RichAuto A51 User Manual

Beijing RichAuto S&T Co., Ltd.
Add.Room 308 Third Street Block A Jiahua Building Haidian District,Beijing, China P.C.100085.
Tell+86-10-62970368/82923063. Fax+86-10-82920078 URLwww.richnc.com.cn
BEIJING
RUIZHITIANHONG S&T Co.,Ltd
Engraving machine motion control system
Color Screen
User's manual
Beijing RichAuto S&T Co., Ltd.
Add.Room 308 Third Street Block A Jiahua Building Haidian District,Beijing, China P.C.100085.
Tell+86-10-62970368/82923063. Fax+86-10-82920078 URLwww.richnc.com.cn
Thank you for choosing the products!
This manual helps you be familiar with the company's products, and get information
about systems’ componentsconfiguration,etc.
This manual detailed knowledge of the system characteristicsoperational processes
installation and commissioning, and safety precautions.please read this manual
carefully before using the system and machine, which will help you make use it better.
Cautions
1. Use of this product is strictly prohibited in the strong interference strong
magnetic field environment. Operating ambient temperature 0-70 , working
environment humidity 0-90% (non-condensing).
2. Insert U disk in the correct direction. Do not pull out 19 pins tenon type socket
cable when system run.
3. Perform processing U disk file process, do not pull out the U disk to prevent the
interruption of data transmission.
4. Strictly prohibited metal, dust, and other conductive substances enter the
controller.
5. The machine shell should connect the ground wire to ensure the safety of the
work and to prevent interference.
6. Prohibited unauthorized disassembly, no internal user repairable parts.
7. For long periods of time, please pay attention to the power outage, and retain.
8. Pay attention to water, dust, fire when using it.
9. Do not use the corrosive chemical solvents to clean the equipment.
10. Spindle motor bearing life and its speed is inversely proportional.
11. Graver is very sharp. Do not touch when it is running, in order to avoid injury; Do
not use handkerchiefs, scarves contact it to prevent embroiled damage.
Important Notice
The Company shall not be responsible for any loss caused by improper using or
breaking the correct operating procedures.
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Beijing RichAuto S&T Co., Ltd owns this manual final interpretation, the company reserves the right to modify all information in this manual, including data, technical details, etc..
Beijing RuiZhitianhong technology Co.Ltd.
ADD.A308 jiahua building, 9 Shangdi 3rd Street, Haidian District, Beijing. P.C.100085. Dell+86-10-62970368/82923063. Fax+86-10-82920078 URLwww.richnc.com.cn
Content
Foreword.............................................................................................1
1. RichAuto system composition............................................................................4
1.1 system composition.................................................................................................4
1.2 Description of Each Component..........................................................................5
1.2.1 Handle...................................................................................................................................... 5
1.2.2 Interface board..................................................................................................................... 6
1.2.3 50-pin data transmission cable........................................................................................ 6
1.2.4 USB communication cable................................................................................................ 6
1.3 Interface Board Shell Size.....................................................................................7
2. Handle buttons introduction.............................................................................. 7
2.1 Buttons introduction................................................................................................7
2.2 Usage mode............................................................................................................... 8
2.3 Detail information for buttons function..............................................................9
3. Wiring Instructions........................................................................ 11
3.1 RichAutointerface board Description................................................................11
3.2 Interface board I / O Description........................................................................12
3.3 Hardware Wiring....................................................................................................17
3.4 Commissioning of the Machine and Control system.....................................23
4. Menu Description........................................................................... 22
4.1 Menu category........................................................................................................ 23
4.2 Menu details............................................................................................................23
4.2.1 Machine Setup.....................................................................................................................23
4.2.2 Auto Pro Setup.................................................................................................................... 30
4.2.3 System Setup........................................................................................................................34
4.2.4 Operate File..........................................................................................................................38
4.2.5 Version View.........................................................................................................................40
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5. Machine Operation.................................................................................................40
5.1 Return home............................................................................................................40
5.2 Import processing files......................................................................................... 40
5.3 Manual processing Operation............................................................................. 40
5.3.1 Manual operation speed switching and adjusting.................................................. 41
5.3.2 Manual processing mode................................................................................................. 42
5.3.3 Manual testing input and output..................................................................................43
5.3.4 Manual switch coordinate system................................................................................ 43
5.4 Automatic processing operation......................................................................... 45
5.4.1 Determine the origin of the workpiece....................................................................... 45
5.4.2 Choose processing files.....................................................................................................45
5.4.3 Processing parameters setting....................................................................................... 46
5.5 Processing operations............................................................................................47
5.5.1 Speed ratio & spindle grade Adjusting...................................................................... 47
5.5.2 Pause & adjust position................................................................................................... 47
5.5.3 Breakpoint processing & power down protection..................................................48
5.6 Advanced Processing............................................................................................ 50
PS1. System upgrade..........................................................................56
PS2. Operations of Handle communicating with computer......... 57
PS3. Common problems and troubleshooting.................................58
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Foreword
System Introduction
RichAuto is CNC motion control system independently developed by Beijing
RichAuto and it can be widely applied to machinery, advertisement, woodworking,
mold engraving machine, laser, flame, plasma cutting machine, and so on in the
machine control field.
RichAuto make DSP as the core control system High-speed processing
operation is the microcontroller, PLC systems can’t matchUse embedded structure
High degree of integration,Strong stability,easy to installation and operation;U disk
supportRemovable storage card readerWith USB InterfaceHigh speed transfer
Plug and play the full realization of all work offline.
Characteristics:
1. System deploy standard X, Y, Z axis motion control method ,Support the rotation
axis(A axis)control,Enables to switch the processing of surface and processing
of rotation ; Up extended to X, Y, Z, A four-axis motion control, Implementation
four axis interlocking Control.
2. Multi I / O Point Controlthere is 16 input and output signals in every basic I / O
signal node expansion I / O nodes can be expanded to 32 input and output
signals.
