Rice Lake Weighing Systems 680 Operating Manual

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680 Synergy Plus

Digital Weight Indicator

Technical Manual

August 14, 2019 PN 192627 Rev A

An ISO 9001 registered company

Rice Lake Weighing Systems

is a registered trademark of

Rice Lake Weighing Systems.

All other brand or product names within this publication are trademarks or

registered trademarks of their respective companies.

All information contained within this publication is, to the best of our knowledge, complete and

accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make

changes to the technology, features, specifications and design of the equipment without notice.

The most current version of this publication, software, firmware and all other product

updates can be found on our website:

www.ricelake.com

Contents

Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

Contents

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3 Option Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1.1 Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3 Backplate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4.1 Cable Shield Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4.2 Torque Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.3 Load Cell Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.4 RS-232 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.5 RS-485/422 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.6 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.7 Micro USB Device Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.8 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4.9 Option Card Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.5 CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.6 Backplate Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.7 Sealing the Indicator (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.8 Parts Kit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.9 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2 LED Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3 General Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3.1 Numeric Value Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3.2 Alphanumeric Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4 General Indicator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.1 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.2 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.3 Toggle Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.4 Acquire Tare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.5 Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.6 Preset Tare (Keyed Tare) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.7 Display a Stored Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.8 Clear a Stored Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.9 View Audit Trail Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.10 View Legally Relevant Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.11 Display Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.12 Print Accumulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.13 Clear Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.14 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

680 Synergy Plus – Digital Weight Indicator

Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

Contents

3.4.15 Enter New Unit ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4.16 View and Edit Time Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4.17 View and Edit Date Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4.18 View Configured Setpoint Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.4.19 Reset Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.0 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.1 Setup Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.1.1 Audit Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.2 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.3 Audit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.4 Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.4.1 Setup – Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.4.2 Setup – Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.4.3 Setup – Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.4.4 Setup – Communication Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.4.5 Setup – Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.4.6 Setup – Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.4.7 Setup – Stream Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.4.8 Setup – Setpoints Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.4.9 Setup – Digital I/O Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4.4.10 Setup – Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.5 Accumulator Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.6 Tare Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.1 Front Panel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.1.1 Span Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.1.2 Linear Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2 Alternative Zero Calibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2.1 Last Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2.2 Temporary Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2.3 Rezero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.3 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.0 Revolution® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.1 Connecting to the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.2 Saving and Transferring Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.3 Updating Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.0 EDP Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.2 Reporting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.3 Reset Configuration Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.5 EDP Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

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Contents

7.6 Internet Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.7 Stream Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.8 Feature Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.9 Regulatory Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.10 Setpoint Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.11 Print Format Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.12 Digital I/O Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.13 Analog Output Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.14 Weigh Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.15 Batching Control Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.0 Print Formatting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.1 Print Formatting Tokens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.2 Customizing Print Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.2.1 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

9.0 Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.1 Batch and Continuous Setpoints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.2 Batching Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.2.1 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.2.2 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.0 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.1 Maintenance Checkpoints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.2 Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.3 Troubleshooting Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.4 Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10.5 Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.0 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1.1 Displayed Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.2 ZZ EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.3 Continuous Data (Stream) Output Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

11.3.1 Rice Lake Weighing Systems Stream Format (RLWS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

11.3.2 Cardinal Stream Format (cardnal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

11.3.3 Avery Weigh-Tronix Stream Format (wtronix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

11.3.4 Mettler Toledo Stream Format (toledo) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

11.4 Local/Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.5 Audit Trail Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.6 Conversion Factors for Secondary Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.7 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.7.1 Digital Rolling Average Filter (AVGONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.7.2 Adaptive Filter (ADPONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

11.7.3 Damping Filter (DMPONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.8 Regulatory Mode Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11.9 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

11.10 Front Panel Display Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

680 Synergy Plus – Digital Weight Indicator

Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

Contents

12.0 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

13.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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Introduction

DANGER

WARNING

CAUTION

IMPORTANT

WARNING

1.0 Introduction

This manual is intended for use by service technicians responsible for installing and servicing 680 digital weight indicators.

Configuration and calibration of the indicator can be accomplished using the Revolution front panel keys. See Section 4.0 on page 22 and Section 5.0 on page 40 for information about configuration and calibration.

configuration utility or the indicator

Manuals and additional resources are available from the Rice Lake Weighing Systems website at

www.ricelake.com

Warranty information can be found on the website at www.ricelake.com/warranties

1.1 Safety

Safety Signal Definitions:

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.

Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.

General Safety

Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.

Failure to heed could result in serious injury or death.

Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only.

Ensure the power cord is disconnected from the outlet before opening the unit.

Do not allow minors (children) or inexperienced persons to operate this unit.

Do not operate without the enclosure completely assembled.

Do not use for purposes other than weight taking.

Do not place fingers into slots or possible pinch points.

Do not use this product if any of the components are cracked.

Do not exceed the rated specification of the unit.

Only connect unit to equipment certified to IEC 60950, IEC 62368, IEC 61010 or similar.

Do not make alterations or modifications to the unit.

Do not remove or obscure warning labels.

Do not use solvents or aggressive substances to clean the indicator.

Do not submerge.

680 Synergy Plus – Digital Weight Indicator

1.2 Operating Modes

Weigh Mode

Weigh mode is the default mode of the indicator. The indicator displays gross or net weights as required, using the annunciators to indicate scale status and the type of weight value displayed.

User Mode

User mode is accessible by pressing on the front panel. The indicator displays the audit, accumulator, tare and version menus when in user mode.

Setup Mode

Most of the procedures described in this manual, including calibration, require the indicator to be in setup mode. See Section 4.0 on page 22 for the procedure to enter setup mode and the parameters available.

1.3 Option Card

The 680 has a single option card slot which can support the Synergy Series Single Analog Output option card (PN 195084). The option card kit includes instructions for installation and setup.

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2.0 Installation

WARNING

AVERTISSEMENT

CAUTION

ATTENTION

Installation

This section describes procedures for connecting power, load cells, digital I/O and data communication cables to a 680 indicator. An assembly drawing and parts list are included for the service technician.

Risk of electrical shock. Risque de choc.

Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to state and local regulations.

Risque d’explosion si la batterie est remplacée par un type incorrect. Mattre au rebus les batteries usagées selon les règlements d'état et locaux.

Use anti-static protection for grounding and to protect components from electrostatic discharge (ESD) when working inside the 680 enclosure.

Procedures requiring work inside the 680 must be performed by qualified service personnel only.

The electric receptacle to the 680 must be easily accessible.

Disconnect power before servicing. Débranchez l’alimentation avant l’entretien.

2.1 Unpacking

Immediately after unpacking, visually inspect the 680 to ensure all components are included and undamaged. The shipping carton contains the indicator, this manual and a parts kit (Section 2.9 on page 12). If parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.

2.1.1 Product Dimensions

Figure 2-1. Product Diagram

A B C D E F

10.02'' (254.5 mm) 11.58'' (294.1 mm) 6.00'' (152.4 mm) 8.57'' (217.7 mm) 3.40'' (86.4 mm) 4.05'' (102.9 mm)

Table 2-1. Product Dimensions

680 Synergy Plus – Digital Weight Indicator

(

3.01)

(

6.00)

(

2.01)

(

1.51) (

3.00

)

(4X

(

0.28

)

(

.37

)

Note

2.2 Mounting Instructions

The 680 includes a universal mount stand. The stand can be mounted on a wall, tabletop or a flat surface.

1.50)

Figure 2-2. Mounting Dimensions

The universal mount stand comes attached to the 680. Rice Lake Weighing Systems recommends removing the 680 from the stand prior to mounting.

Figure 2-3. Mounting the Indicator

1. Using the mount as a template, mark the screw locations.

2. Drill holes for the screws.

3. Secure the universal mount using the appropriate length 1/4'' or M6 hardware (not included).

4. Reattach the 680 to the universal mount stand.

The parts kit includes rubber grommets to insert into the four screw holes of the universal mount stand for a non-mounted application.

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2.3 Backplate Removal

WARNING

Note

WARNING

IMPORTANT

Remove the backplate of the 680 to connect cables and to gain access to the 680 board and power supply.

Before opening the unit, ensure the power cord is disconnected from the power outlet.

1. Place the 680 face-down on an anti-static work mat.

2. Remove the screws holding the backplate to the enclosure.

3. Lift the backplate away from the enclosure and disconnect the ground wire from the backplate.

Installation

Figure 2-4. Removing the Backplate

The 680 ships with only four screws securing the backplate. The remaining backplate screws are included in the parts kit. For reassembly, torque backplate screws to 15 in-lb (1.7 N-m).

