Rice Lake Weighing Systems is an ISO 9001 registered company.
Specifications subject to change without notice.
April 27, 2015
Contentsi
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Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars.
iiiDimension 200
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1.0Introduction
Scanning Head
Electrical Base
(Power/USB/
Ethernet Connections)
Base Plate
Thank you for purchasing the iDimension 200. This document describes how to
operate the iDimension 200. Prior to using this unit, read this manual to ensure correct
use.
Manuals can be viewed or downloaded on the RiceLakeWeighing
Systems
distributor site at www.ricelake.com.
Figure 1-1. iDimension 200
Introduction1
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1. 1Sa f et y
DANGER
WARNING
CAUTION
Important
DANGER
Safety Symbol Definitions
Indicates an imminently hazardous situation that, if not avoided,
will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided,
could result in serious injury or death, and includes hazards that
are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury.
Indicates information about procedures that, if not observed,
could result in damage to equipment or corruption to and loss of
data.
Safety Precautions
Do not operate or work on this equipment unless you have read
and understand the instructions and warnings in this manual.
Contact any Rice Lake Weighing Systems dealer for
replacement manuals. Proper care is your responsibility.
General Safety
Failure to heed may result in serious injury or death.
Electric shock hazard!
• For pluggable equipment, the socket outlet must be installed near the
equipment and must be easily accessible.
• Always disconnect from main power before performing any work on the
device.
• Check the power cable for damage regularly and replace it immediately if it is
damaged.
• On the side of the device, maintain a clearance of at least 1.5'' in order to
prevent damage to the cable.
DO NOT allow minors (children) or inexperienced persons to operate this unit.
DO NOT operate without all shields and guards in place.
DO NOT place fingers into slots or possible pinch points.
DO NOT use this product if any of the components are cracked.
DO NOT make alterations or modifications to the unit.
DO NOT remove or obscure warning labels.
Keep hands, feet and loose clothing away from moving parts.
Do not use in hazardous areas!
Do not open the scanning head! The warranty and certification is void if this
stipulation is ignored. The device may only be opened by authorized persons.
2iDimension 200
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1. 2Ov e rv i ew
Figure 1-2. Electrical Base
• Ethernet port
• Power indicator light
• Power (DC OUT) — 24V 1A
• Power (DC IN) — 24V 2.5A
• Three standard USB ports (Type A)
• One USB port (Type B)
• Host indicator light
• USB indicator light
iDimension 200 is functioning correctly when all three lights are on and green.
Introduction3
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1.3Accessories
Note
PartDescription
Calibration Object
Ethernet Cable
Tools for assembling iDimension 200
Power Cord – US
Power is 110V/240 V but it may be
necessary to supply a different cord for a
specific country’s plug requirements.
Table 1-1. Accessories
1. 4Ca bl e s
If using a USB cable to connect to a PC, or if using a separate cable for DC OUT,
cables must be less than three meters long.
4iDimension 200
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2.0Operation
Note
The iDimension 200 administrator will have configured the unit for the environment
it will be used in. As an operator, it is important to be aware of the following
concepts.
2.1 Modes of Operation
2.1.1Automatic Versus Manual Operation
iDimension 200 is configured to run in Automatic or Manual mode. The unit’s
configuration will depend upon the requirements and implementation of a company’s
application.
Do not hold the package in position, or place hands in the scanning area.
The iDimension 200 may include the hand/arm as part of the dimensions.
Automatic Operation
When iDimension 200 is configured in Automatic mode, a scan of the item will start
after the system has detected that all motion has stopped under the scanning head.
When an item is placed on the scale or the base plate it can be re-positioned, but it
will not scan until all motion has stopped.
Manual Operation
When configured in manual mode, motion detection has been turned off. There may
be a button on the screen to select, which will start the scan, or a bar code scan may
initiate the scan.
2.1.2Operating with a Scale
When operating with a scale interfaced directly to the iDimension 200, follow the
scale manufacturer’s instructions for proper operation of the scale.
• Set the scale unit to metric or imperial.
• Before placing an item, ensure the scale is zeroed and settled.
• After placing an item on the scale, the weight reading must settle.
2.1.3Operating iDimension 200 without a Scale
• Flats are not supported
2.1.4Operating iDimension 200 with a Manual Roller Conveyor
The unit is able to scan items while mounted over a roller conveyor per the following:
• The item must stop under the scanning head while iDimension 200 captures
dimensions, bar codes and images.
• Items should be positioned under the scanning head one at a time; be sure the
items are not too close together, or both items may be scanned incorrectly
together.
• It is recommended that items are spaced about 1.5-4'' apart; there should not be
more than one item in the zone of interest.
