by-cycle current limiting, R7735 still
provides soft start function. It effectively suppresses the
stat-up current spike. The typical soft start duration is
about 40 clock cycles. This will provide more reliable
operation and possibility to use smaller current rating power
MOSFET.
Protection
R7735 provide fruitful protection functions that intend to
protect system from being damaged. All the protection
functions can be listed as below:
``
` Cycle-by-Cycle Current Limit
``
This is a basic but very useful function and it can be
implemented easily in current mode controller.
``
` Over Load Protection
``
Long time cycle-by-cycle current limit will lead to system
thermal stress. To further protect system, system will
be shut down after 56ms ( R7735A: 28ms; R7735H:
36ms).
Through our proprietary prolong turn off period during
hiccup(R7735A: latch), the power loss and thermal
during OLP will be averaged to an acceptable level over
the ON/OFF cycle of the IC. This will last until fault is
removed.
``
` Brownout Protection
``
During heavy load, this will trigger 56ms(R7735A: 28ms;
R7735H: 36ms) protection and shut down the system.
If it is in light load condition, system will be shut down
after VDD is running low and triggers UVLO.
``
` CS Pin Open Protection
``
When CS pin is opened, the system will be shut down
after couples of cycle. It could pass CS pin open test
easier.
``
` Over Voltage Protection
``
Output voltage can be roughly sensed by VDD pin. If
the sensed voltage reaches 27V threshold, system will
be shut down and hiccup after 20μ s deglitch delay for
R7735G/R/H or latch after 70μ s deglitch delay for
R7735L/A. This will last until fault is removed.
``
` Feedback Open and Opto-Coupler Short
``
This will trigger OVP or OLP. It depends on which one
occurs first.
``
` Secondary Rectifier Short Protection
``
As shown in Figure 9. The current spike during
secondary rectifier short test is extremely high because
of the saturated main transformer. Meanwhile, the
transformer acts like a leakage inductance. During high
line, the current in power MOSFET is sometimes too
high to wait for OLP delay time. To offer better and easier
protection design, R7735 shut down the controller after
couples of cycles before fuse is blown up.
Copyright 2012 Richtek Technology Corporation. All rights reserved. is a registered trademark of Richtek Technology Corporation.
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14
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R7735-03 September 2012
R7735
Secondary Rectifier Short
Zoom In
R7735G/R/L/H
V
DD
V
COMP
V
CS
Figure 9. Secondary Rectifier Short Protection
Negative Voltage Spike on Each Pin
Negative voltage (< -0.3V) on each pin will cause substrate
injection. It leads to controller damage or circuit false
trigger. Generally, it happens at CS pin due to negative
spike because of improper layout or inductive current
sense resistor. Therefore, it is highly recommended to
add a R-C filter to avoid CS pin damage, as shown in
Figure 10. Proper layout and careful circuit design should
be done to guarantee yield rate in mass production.
Thermal Considerations
For continuous operation, do not exceed absolute
maximum junction temperature. The maximum power
dissipation depends on the thermal resistance of the IC
package, PCB layout, rate of surrounding airflow, and
difference between junction and ambient temperature. The
maximum power dissipation can be calculated by the
following formula :
P
where T
the ambient temperature, and θ
D(MAX)
= (T
J(MAX)
− TA) / θ
J(MAX)
JA
is the maximum junction temperature, TA is
is the junction to ambient
JA
thermal resistance.
For recommended operating condition specifications, the
maximum junction temperature is 125° C. The junction to
ambient thermal resistance, θ JA, is layout dependent. For
SOT-23-6 packages, the thermal resistance, θ JA, is 250°C/
W on a standard JEDEC 51-3 single-layer thermal test
board. For DIP-8 packages, the thermal resistance, θ JA,
is 140° C/W on a standard JEDEC 51-3 single-layer thermal
test board. The maximum power dissipation at TA = 25°C
can be calculated by the following formula :
P
= (125°C − 25° C) / (250° C/W) = 0.400W for
D(MAX)
SOT-23-6 package
AC Mains
(90V to 265V)
NTC
5
3
2
PRO
COMP
VDD
R7735
GND
1
GATE
CS
6
4
R-C Filter
Figure 10. R-C Filter on CS Pin
P
= (125°C − 25° C) / (140° C/W) = 0.714W for
D(MAX)
DIP-8 package
The maximum power dissipation depends on the operating
ambient temperature for fixed T
and thermal
J(MAX)
resistance, θ JA. The derating curves in Figure 11 allow
the designer to see the effect of rising ambient temperature
on the maximum power dissipation.