2.4 Cable Connections

The 680 provides five cord grips at the bottom of the enclosure for cabling into the indicator. One of the cord grips is used for the power supply and the other four are used to accommodate the load cell cable and the serial, digital inputs and outputs, Ethernet, micro USB or the optional analog output communications cables. Three of the four free cord grips come with a plug installed to prevent moisture from entering the enclosure. Depending on the application, remove the plugs from cord grips to be used and install cables as required. The recommended cable strip length is 0.25'' (7 mm) for all 680 connectors. See Figure 2-5 for the recommended assignments for the 680 cord grips.

Only connect unit to equipment certified to IEC 60950, IEC 62368, IEC 61010 or similar.

Setup switch access screw

Load cell cable cord grip (open)

Communications access cord grip (plugged)

Power cord

Figure 2-5. Recommended Cord Grip Assignments

Do not have open/bare wires outside of the enclosure. Make sure no stripped portion of cable is on the outside of the cord grips.

680 Synergy Plus – Digital Weight Indicator

2.4.1 Cable Shield Grounding

Except for the power cord, all cables routed through the cord grips must be shield grounded against the enclosure.

• Use hardware provided in the parts kit to install shielding clamps on the grounding bracket at the bottom of the enclosure

• Install only the necessary amount of shielding clamps for the cord grips to be used

• Remove the insulated jackets and shielding per the following instructions

Shielding Procedure

1. Install the shielding clamps on the grounding rail using the clamp screws. Finger tighten the screws at this time.

2. Route the cables through the cord grips and the shielding clamps to determine the cable lengths required to reach the appropriate cable connectors.

3. Mark cables to remove the insulated jacket as described below for Foil Shielded Cables and Braid Shielded Cables.

Foil Shielded Cables

Shield wire

Length of foil before folding back on cable insulation

Cut insulated jacket here for foil shielded cables

Figure 2-6. Foil Shielded Cable

Silver

side out

1. Strip the insulated jacket and foil 1/2'' (15 mm) past the shielding clamp.

2. Strip another 1/2'' of the insulated jacket, leaving the foil shielding exposed.

3. Fold the foil shielding back on the cable where the cable passes through the clamp.

4. Ensure the silver (conductive) side of the foil is turned outward.

5. Wrap the shield wire around the cable, ensuring it contacts the foil where the cable passes through the clamp.

6. Torque the shielding clamp screw to 10 in-lb (1.1 N-m), ensuring the clamp is around the cable and contacting the shield wire.

Braid Shielded Cables

Braid

Cut insulated jacket here

Figure 2-7. Braid Shielded Cable

1. Strip the insulated jacket and braided shielding from a point just past the shielding clamp.

2. Strip another 1/2'' (15 mm) of the insulated jacket, leaving the braid exposed where the cable passes through the clamp.

3. Torque the shielding clamp screw to 10 in-lb (1.1 N-m), ensuring the clamp is contacting the braided shielding of the cable.

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2.4.2 Torque Ratings

Note

Refer to Table 2-2 throughout installation and use of product to maintain proper torque ratings for 680 components.

Component Torque Rating

Backplate Screw 15 in-lb (1.7 N-m) Setup Screw 10 in-lb (1.1 N-m) Cord Grip Nut (to enclosure) 33 in-lb (3.7 N-m) Cord Grip Dome Nut (around cable) 22 in-lb (2.5 N-m)

Table 2-2. Component Torque Ratings

2.4.3 Load Cell Cables

To attach the cable from a load cell or junction box, route cable to the J1 connector ( cable is included in the parts kit. See

A ferrite from the parts kit must be applied to the load cell cable within 1'' (25 mm) of the load cell. The cable must be sent through the ferrite twice.

Table 2-3

for wiring the load cell cable from the load cell or junction box to connector.

Connector Pin Function

J1 1 +SIG

2 –SIG 3 +SENSE 4 –SENSE 5 +EXC 6 –EXC

Table 2-3. J1 Pin Assignments (Load Cell)

Section 2.5 on page 10

). Connector for the

Installation

For a 4-wire installation leave pins 3 and 4 empty on the connector. For a 6-wire installation set the SENSE parameter to 6-WIRE in the CONFIG menu (Section 4.4.1 on page 24).