3. Support the standard G code, PLT format instructions; support domestic and
international mainstream CAM software, such as: Type3, Art Cam, UG, Pro / E,
Master CAM, Cimatron, Wentai etc.
4. Provide with power-down protection. Instantaneous power processing system to
automatically save the current processing of information (file name, current line
number processing, processing speed, spindle threshold), when power again
machine moves back, the system automatically prompts the user to restore the
processing before power down, the processing operations become more humanity.
5. Support breakpoint memory, file selection, processing. Save 8 different
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breakpoint processing information.
6. Multi-coordinate memory function. Provide 8 working coordinate system, the
user can switch among the 8 coordinates, each coordinate system can save a
process origin information.
7. Support online adjust spindle operating frequency. The spindle frequency from 0
to maximum frequency is divided into 8 thresholds; 1 - 8 threshold can be
processed directly adjust up and down without suspend processing.
8. Support adjust speed ratio online. Users can adjust the speed ratio, to adjust the
processing speed and empty running speed, speed ratio values from 0.1-1,
Ascending or descending per 0.1 numerical.
9. Simply manual operate mode. In manual mode, the system provides three kinds
of sports concluding continuous, step (crawl), distance, and manual operation
became more simple and convenient.
10. Identifies M code, F code and other development commands, can open a special
code based on user needs.
11. Built-in 512 M memory.
12. Unique handheld form factor with one hand to hold. Own liquid crystal display
and 16 buttons board , operate intuitive and flexible, no longer dependent on the
computer, the full realization of full offline operation
13. Comes with USB communications port, file transfer efficiency can be directly
read U disk, card reader file, Plug and Play.
14. Self-test function, the system comes with I / O port signal detection capabilities,
ease of remote maintenance.
15. Processing with high-speed and smooth, support high subdivide; make sure
processing with high accuracy and high speed.
16. Unique in Chinese-English to show double-interface, can be realized in switching
Chinese and English show online.
17. Multi-language display. Support for Simplified Chinese, Traditional Chinese,
English, Russian, French and other languages, can be customized according to
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user needs.
18. System can support automatic dynamic upgrades, convenient to remote operation,
remote maintenance.
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1RichAuto system composition
1.1
System composition
RichAuto-A51 contains the following partsA hand-held motion controller(handle) ,a
line adapter board(interface board), a 19-pin HDMI data transmission cable.
RichAuto accessories schematic diagram
Hand- held motion controller Interface board
19-pin HDMI data transmission cable
1.2 Description of Each Component
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1.2.1Handle
As shown belowincluding 4 parts:
1) Color screen5-inch color screento display the machine motion,system
settings and other information.
2) Button boardContains 20 buttons to input system parameter information
and operate the machine.
3) U Disk Interface: The port of U disk(FAT16/32) and the memory card.
4) 19-pin HDMI Data Cable port: The port of 19-pin data cableit connect the
handle with the interface board to realize controlling the machine.
1.2.2 Interface board
As shown belowincluding 5 parts:
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1) 50-pin data cable portconnect handle with interface board.
2) Output control terminalincluding spindle On/Off signal,work&alarm led
siganl etc..
3) Input control terminalincluding machine origin detection switchtoolsetting
driver alarmhard limit switchand E-stop signal.
4) Power supply terminalDC24V,3A
5) Motor driver control terminal
1.2.3 19-pin HDMI data transmission cable
1.3 Interface Board Shell Size
2Handle buttons introduction
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2.1 Buttons introduction
RichAuto motion control system defines 16 buttons according to functional
requirements. Each button has one or more functions under different work status
Buttons picture
2.2 Usage mode
RichAuto motion control system provide two modes of buttons’ operations,
including one-touch button & Combination button.
One-touch buttonPress one button on handle.
Combination button Press two buttons at the same time to achieve the
operationthe operation step: press one main function button and meanwhile press a
second accessibility button, and then release the two buttons at the same time to
realize the combination button operation.
List of Combination buttons
Combination key Function
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1
+09
Switch the coordinate system (0 for
the mechanical coordinate system ,
1 - 9 for the work coordinate
system)
2
+18
Start the breakpoints processing
(support number 1 - 8)
3
+
Start advanced processing
4
+
System upgrade
6
+
Quit buttons check
2.3
Detail information for buttons function
Button Function
Positive movement of X axismenu right shiftfigure 6
inputting
Negative movement of X axismenu left shiftfigure 4 inputting
Positive movement of Y axisspeed-up processing speedfigure
2 inputtingmenu up shift
Positive movement of Y axissolw down processing speed
figure 8 inputtingmenu down shift
Positive movement of Z axisfigure 3 inputtingincrease
spindle speed during processing
Negative movement of Z axisfigure 9 inputtingreduce spindle
speed during processing
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Positive movement of X axisfigure 1 inputting
Negative movement of X axisfigure 7 inputting
Set X axis and Y axis work originnegative sign inputting
Set Z axis and C axis work originfigure 0 inputting
Start Z-axis automatic tool setting
Machine back homedecimal point inputting
High or low speed selection under manual mode
Spindle start/stopfigure 5 inputting
Enter menu settingchange information of Machine status area
during processing
Back to work origin,confirm motions /inputting/operating
Manual mode-continue/step/distance to select
Load processing filefrom Udisk or Internal