Operation5
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Figure 2-1. Items on Roller Conveyor
Note
2.2 Measurement
When reporting dimensions of an item, it defines length, width and height as follows:
• Length – the longer of the two horizontal measurements
• Width – the shorter of the two horizontal measurements
• Height – the vertical measurement
Figure 2-2. Object Measurements
2.3 Item Placement
When placing an item under the scanning head, do not worry about exact placement.
In general, place an item anywhere under the scanning head, straight or at an angle.
Best results will be obtained if the item is placed as centrally located as possible under
the scanning head.
The maximum size of an item to be dimensioned varies due to the camera’s field of
view.
The zone of interest is typically the size of the scale. Any item that is
not a least partially within the zone of interest will not be scanned.
6iDimension 200
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2.4 Zone of Interest
Note
Important
The zone of interest represents the detection area to be used for item dimensioning.
Items must be placed at least partially within the zone of interest.
The zone of interest is typically the size of the scale. Any item that is not
at least partially within the zone of interest will not be captured.
2.5 Work Area
The work area represents the area around the base used for detecting motion. The
system will wait until there is no motion detected before attempting to scan an item.
The work area also provides a maximum area for the detection of flats (items <2
inches in height); however, how flats are positioned within the work area is slightly
different than parcel positioning.
Figure 2-3. Flat Work Area
Figure 2-3 is for Flats only. Parcels will be dimensioned even if
part of the item is outside of the work area.
Operation7
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2.6 Environmental Conditions
2.6.1Lighting
iDimension 200 is designed to work in most locations without having to use
additional lighting. For best results in bar code scanning and imaging, the LUX value
at the center of the scanning area should be 300 or higher. If only capturing
dimensions, low lighting is not a factor.
In some cases, the image may appear under or over exposed. Use the “Image Quality”
configuration tools in QubeVu Manager to adjust exposure settings. Alternatively, see
the Administrator or call RLWS Customer Support for more information.
2.6.2Table Color/Scale Platen
For best results capturing dimensions, it is recommended that the unit is positioned
over a dark-colored table/scale platen. If the table/scale platen is not a dark color, it is
recommended that a non-glossy, black mat is used to cover the scanning area.
When using a scale, the platen should be black for best results.
If scanning over a roller conveyor, color is not an issue.
2.6.3Scale Placement
If using a scale, it should be placed on the base plate, centered on the marks. See
Figure 2-4. During operations, the scale could move, so it is recommended that
operators check the position of the scale before starting work each day.
Figure 2-4. Base Plat e Marks
2.7 Irregular Shapes
The Administrator has enabled the system to recognize both rectangular shapes and
irregular shapes for dimensioning.
Table 2-1 shows some examples of how iDimension 200 will measure shapes:
Standard cube
Cylinder
Table 2-1. Packaging Shapes
8iDimension 200
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Donut
Sphere
Polybag
Tube
Triangular tube
Cube with an uneven top
Cube with a sloped side
Cube with 1 irregular side
Table 2-1. Packaging Shapes
Operation9
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Overstuffed cube
Crumpled cube
Cube with handles
Cube on a cube
Cube next to a cube
10 iDimension 200
Table 2-1. Packaging Shapes
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3.0Appendix
3.1 Troubleshooting
3.1.1iDimension 200 Is Not Responding
If not responding at all:
• Check that the power cable is connected to the rear panel and is properly plugged
into a power outlet.
• Make sure that all three lights are lit on the rear panel.
If power is connected and all lights are on, restart your application.
If restarting the application does not resolve the problem, power cycle the iDimension
200.
• Locate the power switch on the rear of the base.
• Move the switch to the
• Move back to the
• Wait until the three green lights are lit.
• Restart the application.
If neither of these actions is successful, contact RLWS Customer Support for
additional help.
3.1.2The Image Is Black
If the image is black, remove the cap from the scanning head.
OFF (0) position for three seconds.
ON position.
3.1.3Images Captured Arms
Be sure to move hands away from the scanning area after placing an item. If still
having problems, ask the Administrator to review the configuration settings for
Motion
and Motion Down. Refer to the Administrator Reference Guide in Section 6
of the iDimension 200 Installation Manual for more information.
3.1.4Some Items Do Not Trigger Automatic Capture
If operating with a scale:
• Make sure the scale is registering a stable weight for the item.
If operating without a scale:
• Items less than 2 in high cannot be dimensioned.
3.1.5Bar Codes Are Not Being Read
• Make sure that the item was placed under the scanning head with the bar code
visible on top and within the imaging area.
• Confirm that the type of bar code being scanned is supported by the system. A
list of supported bar codes is included in Section 3.2 on page 12.
• Confirm that the Administrator has defined the
application, including the type of bar code being scanned.