2.4.4 RS-232 Serial Communications

The J3 connector (Section 2.5 on page 10) is intended to provide a connection point for the RS-232 serial communications. Two RS-232 ports are available. See Table 2-4 for the pin assignments for the J3 connector.

Connector Pin RS232-1 RS232-2

J3 1 GND –

2 RX1 – 3 TX1 – 4 – GND 5 – RX2 6 – TX2

Table 2-4. J3 Pin Assignments (RS-232)

2.4.5 RS-485/422 Serial Communications

The J4 connector (Section 2.5 on page 10) is intended to provide a connection point for the RS-485/422 serial communications. See Table 2-5 for the pin assignments for the J4 connector.

Connector Pin RS485 422/485 Adapter

J4 1 GND GND

2 RXB 3 RXA TDB(+) 4 TXZ 5 TXY RDB(+)

Table 2-5. J4 Pin Assignments (RS-485/422)

TDA(-)

RDA(-)

For transmit connections TXZ = TDB and TXY = TDA.

680 Synergy Plus – Digital Weight Indicator

Note

2.4.6 Digital I/O

The Digital I/O port, J5 connector (Section 2.5 on page 10) is intended to be connected to both digital inputs and outputs. Digital inputs can be set to provide many functions, including most keypad functions except MENU. Digital inputs are active low

(0 VDC) and inactive high (5 VDC). Use the Digital I/O menu to configure the digital inputs. Digital outputs are used to control relays which drive other equipment. Outputs are designed to sink, rather than source current.

Each output is an open collector circuit, capable of sinking 20 mA when active. Digital outputs are active when low or at 0 VDC, with reference to the 5 VDC supply.

Use the Digital I/O menu to set the function of the Digital I/O pins to OUTPUT and then use the Setpoints menu to configure the digital outputs. See Table 2-6 for the pin assignments for the J5 connector.

Connector Pin Signal

J5 1 5 VDC, 250 mA max

2 GND 3 DIO1 4 DIO2 5 DIO3 6 DIO4

Table 2-6. J5 Pin Assignments (Digital I/O)

2.4.7 Micro USB Device Communications

The Micro USB port, J7 connector (Section 2.5 on page 10), is intended to be connected to a PC only. It appears as a Virtual COM Port and is assigned a “COMx” designation. Applications communicate through the port like a standard RS-232 communications port.

The driver must be installed on the PC before the Micro USB device port can be used. With the PC and 680 powered on, connect a USB cable from the PC to the micro USB connector (J7) on the 680. The PC recognizes if a device has been connected, and attempts to install the driver needed to make it work. The driver can also be downloaded from the Rice Lake website.

If using Windows 7 or later and the PC is connected to the Internet, the operating system may be able to install the drivers automatically.

When the individual drivers are installed, a new COM Port designation is assigned for each physical USB port the 680 is connected to on the PC.

For example, if the PC has two physical RS-232 COM Ports, they most likely are designated COM1 and COM2. When connecting the 680 to a USB port on the PC, it is assigned the next available port designation, or in this case, COM3. When plugging into the same physical USB port on the PC, the port designation is again COM3. If plugging into another physical USB port on the PC, it is assigned the next available designation, in this case COM4.

After the drivers are installed, use Windows

Device Manager to determine the COM Port designation which was assigned to

the USB port, or open the application to be used with the 680, such as Revolution, to see which ports are available. Configuration of the Micro USB port is done in the USBCOM sub-menu under PORTS in setup mode. The port can be configured as either a demand port for EDP commands and printing, or as a data streaming port. Other settings

include the termination character(s), echoes, responses, the end-of-line delay and whether or not the 680 displays a 'print' message when a print format sends data out the port.

If a computer application has an open communications connection through the Micro USB device port and the physical cable connection is interrupted, a soft reset must be performed on the 680 or the power must be cycled to the 680; the connection in the computer application must be disconnected and then reconnected before it continues to communicate with the 680.

For the Micro USB device port, it does not matter what the settings are for Baud, Data Bits, Parity and Stop Bits in the computer software. The port communicates in the same way regardless of these settings.

This port is not a host port and is not intended to be connected to other devices such as keyboards, memory sticks or printers.

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Installation

Note

2.4.8 Ethernet

The 680 features Ethernet TCP/IP 10Base-T/100Base-TX communication using the J8 connector (Section 2.5 on page 10), and can support two simultaneous connections, one as a server, the other as a client.