Run or pause processing、delete inputting datadifferent property
selecting in menu
Quit process stop/selections, inputting and operating cancelstart
The display function list
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3Wiring Instructions
3.1
RichAuto interface board description
3.2 Interface board I / O Description
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Port Pin Definition Pin functions
and parameters
Notes
DC24V
Power
Supply
24V+ Input 24V+ Supply working voltage
for handle
Range:
DC12V-
40V
24V- Input 24V GND
X_AXIS
: X
OUTPUT
SIGNAL
Terminal
P
U
L
S
E
P+ PULSE+ Output
P- PULSE- Output
D+ DIR+ Output
D- DIR - Output
GND
E
N
C
O
D
E
R
A+
A-
B+
B-
GND
Y_AXIS
: Y
OUTPUT
SIGNAL
Terminal
P+ PULSE+ Output
P- PULSE- Output
D+ DIR+ Output
D- DIR - Output
GND
Z_AXIS
: Z
OUTPUT
SIGNAL
Terminal
P+ PULSE+ Output
P- PULSE- Output
D+ DIR+ Output
D- DIR - Output
GND
C_AXIS
: C
P+ PULSE+ Output
P- PULSE- Output
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OUTPUT
SIGNAL
Terminal
D+ DIR+ Output
D- DIR - Output
GND
ANALOG
: Analog
Quantity
Terminal
A4
A3
A2
A1
COM
PWM
:PWM
OUTPUT
SIGNAL
Terminal
W1+
W1-
W2+
W2-
GND
OUTPUT
SIGNAL
:
OUTPUT
SIGNAL
Terminal
Y01 FWD Logic low
Y02 Multi-speed 1 Logic low
Y03 Multi-speed 2 Logic low
Y04 Multi-speed 3 Logic low
Y05 Definable Signal Logic low
Y06 Definable Signal Logic low
Y07 Definable Signal
Logic low
Y08 Definable Signal
Logic low
Y09 Definable Signal Logic low
Y10 Definable Signal Logic low
Y11 Definable Signal Logic low
Y12 Definable Signal Logic low
Y13 Definable Signal Logic low
Y14 Definable Signal Logic low
Y15 Definable Signal Logic low
Y16 Definable Signal Logic low
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COM Output GND
24V
INPUT
SIGNAL
INPUT
SIGNAL
Terminal
X01 XH:X Home Logic low
X02 YH:Y Home Logic low
X03 ZH:Z Home Logic low
X04 TS:Toolset Logic low
X05 Definable Signal Logic low
X06 Definable Signal Logic low
X07 Definable Signal Logic low
X08 Definable Signal Logic low
X09 Definable Signal Logic low
X10 Definable Signal Logic low
X11 Definable Signal Logic low
X12 Definable Signal Logic low
X13 Definable Signal PNP(NC
X14 Definable Signal PNPNC
X15 Definable Signal PNPNC
X16 Definable Signal PNPNC
COM Input GND
24V
Sensor power
input (Eg: return
home sensor)
3.3 Hardware Wiring
Installation RequirementsPower 24V3A),it is better to add a filter to
prevent the electric field interference. If origin detecting switch are different power
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supply type, the special testing switching power is needed. 24V origin detecting
switch is the best choice
RichAuto-A58 realizes its control through the connection between the interface
board and CNC machine. Interface board terminal can be divided into input terminal
and output terminal
Input terminal
INPUT SIGNAL Input signal terminal
DC24VPower supply terminal
Output terminal
X_AXISX pulse output terminal & encoder output terminal
Y_AXISY pulse output terminal
Z_AXISZ pulse output terminal
C_AXISC pulse output terminal
OUTPUT SIGNALOutput signal terminal
ANALOGAnalog quantity output terminal
PWMPWM output terminal
INPUT SIGNAL Terminal
DC24V Power supply wiring
INPUT SIGNAL Wiring
1. Home signal portsa)Mechanical home switch wiring
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b) NPN (NO) home switch wiring
c) PNP(NO) home switch wiringYZsame as X
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2. Toolset terminal:Simple feeler block wiring
3. Definable terminal wiring
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eg:X5-Driver Alarm signal & X6-Hard Limit signal& X7-E-stop switch signal
Output Terminal
X_AXIS: X pulse signal wiring(Y、Z、A same as X)
Step drive
Servo drive
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OUTPUT SIGNAL: Spindle output
2-statespindle start-ON / spindle start-OFF
ONOFF
Spindle State
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SettingEnterSpindle State”,screen shows:
SpdlCnt=Spindle Count
Press ”,input the number 1change Spindle Count to 1and then press
”,screen shows
Press ”、 “ ”to move cursor up and down,press ”,you can
change the indicator light colorlike above picture.
8-state:spindle start---S1—speed 1 S2—speed 2…Sn—speed nspindle stop---
screen shows Fn—the speed number.
3-line8-state
Spindle State
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SettingEnterSpindle State”,screen shows:
SpdlCnt=Spindle Count
Press ”,input the number 3change Spindle Count to 3 and then press
”,screen shows
Press ”、 “ ”to move cursor up and down,press ”,you can
change the indicator light colorlike above picture.
NOTEFWD and DCM has Connected in Parallel in some inverters, plesae do not
need to connect Y1 (S0) in such situations, you only need to connect DCM with GND
of interface board, without having to reset the spindle gear.
Definable ports wiring
egY5-Alarm Light signal & Y6-Work Light signal
ANALOG
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Analog quantity output wiring
Setting procedure:enter MENU”- “Menu function user interface”- “MACHINE
SETUP”-“Spindle Setup”- “Spindle MAX Spd(Spd=speed)
You can connect the machine with the control system when the above setting is over.
3.4
Commissioning of the Machine and Control System
1. After turn on the power, users can manually move each axis and confirm the
direction. If the movement direction and definition direction are opposite, users
can change the motor phase sequence.
2. According to the original location of the machine coordinates, users can enter
menu-menu function user interface-machine setup-home setup- home direction to
reset it.
3. Enter menu-menu function user interface-machine setup-voltage setupto check
whether the home switch is working Manual trigger signal lamp lights
up({green to red}).
The machine is in good connection if all the above setting is ok.
4User interface
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RichAuto-A58 contains five user interfaces:Manual control user interface、Manual
function user interface、Remote control user interface、Input outputcontrol user
interfaceView toolpath user interface.
4.1
Manual control user interface
After the system is powered onthe system prompts the user to back home after the
boot processsystem enter the interface Home Type At Start
Press
/
to move cursor to choose your type,and then press
to confirm.