Capture Profile for the
Appendix 11
Lock
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3.2 Specifications
Physical Specifications
Height (with Standard Frame)67 – 79 inches/170 cm – 200 cm
Base DimensionsLength: 25.5 in/65 cm Width: 14in/36 cm
Weight (without Frame)28 lb/13 kg
Operating Conditions
Indoor operating temperature41° - 104° F (5° - 40°C)
HumidityNon-condensing
Mechanical environment classM1
Electromagnetic classE1
Power110V - 240V
Performance Specifications
ShapeLFT: Cuboid
Non-LFT: Cuboid, irregular shapes
Accuracy± 0.2 in (± 5 mm)
Maximum object size (LxWxH)47.25 in x 31.5 in x 31.5 in object
(120 cm x 80 cm x 80 cm object)
31.5 in x 23.6in x 27.6 in object
(80 cm x 60 cm x 70 cm object)
Minimum object size (LxWxH)LFT: 4.7 in x 3.4 in x 2 in
(12 cm x 10 cm x 5 cm)
Non-LFT: 4.7 in x 3.4 in x single sheet of paper
(12 cm x 10 cm x single sheet of paper)
Item positionDimensions only: Any position
OCR required: Any position with text and bar
codes facing upwards
Object colorsAll opaque packaging; some variances may
occur with glossy surfaces or shrink wrap
Measurement surfaceLevel table, scale, roller or conveyor
Background should have contrasting color from
items to be dimensioned; also avoid overly
polished or glossy surfaces
Interoperability
ScalesThe following are supported:
®
Mettler Toledo
METTLER TOLEDO Standard Interface
Command Set (MT-SICS)
NCI Standard Protocol
Standard Protocol
12 iDimension 200
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PENNSYLVANIA SCALE COMPANY® 7300
Scale
USB HID Protocol
External scale support via ScaleService web
service interface
Other scales and interfaces can be supported; please contact RLWS Customer
Support for custom quotes.
Communications
Communications interfaceHTTP/HTTPS
Tools are provided for setup, calibration and
service.
Connectivity3 USB A
1 USB B (unused)
1 – 10/100/1000BASE-TEthernet
Technical Specifications
System requirementsClient computer with Ethernet connection.
Customer applications can be integrated with
iDimension 200 using a web service interface.
Configuration tool requires a JavaScript-enabled
browser.
Bar codesEAN 13, UPC-A and 2/5 digit extensions
Code 128 and UCC/EAN-128 encoding
Code 39
Code 93
EAN 8
UPC–E
UPC 2/5 digit extensions
Interleaved 2 of 5
Codabar
Patch Codes
PDF 417
Datamatrix
QR Code
Applications InterfaceWeb Services
API documentation available
Appendix 13
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Regulatory Information
FCC
This equipment has been tested and found to comply with the l imits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his
own expense.
Changes or modifications not expressly approved could void the user’s FCC granted
authority to operate the equipment.
14 iDimension 200
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iDimension 200 Limited Warranty
Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems
manufactured and sold by RLWS and properly installed by an authorized RLWS Distributor or
Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed
by the Distributor/OEM and accepted by RLWS. All systems and components are warranted
against defects in materials and workmanship for one year.
RLWS warrants that the equipment sold hereunder will conform to the current written
specifications authorized by RLWS. RLWS warrants the equipment against faulty
workmanship and defective materials. If any equipment fails to conform to these warranties,
RLWS will, at its option, repair or replace such goods returned within the warranty period
subject to the following conditions:
• Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written
notice with a detailed explanation of the alleged deficiencies.
• Individual electronic components returned to RLWS for warranty purposes must be
packaged to prevent electrostatic discharge (ESD) damage in shipment. Packaging
requirements are listed in a publication, Protecting Your Components From Static Damagein Shipment, available from RLWS Equipment Return Department.
• Examination of such equipment by RLWS confirms that the nonconformity actually
exists, and was not caused by accident, misuse, neglect, alteration, improper installation,
improper repair or improper testing; RLWS shall be the sole judge of all alleged nonconformities.
• Such equipment has not been modified, altered, or changed by any person other than
RLWS or its duly authorized repair agents.
• RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is
responsible for shipping charges both ways.
• In no event will RLWS be responsible for travel time or on-location repairs, including
assembly or disassembly of equipment, nor will RL WS be liable for the cost of any repairs
made by others.
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING WITHOUT LIMITATION WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER RLWS
NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES.
RLWS AND BUYER AGREE THAT RLWS’ SOLE AND EXCLUSIVE LIABILITY
HEREUNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS. IN
ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND ALL OTHER
CLAIMS TO WARRANTY.
SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK
ONLY TO THE SELLER FOR WARRANTY CLAIMS.
NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO
MODIFY THE TERMS OF THIS WARRANTY SHALL HAVE ANY LEGAL EFFECT
UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS
AND THE BUYER.