Through an Ethernet network, software applications can communicate with the 680 using the EDP command set (Section 7.0

on page 44), or data can be streamed continuously from the 680, or printed on demand.

The Ethernet port supports both DHCP and manual configuration of settings such as the IP and netmask. In addition, the TCP Port number, and the Default Gateway can be configured using the Ethernet sub-menu of the Ports setup menu. For more information on configuring the Ethernet port see Section 4.4.4.3 on page 30.

Physical connection to the 680 Ethernet port can be made directly from a PC to the 680 (AdHoc Network), or through a network router or switch. The port supports auto-sensing MDI/MDIX cable configuration, allowing either straight-through or crossover cables to be used. See Table 2-7 for the pin assignments for the J8 connector.

Connector Pin Signal

J8 1 TX+

2 TX 3 RX+ 4 RX

Table 2-7. J8 Pin Assignments (Ethernet)

When looking into the enclosure from the backside of the indicator, pin 1 of the J8 connector is at the bottom.

See Table 2-8 and Table 2-9 for the pin assignments when connecting a RJ45 Ethernet cable to the J8 connector. There are two Ethernet wire standards (T568A and T568B). If the type of cable is unknown, use the wiring option in Table 2-8. The autosensing feature of the Ethernet port allows either of the wiring options to work. Trim the unused wires to get them out of the way.

RJ45 Cable

1 2 3 4 5 6 7 8

RJ45 Pin #

1 2 3 4 5 6 7 8

Wire Color

(T568A)

White/Green Green White/Orange Blue White/Blue Orange White/Brown Brown

Wire Diagram

(T568A)

10Base-T Signal

100Base-TX Signal

Transmit+ 1 Transmit

Receive+ 3

Unused NA Unused NA

Receive

Unused NA Unused NA

Table 2-8. Ethernet Cable Pin Assignments for T568A

Wire Color

(T568B)

White/Orange Orange White/Green Blue White/Blue Green White/Brown Brown

Wire Diagram

(T568B)

10Base-T Signal

100Base-TX Signal

Transmit+ 1 Transmit

Receive+ 3

Unused NA Unused NA

Receive

Unused NA Unused NA

Table 2-9. Ethernet Cable Pin Assignments for T568B

J8 Connector

J8 Pin #

680 Synergy Plus – Digital Weight Indicator

J1 J3 J4 J5

ASSY

PN/Rev

RICE LAKE

INSERT

SIDE UP

CR2032CR2032

J24

J25

Mac Address

Label

OFF

SETUP

AUDIT

TRAIL

LED3

LED4

LED1

LED2

Note

2.4.9 Option Card Port

The 680 has a single option card slot which uses the J22 and J23 connectors (Section 2.5). Instructions to install or replace an option card is provided with the option card.

2.5 CPU Board

J22 J23

Setup Switch Header (J25)

J10

Audit Jumper

(J24)

Firmware Update

Switch (SW4)

Figure 2-8. 680 CPU Board

Connectors

• Load Cell (J1) • RS-485/422 (J4) • Micro USB (J7) • Power (J10)

• RS-232 1-2 (J3) • Digital I/O (J5) • Ethernet (J8) • Option Slot (J22/J23)

2.6 Backplate Attachment

Once work inside of the enclosure is complete, reattach the backplate ground wire to the backplate. Position the backplate over the enclosure and install the ten backplate screws. Use the torque pattern in Figure 2-9 to prevent distorting the backplate gasket. Torque screws to 15 in-lb (1.7 N-m).

Torqued screws may become less tight as the gasket is compressed during the torque pattern; a second torque is required using the same pattern and torque value.

Figure 2-9. Backplate Torque Pattern

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Installation

Note

2.7 Sealing the Indicator (Optional)

Insert a lead wire seal through three fillister screws. This restricts access of the setup switch, electronics, electrical contacts and Legal for Trade configuration parameters.

The audit jumper (J24) must be set to off to require pressing the setup switch for access to configuration parameters.

Figure 2-10. Sealing the Indicator – No Access

1. Reposition the two fillister head backplate screws to the lower right and lower right-center screws locations.

1. Torque the two backplate screws and setup screw as specified in Section 2.4.2 on page 7.

2. Navigate the sealing wire through the fillister head screws on the backplate and the fillister head screw at the bottom of the enclosure, as shown in Figure 2-10.