Press “ ”,screen shows
Press
/
to move cursor to choose your interface,and then press
to confirm.
Manual control user interface
Title bar
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1. Title bar Display system software type 3-axis carving and company
information.
2. Processing file simulation area Display processing file emulational
imagetool path、file size,etc.
3. File information areaDisplay filenameincluding filename extension)、
record location.
4. Message areaDisplay file loading process information.
5. Coordinate system areaDisplay the current coordinate systemincluding
machine coordinate system and work coordinate system there are eight
work coordinates system.
6. Machine status areaDisplay spindle statespeed modemotion mode
cooling unit state,etc.
Under the manual control interface,press ”, screen showsThe display
function list”,it is convenient for the customer different ways to view processing file
emulational image.Function list as shown below
Processing file simulation area
File information area
Message area
Coordinate system area
Machine status area
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4.2
Menu function user interface
Menu details Including 5 main menus: MACHINE SETUP AUTO PRO
SETUP、SYSTEM SETUP、OPERATE FILE、VERSION VIEW,and there are other
in every main menu.
4.2.1 Machine Setup
Users can set the parameters about machine hardware under”Machine Setup”. It
is set by machine producer according to device type. If machine hardware parameter
is not changed,this parameter should also not change. If machine users need to
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changeplease consult machine producer.
Machine setup chart
1. Pulse Equiv(Pulse Equivalent)
The number of pulses of the system needs to send when machine moves every
1mm.Unitpulse/mm.
1) stepper driver
Formula = pulses per revolution / distance per revolution
Pulses per revolution formula: (360 °/stepper angle)* Driver subdivision
Some stepper drivers mark pulse number directly.
Distance/r formula
Screw drive machine = screw pitch * mechanical transmission ratio
Rack drive machine = rack module * gear teeth number*π* mechanical
transmission ratio
So stepper motor system formula:
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Screw drive
Formula Description: step angle is the angle of the motor parameters, motor
rotation step walk.
Driver subdivison is the parameter set by the driver.
Screw pitch(above picture): The distance that the nut moves when the ball
screw makes one rotation.
Transmission ratio: The speed ratio or angular velocity ratio of the capstan and
the driven wheel.
Rack drive
Formula Description: step angle is the angle of the motor parameters, motor
rotation step walk.
Driver subdivison is the parameter set by the driver.
Rack module and gear teeth number are gear parameters. rack module * gear
teeth number*πequals the perimeter of the reference circle.
Transmission ratio: The speed ratio or angular velocity ratio of the capstan and
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the driven wheel.
SettingEnter “Pulse Equivcursor is in the X-axis pulse equivalent
position,press
”、“
to move cursor to where users want to
modify.Press ”,input the new number,and press “ ” to save.After
modifying X、Y、Z、A pulse equiv,press
to confirm.
2) servo driver
The pulse equivalent factory default X,Y,Z,A are 400,and set the electronic
gear ratio in the servo drive according to the pulse equivalent.
The numerator of the electronic gear ratio represents encoder pulse
number,users can search it in servo driver manual.
The denominator of the electronic gear ratio:
screw drive:Handle pulse equivalent(400)* screw pitch * mechanical
transmission ratio
rack drive
Handle pulse equivalent(400)*rack module * gear teeth
number*π* mechanical transmission ratio
2. Table Size:
RichAuto system make the table size as the soft limit values, in order to
prevent machine move over travel,machine size must be less than or equal to the
value of the actual motion displacement machine
SettingEnter Table Size”,press ”、“ to move cursor to
where users want to modify. Press “ ”,input the new number,press “ ” to
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save.After modifying XYZA pulse equivpress to confirm.
3. Spindle Setup
Spindle delayUnitms;including start delay and stop delay.
corresponding system parameters. System default “3-line 8-state”, if users need
“1-line 2-state(On/Off)”, users can change the number of lines is 1; See detailed
settings at spindle output wiring.
Spindle Max SpdUser should set this menu if choosing 10V analog quantitiy
to control the spindle speed,the number is the maximum speed of the
spindle.Unit:r/minute.User do not need modify this menu if choosing
“muti-step”mode.
4. Home Setup
Home speed Every axis movement speed when back home,system default
speed XY: 3000 MM/Minute, Z: 1800 MM/Minute.
SettingEnter Home speed”,screen shows
Press ”、“ ” to move cursor to where users want to modify, press
input the new numberpress “ ” to save.After modifying XY、Z
home speedpress to confirm.
Home orderEvery axis movement order when back home.
Including
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SettingEnter Home speed”,press ”、“ to move cursor
to choose home orderpress to confirm.
Home directionEvery axis movement direction when back home,this dirction
depends on the position where home switch is on the machine.If home switch
installed in the positive direction,so home direction should be “positive” ,and vice
versa.
SettingEnter Home direction”,screen shows
Press ”、“ ” to move cursor to where users want to modify,
press to change home directionand then press to confirm.
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5. Accel(Acceleration
Unit
mm/s
2
The maximum acceleration value during acceleration and deceleration
movement, improve (including straight and curved motion) processing capabilities. If
acceleration is too large, it may cause the motor losing steps, jitter and even whistle, if
too small, it will lead to accelerated slowly and reduce the operating speed of the
entire graph.
Suggest curve acceleration 1-1.5 times linear acceleration.
Jerk refers to the growth rate of acceleration,and moderate adverse impact
caused by a sudden deceleration.
SettingEnter “Accel”,press ”、“ to move cursor to where
users want to modifypress ,screen shows:
Choose your type,press ”to confirm,and then press ”、“
to move cursor to each axisAccel”andJAccel”,press “ ” and input the new
numberpress “ ” to save.Same operations to modify other options.