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R7735-03 September 2012
©
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15
R7735
0.8
0.7
DIP-8
0.6
0.5
0.4
SOT-23-6
0.3
0.2
0.1
Maximum Power Dissipation (W
0.0
0 25 50 75 100 125
Single-Layer PCB
Ambient Temperature (°C)
Figure 11.Derating Curve of Maximum Power Dissipation
Layout Consideration
A proper PCB layout can abate unknown noise interference
and EMI issue in the switching power supply. Please refer
to the guidelines when you want to design PCB layout for
switching power supply:
``
` The current path (1) from bulk capacitor, transformer,
``
MOSFET, Rcs return to bulk capacitor is a huge high
frequency current loop. It must be as short as possible
to decrease noise coupling and kept a space to other
low voltage traces, such as IC control circuit paths,
especially.
``
` The path(2) from RCD snubber circuit to MOSFET is
``
also a high switching loop, too. Keep it as small as
possible.
``
` It is good for reducing noise, output ripple and EMI issue
``
to separate ground traces of bulk capacitor(a),
MOSFET(b), auxiliary winding(c) and IC control circuit
(d). Finally, connect them together on bulk capacitor
ground(a). The areas of these ground traces should be
kept large.
``
` Placing bypass capacitor for abating noise on IC is highly
``
recommended. The bypass capacitor should be placed
as close to controller as possible.
``
` In order to minimize reflected trace inductance and EMI,
``
it is minimized the area of the loop connecting the
secondary winding, the output diode, and the output
filter capacitor. In addition, apply sufficient copper area
at the anode and cathode terminal of the diode for
heatsinking. Apply a larger area at the quiet cathode
terminal. A large anode area can increase high-frequency
radiated EMI.
C
(d)
BULK
(a)
GATE
CS
(2)
C
Ground (a)
BULK
6
4
(c)
(1)
(b)
Trace Trace
IC
Ground (d)
Auxiliary
Ground (c)
Trace
MOSFET
Ground (b)
AC Mains
(90V to 265V)
NTC
3
2
PRO
COMP
5
VDD
R7735
GND
1
Figure 12. PCB Layout Guide
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©
R7735-03 September 2012
Outline Dimension
R7735
H
D
L
C
b
A
e
Dimensions In Millimeters Dimensions In Inches
Symbol
Min Max Min Max
A 0.889 1.295 0.031 0.051
A1 0.000 0.152 0.000 0.006
B 1.397 1.803 0.055 0.071
b 0.250 0.560 0.010 0.022
C 2.591 2.997 0.102 0.118
D 2.692 3.099 0.106 0.122
B
A1
e 0.838 1.041 0.033 0.041
H 0.080 0.254 0.003 0.010
L 0.300 0.610 0.012 0.024
SOT-23-6 Surface Mount Package
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R7735-03 September 2012
©
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17
R7735
Symbol
Dimensions In Millimeters Dimensions In Inches
Min Max Min Max
A 3.700 4.320 0.146 0.170
A1 0.381 0.710 0.015 0.028
A2 3.200 3.600 0.126 0.142
b 0.360 0.560 0.014 0.022
b1 1.143 1.778 0.045 0.070
D 9.050 9.550 0.356 0.376
E 6.200 6.600 0.244 0.260
E1 7.620 8.255 0.300 0.325
e 2.540 0.100
L 3.000 3.600 0.118 0.142
Richtek Technology Corporation
5F, No. 20, Taiyuen Street, Chupei City
Hsinchu, Taiwan, R.O.C.
Tel: (8863)5526789
8-Lead DIP Plastic Package
Richtek products are sold by description only. Richtek reserves the right to change the circuitry and/or specifications without notice at any time. Customers should
obtain the latest relevant information and data sheets before placing orders and should verify that such information is current and complete. Richtek cannot
assume responsibility for use of any circuitry other than circuitry entirely embodied in a Richtek product. Information furnished by Richtek is believed to be
accurate and reliable. However, no responsibility is assumed by Richtek or its subsidiaries for its use; nor for any infringements of patents or other rights of third
parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Richtek or its subsidiaries.
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R7735-03 September 2012