3. Seal the wire to secure.

2.8 Parts Kit Components

Part No. Description Qty

15631 Cable Tie, 3'' Nylon 4 15650 Mount, Cable Tie 3/4'' 2 193230 Screw, Mach M4 x 0.7 x 10 Phillips Pan Head SST 4 194219 Screw, Mach M4 x 0.7 x 10 Phillips Drilled Cheese Head SST 2 194446 Ferrite Core, Snap on Fair-rite 1 194488 19538 Post Plug, Slotted Black Plastic Stem, 1/4 x 1, Seals Inside Cord Grip 3 195993 Connector, 6 Position Screw Terminal Pluggable 3.50 mm Black 3 195995 Connector, 4 Position Screw Terminal Pluggable 3.50 mm Black 1 195998 Connector, 5 Position Screw Terminal Pluggable 3.50 mm Black 1 30632 Bag, Plastic 5 x 8 1 42149 Bumper, Rubber Grommet 0.50 (OD) x 0.281 (ID) 4 53075 Clamp, Ground Cable Shield, Radius 0.078'' 4 75062 Washer, Bonded Sealing #8 7/16 (0.4375) OD SST 6 94422 Label, Capacity 0.40 x 5.00 1

The recommended cable strip length is 0.25'' (7 mm) for all 680 connectors.

Screw, Mach M4 x 0.7 x 6 Phillips Pan Head with External Tooth Washer SEMS

Table 2-10. Parts Kit (PN 194477) Components

680 Synergy Plus – Digital Weight Indicator

2.9 Replacement Parts

Figure 2-11. Replacement Parts Diagram

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Installation

Item No. Part No. Description Qty

1 190142 Enclosure, 680 Plus Indicator Multi-Segment LED Display 1 2 190230 Overlay, 680 Plus Indicator Membrane Switch with Numeric Keys 1 3 15650 Mount, Cable Tie 3/4'' 4

15631 Cable Tie, 3'' Nylon 4

4 195684 680 Replacement CPU Board with Battery 1

194487 Screw, Metric M3 x 6 SEMS Phillips Pan Head with External Tooth Washer 4 5 71408 Battery, CR2032 3 V Lithium Manganese Dioxide 1 6 193108 Setup Switch Assembly, Remote 1 7 187876 Nut, Lock M5 Nylon Insert A2 SST 1 8 46381 #10 Bonded Sealing Washer, 18-8 SST 2 9 150800 Screw, Mach M5-0.8 x 10 Pan Phillips SST 1

10 180861 Screw, Mach M5 x 0.8 x 10 mm Slotted Drilled Cheese Head SST 1 11 15626 Cord Grip, PG9 2

30375 Seal Ring, PG9 Nylon 2

15627 Lock Nut, PG9 2

12 68600 Cord Grip, PG11 3

68599 Seal Ring, PG11 Nylon 3

68601 Lock Nut, PG11 3

13 19538 Post, Slotted Black Seal 1/4 x 1, Cord Grip - Post Only 3 14 103988 Washer, Nylon 0.515-0.52 ID x 1.00 x 0.093-0.094 Thick White Nylon 6/6 2 15 180825 Knob, M6 x 1 Threaded 32 mm Diameter 7-Lobe Nylon ZN-Plated Steel 2 16 29635 Tilt Stand, SST 1 17 180842 Power Cord Assembly, NEMA 5-15

180850 Power Cord Assembly, Europe CEE7/7

18 88733 Vent, Breather Sealed Gortex Membrane Black 1 19 88734 Nut, Breather Vent M12 x 1 Thread 1 20 193230 Screw, Mach M4 x 0.7 x 10 Phillips Pan Head SST 4 21 75062 #8 Bonded Sealing Washer, 7/16 OD SST 4 22 192562 Backplate, 680 Universal with Gore Vent Hole, No Options 1 23 84388 Gasket, Backplate 1 24 180826 Nut, KEP M4 x 0.7 External Tooth Lock Washer 18-8 SST 1 25 194488 Screw, Mach SEMS M4 x 0.7 x 6 Phillips Pan Head External Tooth Lock Washer 2 26 15601 Wire, Ground 6'' with No. 8 Eye Connector 1 27 180856 Washer, M4 Internal Tooth SST 4 28 193281 Power supply, 12 V 15 W MeanWell RS-15-12 29 193337 Cable Assembly, 680 Power Harness, 2 Position, Flying Lead 1 30 192439 Bracket, power supply MeanWell 15 and 25 Watt 1 31 194487 Screw, Metric M3 x 6 SEMS Phillips Pan Head with External Tooth Washer 5