6. Start SpeedUnit:mm/minute
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The speed of axis started directly from standstill. Not starting from zero speed,
but starting directly from a certain speed,so it can shorten the overall processing
time,but do not set this speed too high. Set too high, it will cause the motor losing
steps, jitter and even whistle;Set too small, it will reduce the operating speed of the
entire graph. If the inertia of motion axes (axis heavier), users can set a smaller start
speed, if the inertia of motion axes smaller (lighter shaft), users can set it bigger.
SettingEnter Start Speed”,screen shows:
Press “ ” and input the new numberpress “ ” to save.
7. Voltage Setup
Set input and output signal terminal statuslights green indicate normally open
state, lights red indicate normally closed state.Including the two rows of light:
The upper lights indicate the input level Set input voltage signal terminal
status.The top four: 012、3 positions correspond X axis back homeY axis back
homeZ axis back hometoolsetting signal.
The under lights indicate the input level Set output voltage signal terminal
status. The top four: 0、1、2、3 positions correspond spindleOn/Off、multi-speed 1
multi-speed 2multi-speed 3 siganl.
SettingPress ”、“ to move cursor right and leftpress ”、
to move cursor up and downpress “ to change light red or green.
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8. C.A.D. ThicknessUnit:mm
This thickness should input by actual,if it is bigger than the actual theckness ,Z
axis may cut too much;if smaller, Z axis can’t touch workpiece. This parameter can
only take effect when user use auto toolsetting function.
SettingEnter C.A.D.Thickness”,screen shows:
Press “ ” and input the new numberpress “ ” to save.
9. Max Spd Limit(Max Speed Limit
Unit
mm/minute
Set machine top speed, it only take effect during processing.
SettingEnter Max Spd Limit”,screen shows:
Press ”、“ ” to move cursor to where users want to modify. Press
” and input the new number press “ ” to save.After modifying all
optionspress to confirm.
10.DistTime LimitUnit:second
Users select diatance mode,and if the machine does not move in a certain period
of time(system default is 30 seconds),the system will go back to continuous mode to
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prevent Z-axis collision risk because of the customer forgot to switch back to
continuous mode and set a large distance value.
SettingEnter DistTime Limit”,screen shows
Press “ ” and input the new numberpress “ ” to save.
11.InputConfi(Input Port Configuration
To open or prohibit input signal,if the interface board does not connect X6-X16
signals,users can prohibit X6-X16 signals.
SettingEnter InputConfi”,screen shows
Press ”、“ ” to move cursor to where users want to modify, press
to change the ports enable or disable,and then press “ ” to confirm.
4.2.2 Auto Pro Setup
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Users can set processing parameters,G code attributes etc.under this menu.
Auto Pro Setup chart
1. Work Speed
Unit:mm/minute
ncluding work speed and fast speed.
SettingEnter Work Speed”,screen shows
Press and input the new number,press ”to save,and then press
to chooseFast Speed,press and input the new number
press to save.
2. Safe Height
Unit:mm
The height of Z axid rise during processing. system default is 250.000 mm.
SettingEnter Safe Height”,screen shows
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Press “ ” and input the new numberpress “ ” to save.
3. Low Manual Spd(speed)Unit
mm/minute
Under Low Manual Spd”mode,the speed of manually to move each axis.
SettingEnter Low Manual Spd”,screen shows
Press ”、“ ” to move cursor to where users want to modify,press
and input the new numberpress“ ”to save.
4. High Manual Spd(speed)Unit
mm/minute
Under High Manual Spd”mode,the speed of manually to move each axis.
SettingSame operations as Low Manual Spd”.
5. Auto Scale
Actual processing speed=work speed*auto scaleit does not affect fast speed.
SettingEnter Auto Scale”,screen shows
Press and input the new numberpress to save.
6. Fall Scale
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Fall scale system default is 0.200.fall speed=fast speed*fall scale the
maximum fall speed is Z axis negative limit speed*fall scale.
Fall heightsystem default is 5.000mmfall down scale takes effect when the
spindle falls to the fall height.
SettingEnter Fall Scale”,screen shows
Same operations as Low Manual Spd”.
7. Stop Statue
Setup stop position after auto processing. User can set special position and
specified position.
Set stop position:Press ”、“ move cursor to where users want
to modifypress and input the new numberpress to save.
Press ”,user can enter stop statue list:
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Press ”、“ ” move cursor to the statue users want,press
to confirm.
8. G Code Setup
Set special G code attribute, according to the actual need to make changes.
SettingPress ”、“ to move cursor to where users want to
modifypress to select the attribute users wantpress to save.
9. Pro Attribute
Set special Pro attribute, according to the actual need to make changes.
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SettingPress ”、“ to move cursor to where users want to
modifypress to select the attribute users wantpress to save.
10. Work Array
Set array parameter, including column count、Row count、Column space、Row
spaceIntervalunitms
Column spaceFile spacing of X direction
Row spaceFile spacing of Y direction
Total Processing times= column count* Row count
IntervalSystem default 0it means no wait.
During processing if users need to change processing materials after
completion of each processingyou need set time interval a negative number. When
the first time processing is completed, the screen prompt: waiting for the next array
processing, press any key to start the next array processing at this time, if not press
system keep waiting.
Press + ”,screen shows
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Press to choose Array work.
SettingEnter Work Array”,screen shows
Press ”、“ ” to move cursor to where users want to modify. Press
” and input the new number press “ ” to save.After modifying all
optionspress to confirm.
4.2.3 System Setup
System Setup Chart
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1. Languages:
Change system display languageusers can choose Chinese and English.
2. Data Initial
After data initial system parameters will restore to factory setting.
3. Inner Format
Wipe the internal files,it will not damage the system parameters.
4. Wipe Cache
Users need to do this after functional upgrade, such as change four-axis
program to three-axis program,users must do this operation.After this operation ,users
need to restart the system.
5. Function Confi
Function Configuration
Set whether the system retain a function or not, change it according to the actual
application in accordance with the practical application of changes.After the operation
users need to restart the system.
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SettingPress ”、“ to move cursor to where users want to
modifypress to select the function users wantpress to save.
6. Probation Pas
Probation Password
Engraving machine manufacturers supply 20-digit initial passwords and limit
time(processing time,Unit:hour),our company will send 20-digit new passwords
that contain limit time.
SettingPress to enter Probation Pas”,screen shows
initial passwords
input new passwords directlypress to confirm.
7. Backup Pas
Backup Password
Prevent users overwritten the original correct parameters in the parameter
backup disorder or misuse case.
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SettingPress to enter Work Array”,screen shows
Input new passworkand then press to save.
If user want to cancel itdo not input any numberpress ”to confirm.
8. Input Port(Input Port List)
Check X01-X16 input signal function.
NOTENone used ports are definable.
9. Output Port(Output Port List)
Check Y01-Y16 output signal function.
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NOTENone used ports are definable.
10. Buttons Check
Users can check buttons are valid or not under this menu. Enter Buttons
Check”,press erery button, if it is valid,the screen will highlight.Exit“Buttons
Check”,press ”+“ ”。
11. Backup Data
Backup system parameters to U disk or inner format system can’t effect
this.File formatdata.bak.
SettingPress to enter Backup Data”,screen shows
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Press ”、“ ” to move cursor to choose where to backuppress
to confirm.
12. Restore Data
Restore backup data from U disk or inner to system.
SettingPress to enter Restore Data”,screen shows
Press ”、“ ” to move cursor to choose where to restorepress
to confirm.
13. Test Screen
Check weather the screen can work normally.Enter the interface press each
button,if it is monochrome ,then it is OK;if not,user need to send our company
the handle to repair.
14. Internet Para Setup
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15. Internet Connect Set(setup)
16. Auto Upgrade
If the system has new function our company will provide upgrade file
extension ******. PKG & shown as rz-xxxx), users can upgrade through the U
disk, specific steps in Appendix 1. It will not damage the original parameters.
File fomat .
4.2.4 Operate File
Operate File Chart
1. Copy File
Copy files from U disk to Inner.
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2. Del File
Delete File
Delete files of inner.
3. View File
View the files and G codes of U disk or inner.
4. Pro Info
Processing Information
System power onit will statistical the times of successful processing by file
nameif system power offthe data will disappear.
5. Check Pro Time
Check Processing Time
Calculate processing time by system work speed,after reading G code,the screen
will display the processing time different work speed corresponding to different
processing time.
Operating modePress to enter “Check Pro Time”,screen shows
Press ”、“ ”to choose “UDisk”/“Internal/RecentFile”
Press to enterchoose processing fileand then press ”,after
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calculation
Screen will show processing time
NOTE:Plesae pull out the U disk correctly after copying files from computer,if
not,the controller may not recognize the U disk.
1.Win7(32 bit) system:after copying files,please press“ ”,and then the display
will show “ ”,choose the device to be shut down.when the
display show
”,the U disk pull out from
computer successfully.
2Win XP system:after copying files,please press“ ”,and then the display
will show “ ”,choose the device to be shut
down.when the display show “ ”,the U disk pull out from computer
successfully.
4.2.5 Version View
Users can view information about the system hardware and software
including
Update VersionegP1.409/rz-xxxx/q10-82
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Product ID egA0020112
Soft Version egA1.1936
Emergency Version egA1.1920
Soft type4-axis carving
Hardware type4-axis carving Support 3-inch screen Flash Disk Mode
4.3
Remote control user interface
4.4 Input outputcontrol user interface
1. Guard input state
INPUT SIGNAL terminal has 01-32, total of 32 status indicator lamps, and the
interface board INPUT SIGNAL terminal X01 - X16 one-to-one correspond to the
indicator lamps.Indicator lamp01- INPUT SIGNAL X01(X back home signal),
indicator lamp02- INPUT SIGNAL X02(Y back home signal) indicator lamp03-
INPUT SIGNAL X03(Z back home signal) indicator lamp04- INPUT SIGNAL
X04(Toolset signal)and other lamps correspond to other definable signal.
If indicator lamp is green(not light),it signifies that no signal triggers,if signal
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triggersindicator lamp will be redlight.it signifies that signal triggers. If signal
triggersindicator lamp not light,you should check the corresponding signal sensor
circuit and interface board.
2. Guard output state
OUTPUT SIGNAL terminal has 01-32, total of 32 status indicator lamps, and
the interface board OUTPUT SIGNAL terminal Y01 - Y16 one-to-one correspond to
the indicator lamps.Indicator lamp01- OUTPUT SIGNAL Y01(Spindle CW state
Spindle CCW state), indicator lamp02- OUTPUT SIGNAL Y02(Spindle Shift 1)
indicator lamp03- OUTPUT SIGNAL Y03(Spindle Shift 2) indicator lamp04-
OUTPUT SIGNAL Y04(Spindle Shift 3),and other lamps correspond to other
definable signal.
User can change indicator lamp state by pressing ”,to realize manually
control output signal.Press ”、“ ” to move cursor left and right,and
then press to change indicator lamp state. For instance: If cursor stop at
indicator lamp 01press ”,indicator lamp lights(get red),spindle on.
4.5
View toolpath user interface
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1. In the View toolpath user interface, user can view the simulation picture of
the processing fileprocessing scope and G code of the file.
2. In G code display areapress ”、“ to move cursor up and
down,check G code line-by-line,press ”、“ ” to realize that
first line of G code directly jump to the end line or end line of G code
directly jump to the first line.
5. Machine Operation
5.1 Return home
After starting up and system loadingscreen shows::
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Select and confirm, machine will automatic return to mechanical origin, and
also check system coordinates.
In some case, such as normal power off during processing, reboot and continue
last operation, user should not home again, just choose “none axis home”. That is
because system auto save coordinate value when system in normal exit.
5.2
Loading processing file
Before processing, generally we should import files. RichAuto system has 2
ways: U disk import, inner file import.