– 194477 680 Indicator Parts Kit 1

Table 2-11. Replacement Parts

NOTE: For Unit PN 193152 (AC - US) only 1

NOTE: For Unit PN 193153 (AC - EURO) only 1

NOTE: For AC units only 1

680 Synergy Plus – Digital Weight Indicator

3.0 Operation

The front panel consists of a seven-segment display with seven 0.8'' (20 mm) tall digits. A negative number displays as six digits plus the negative symbol. Front panel also includes 19 flat membrane panel, tactile feel buttons, which include six primary scale function buttons, a numeric keypad and a power button. There are eight LED annunciators for units and scale functions.

3.1 Front Panel

Figure 3-1. 680 Front Panel

Key Function

Turns the unit ON/OFF:

If ON, press and hold for eight seconds to turn unit OFF If OFF, press and hold for two seconds to turn unit ON

The Menu key is used to access user mode; See Section 4.1.1 on page 22 for more information on setting up the Menu key to access setup mode parameters

Sets the current gross weight to zero, provided the amount of weight to be removed or added is within the specified zero range and the scale is not in motion; The zero band is defaulted to 1.9% of full scale, but can be configured for up to 100 percent of full scale; Also used as the up key to navigate menus

Switches the weight display to an alternate unit; The alternate unit is defined in the Configuration menu, and could be kg, g, lb, oz, tn or t; Also used as the left key to navigate menus or to toggle to another digit when editing a value

Sends on-demand print format out the configured port, provided the conditions for standstill are met; RS232-1 is the default print port; Also used as the right key to navigate menus or to toggle to another digit when editing a value

Performs one of several predetermined Tare functions dependent on the mode of operation selected in the TARE FN parameter; Also acts as an enter key for numeric or parameter entry

Switches the display mode from gross to net, or from net to gross; If a tare value has been entered or acquired, the net value is the gross weight minus the tare; Gross mode is represented by the Gross/Brutto annunciator; net mode is represented by the Net annunciator; Also used as the down key to navigate menus

Clears current value in a numeric entry or clears the currently selected digit in an alphanumeric entry

Table 3-1. Buttons and Descriptions

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Operation

Note

3.2 LED Annunciators

The 680 display uses a set of eight LED annunciators to provide additional information about the value being displayed.

LED Description

Gross

Brutto

Net

Gross/Brutto LED – Gross weight display mode (or Brutto in OIML mode)

Net LED – Net weight display mode The Center of Zero LED – Indicates the current gross weight reading is within +/- 0.25 display divisions of the acquired zero, or is within

the center of zero band; A display division is the resolution of the displayed weight value, or the smallest incremental increase or decrease which can be displayed or printed

Standstill LED – Scale is at standstill or within the specified motion band; Some operations, including zero, tare and print, can only be done when the standstill LED is on

lb and kg LEDs: Displays which unit of measure is being used; lb and kg annunciators indicate the units associated with the displayed value; The displayed units can also be set to short tons (tn), metric tons (t), ounces (oz), grams (g) or none (no units information displayed); The lb and kg LEDs function as primary and secondary units annunciators; If neither primary nor secondary units are lb or kg, the lb annunciator is lit for primary units and kg is lit for secondary units

Tare LED – Indicates a push-button tare weight has been acquired and stored in memory

Preset Tare LED – Indicates a preset tare weight has been keyed in or entered and stored in memory

Table 3-2. LED Annunciators

3.3 General Navigation

The front panel scale function buttons are also used to navigate through the menu structure.

•

• enters a menu or parameter and selects/saves parameter settings or values

• to access user mode, to leave a parameter without making changes, or to return to weigh mode

• Use the numeric keypad to enter a value and press to accept the value (Section 3.3.1)

3.3.1 Numeric Value Entry

Several parameters in the menu structure require the entry of a numeric value rather than the making of a selection. Follow this procedure to enter a numeric value:

1. Press or to enter into a parameter. The current parameter value displays.

2. Press to clear the current value.

3. Use the numeric keypad to enter a new value.

4. If necessary, press to make the value negative.

5. Press to save the new value. The next parameter in the menu displays.

and move left and right (horizontally) in a menu level

and move up and down to different menu levels

Pressing also saves the new value, but the indicator returns up to the current parameter, rather than to the next parameter in the menu.