1. Import file directly from U disk, then press button, screen shows:
Choose required file, press
.
2. Copy processing file to inner memory space from U disk.Same operations as
above.
5.3 Manual processing Operation
Manual Processing Operation refers to controlling of the machine tool by
pressing 3 axes direction keys. User can change the speed and set the grid under
manual processing operation. System will enter Manual Operation state after returned
home, and the screen displays as follow
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5.3.1 Manual operation speed switching and adjusting
1) Speed mode switching
User can switchover between High speed and low speed by pressing ”.
The speed mode you choose will decide processing speed.
2) Speed adjusting
Firstly, go to MENU”-“Manual function user interface”-“AUTO PRO
SETUP” to find out “low manual speed” and “high manual speed”, the screen shows
as follow
When cursor is in the low speed manual mode, press ”、“ ” to
move the cursor, then press the screen shows as follow
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Input the required value, then press to save it, or press
to quit.
In order to ensure the accuracy of processing and debugging, the system
introduces the concept of “grid” which also called “minimum feed”. It range is
0.05mm-1.0mm.When user change mode to “step”, push each axis button, machine
will move by grid distance.
High speed manual mode setting is the same as low speed manual mode.
5.3.2 Manual motion mode
In order to meet different situation of manual movement, the system provide 3
kinds of motion modes: Continuous, step, distance. We can change mode by pressing
”, and machine status area will display the current manual motion mode.
1) Continuous motion mode
In this mode, it has no value control. Machine move after user pressing motion
direction key Its motion speed
is decided by current speed mode.
2) Step motion mode
This mode is always move in low speed, move 1 grid per 0.5 second. The grid
distance is decided by current speed mode. This motion mode is suitable for tool
adjusting or precise adjustment of the location of the mechanical coordinates.
3) Distance motion mode
In this mode, it runs according to the setting of distance. Machine will move by
the set distance when user press direction button
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).
SettingPress to swtich to distance motion mode:
Input required distance valuepress to confirm the changing.
Note: Grid unable to affect the distance motion mode. Machine will move by set
distance, can’t move to grid point. If user wants to change distance, please press
for three times to change to distance mode and re-enter the distance value.
5.4
Automatic processing operation
Auto processing refers to the system runs the file in U disk or inner storage
space according to the instruction, it also called file processing. Before auto
processing, user must set the machine tool parameters and all of the system
parameters correctly.
Auto processing steps:
5.4.1 Determine the origin of the workpiece
The origin coordinates of X, Y and Z in the processing program is the
workpiece origin. Before operating, we should pay attention to this position as well as
the real position. Operation as follow
Move X, Y and Z to the position which needs start to process the file on
workpiece. Afterwards, press zero clearing “ ” can set X and Y axis origin.
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Press zero clearing
to set Z axis origin. It should be noted, if user has
already used the automatic tool setting function, he will no need to press
for clearing. Only press
will start tool setting function.
5.4.2 Load processing file
Insert Udisk(containing processing files)press ”,screen shows
Choosing required file, and then press to confirm.
5.4.3 Set processing parameters
After the completion of loading processing file, press
, it will popup
processing parameters list
User can modify the parameters which include: Work speed, Fast speed, Speed
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ratio and Falling down speed ratio.
SettingPress
”、“
to move the cursor to choose different
setting item, press
to modify the value (next value setting is the same as
this one). After finished setting all values press
to confirm. Waiting for
spindle on.
System will start processing after spindle on. During processing, user can check
processing status at machine status area.The processing status including real-time
processing speed, processing time, file line number, G code etc. Press to
switchover the content of machine status area.
5.5
During processing operation
5.5.1 Speed ratio & spindle speed Adjusting
1) Adjust speed ratio
In process of processing, During processing, press
”、“
can
change speed ratio, each time press / , the ratio will increase/
decrease 0.1.The processing speed ratio max 1.0, min 0.1, speed value will change
while you change speed ratio, but time value can not be changed. current speed= work
speed *speed ratio.
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2) Adjust spindle grade
User can adjust spindle speed when there is set a multi-step speed. Press
turn up for 1 grade untill S8,press
turn down for 1 grade untill
S1.
5.5.2 Pause processing & adjust position
Press to pause processingthe right upwards of screen will change
from“RUN” to “PAUS”, and machine stop processing except the rotating of spindle.
Shown below
Now user can adjust position of each axis. System default motion mode is STEP,
so that user can fine adjust each axis. That is to say, every click, machine axis moves
1 high/ low speed grid distanceA axisangle.
When the adjustment is finished, press ”,screen shows
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System ask user whether save the modified position. Press or
,it will start at the modified position; Press , system will back to
previous position and continue processing.
5.5.3 Breakpoint processing & power down protection
1) Breakpoint processing
If user wants to stop during processing, please press
, then screen
shows as below
If we want to save current processing position, press , then screen
shows break lis:
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Totally 8 breakpoints, press ”、“ ”, choose a breakpoint position
by moving cursor, and then press to save, system automatic return to zero.
If we want to continue processing from the breakpoint, we can choose the
combination key ”+ “1-8”. First press not release it, at the same
time press number key(1-8), then release together, the system will start processing
from the breakpoint.
For example: You want to start processing from the breakpoint 1, then you
should use the combination key + “1”, system will restore processing from
breakpoint 1. If user doesn’t want to save current breakpoint, pres ”next input
the line number which is required return back, and then press the system
will start processing from the new line number.
2) Power off protection
When there is a sudden power failure during processing, system will save
current coordinate and parameters, while power restart, process continue. Before that,
system must have a home motion. Shown as below
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Press “ ” to continue unfinished processing, it will display stop line No.,
and the line number can be chosen. Press“ ” cancel the power off protection
5.6 Advanced Processing
Advanced processing is to meet the special requirements of operation. It
contains: Array work, resume work, manual tool change, Part work, Calculate bound
etc. The combination key is
”+“ ”,
shown below
1 . Array work
Steps as below
1) Press ”、“ to move cursor to the Array work, press
Last power off during working, because of inertia the
machine position may be error, do you want to restore
coordinate? It’s recommends not to restore. Press
CANCEL to HOME, OK to restore.
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to enterand then press ”、“ ” to select different listed files;
2) Press to enter file list, then press ”、“ ” to move
the cursor to choose target file
3)
Set processing parameters, also can modify the array parameters in this step,
or you can go to “MENU”-“Menu function user interface”-“AUTO PRO
SETUP”, choose “Work Array” and modify the array parameters. The rest
steps are similar to the normal processing. In this way, system will start to
work according to the user’s setting.
4) During array work, press could view real-time row number,
column number and other processing information.
2. Resume work
Steps as below
Press ”、“ ” to move cursor to resume work, press “ ” to
enter the list
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Press system will resume working from the choosed breakpoint. If
you want to return back,should press ”,the screen prompt:
Input the line number which needs return to, and then press ”,the cursor
will goto new line
Press system will start from new line.
3. Manual tool changing
It means manually loading and unloading the cutting tool in a certain position
of machine tool, and the position also can be set. Press enter into setting:
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While new cutting tool has been changed, press system will go to
workpiece origin.
4. Part work
Park work means user can select a start line and stop line from G code, so that
realize the part working. The steps are as follows
1) Press to enter the setting
2) Press will prompt a message
Please input start line number
Please input start line number
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3) Input new line number, press to confirm, the cursor will goto new G
code line
4) Once more press to set the end line number, it will prompt
Please input start line number
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5) Press the cursor will goto the end line, or press to input
the number of the end line
Press to confirm, and start to processing.
6)
Set processing parameters. The rest operation is as same as normal procesing.
5. Calculate bound
Calculate bound means user can check the size of processing, So as to avoid
unnecessary waste of materials and processing errors. The steps are as below
1) Press ”、“ to move the cursor to “calculate bound”, press
to enter
Then press ”、“ ” to move cursor to choose different file list
Please input the end line number
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2) Press to enter the file list, and then press ”、“
to choose target file:
3) Press system start to read the file, after that, the system will
calculate the area
6. Milling plane
Include two types: scan mill and encircle mill
Steps are as follows
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1. Scan mill
1) Press ”、“ ” to move cursr to choose the mill type.
2) Press to enter the scan mill settings, it includes: Scan type, Scan
Width, Scan Height, Tool Diameter, Scan Depth, Z Step T Ratio.
3) Press ”、“ ” to move cursor on the option which need modify,
press “ ” to choose mill type (X Scan or Y Scan), also press this
button to modify the parameters. Press “ ” to save them.
2. Encircle mill
1) Press ”、“ ” to move cursr to choose the mill type.
2) Press to enter the scan mill settings, it includes: Scan type, Scan
Width, Scan Height, Tool Diameter, Scan Depth, Z Step T Ratio.
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3) Press ”、“ ” to move cursor on the option which need modify,
press “ ” to choose mill type (X Scan or Y Scan), also press this
button to modify the parameters. Press “ ” to save them.
7. Calculate work time
Calculate the processing time according to the system processing speed
1) Press“ ”、“ to move the cursor to “calculate work time”, press
to enter
2) Press ”、“ to move the cursor to select the file store position,
then press to enter
3) Press ”、“ to move cursor and choose the processing file,
press system start to read the file, after that, the system will
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calculate the processing time::
After calculating the screen will display file processing time(different work
speed will show different processing time):
8. Find break no.
During processing, if accidentally tool damaged and user hasn’t saved the break
point, stop working and replace tool. After that, user can manually move X, Y axis to
the nearest point where the cutter was broken (recommend to move a little further),
press ”+ ”to start advanced work, move cursor to “Find break no.”,
then press to enter, system will prompt
Press to start working.
9. Auto resize
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1) Press“ ”、“ to move cursor toAuto resize”,and then press
to enter.
2) Press “ ”、“ to move to the option witch needs to modified,
then press to input new value, press save the
modification.
3) After modified all the options, press “ ”to start processing.
200mm X 200mm Circle
10mmX Negative gaps 10mmX Positive gaps
XY axis origin:Offset value of the new workpiece origin which is relative
processing
origin
10mm(Y Negative gaps
10mmY Positive gaps
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to the original workpiece origin.
XY axis size: New processing file size.
X negative gaps: See the bottom mark, in X direction, processing origin is
moved back for 10mm.
X positive gaps: See the bottom mark, in X direction, processing origin is
moved ahead for 10mm.
Y negative gaps: See the bottom mark, in X direction, processing origin is
moved back for 10mm.
Y positive gaps: See the bottom mark, in X direction, processing origin is
moved ahead for 10mm.
10.Scale work
If user needs to view different sizes processing file, he can use ZOOM. Input
the zoom ratio to process.
Operate steps
1) Press ”、“ and move cursor to “calculate work time”, then
press to enter
2) Press ”、“ and move cursor on axis ratio, press
to modify a new value,then press to confirm.
3) When finished the modifications press“ ”to start processing.
PS1. System upgrade
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Copy upgrade file to U disk and insert U disk into handle file format
extension ******. PKG & shown as rz-xxxx.Operate as follow
U Disk Upgrad Method 1
1、Press to enter Switch user interface”,choose“Menu function user
interface”,and then press
to enter,press
”、“
to choose
System Setup”,press
to enter.
2、Press ”、“ ”to choose Auto Upgrade”,press
to enter
screen shows:
3、Press ”to enter,chosseUdisk file”,enter Udisk to choose upgrade file
press ”,system will automatically upgrade.
4、After upgrade completed,restart the handle.
U Disk Upgrad Method 2
1、Copy upgrade file to Udisk,and insert Udisk into handle.
2、Press ” + “ ,and then repeat Method 1 operation 3&4.
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