680 Synergy Plus – Digital Weight Indicator

Note

3.3.2 Alphanumeric Entry

Several parameters in the menu structure require the entry of an alphanumeric value rather than the making of a selection.

The end of the alphanumeric character string is indicated by the “_.” character symbol.

Follow this procedure to enter an alphanumeric value:

1. Press or to enter into the parameter. The current parameter entry displays.

2. Press or to move to the character to be edited.

3. Press to enter into the character options for the location at the far right of the display.

4. Press or to scroll through available character or use the numeric keypad to enter in the ASCII value of the intended character (Section 11.9 on page 69).

5. Press to select the currently displayed character. The selected character displays in the second display field.

6. Press to enter into the character options again for the next character.

7. Press again or press to clear the current character.

8. Repeat the previous steps until alphanumeric entry is complete.

9. Press to save the new entry.

Press to leave the parameter without saving the changes.

3.4 General Indicator Operation

Basic 680 operations are summarized below.

3.4.1 Zero Scale

1. In gross mode, remove all weight from the scale and wait for the LED to light.

2. Press . The LED lights to indicate the scale is zeroed.

The scale must be stable and within the configured zero range for the scale to be zeroed. If the scale cannot be zeroed, see Section 11.1.1 on page 62.

3.4.2 Toggle Units

Press to toggle between primary and secondary units. The current unit LED is lit.

3.4.3 Toggle Gross/Net Mode

Net mode is available when a tare value has been entered or acquired (Net = Gross minus Tare). If tare has not been entered or acquired, the display remains in gross mode. The LED above Gross or Net indicate the current mode.

Press to toggle the display mode between gross and net.

3.4.4 Acquire Tare

1. Place a container on the scale and wait for the LED to light.

2. Press to acquire the tare weight of the container. The net weight displays and the Net LED and T LED light, confirming the tare value was entered.

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3.4.5 Remove Stored Tare Value

Note

1. Remove all weight from the scale and wait for the LED to light. The display reads the negative tare value and the LED is lit.

2. Press to zero the scale, if needed.

3. Press (or in OIML mode). Display changes to gross weight and the Gross LED lights.

3.4.6 Preset Tare (Keyed Tare)

Tare mode must be set to keyed or both for the preset tare feature to function.

1. Remove all weight from the scale and wait for the LED and LED to light.

2. With the scale displaying zero weight, use the numeric keypad to enter the tare weight value and press .

3. The display changes to net weight and the Net LED and PT LED light, confirming the preset tare was entered.

Press again while the LED is lit, or enter a keyed tare of zero to remove the preset tare value.

3.4.7 Display a Stored Tare

1. Press . audit displays.

Operation

2. Press or until

3. Press .

4. Press . The stored tare value displays.

5. Press twice to return to weigh mode.

If there is not a tare in the system, the value displayed is zero.

disptar displays.

tare displays.

3.4.8 Clear a Stored Tare

1. Press . audit displays.

2. Press or until

3. Press .

4. Press .

5. Press or to clear the stored tare value.

6. Press or to return the audit menu.

7. Press to return to weigh mode.

disptar displays.

clrtare displays.

tare displays.

ok displays.

680 Synergy Plus – Digital Weight Indicator

3.4.9 View Audit Trail Counters

The audit trail calibration and configuration counters can be viewed in user mode.

1. Press .

2. Press .

3. Press .

4. Press . The audit trail calibration counter displays.

5. Press .

6. Press .

7. Press . The audit trail configuration counter displays.

8. Press twice to return to weigh mode.

audit displays.

lrv displays.

calibr displays.

config displays.

3.4.10 View Legally Relevant Version

1. Press . audit displays.

2. Press .

3. Press . The legally relevant version displays.

4. Press or to return the audit menu parameters.

5. Press twice to return to weigh mode.

lrv displays.

3.4.11 Display Accumulator

1. Press . audit displays.

2. Press or until

3. Press .

4. Press . The accumulator value displays.

5. Press or to return the accumulator menu parameters.

6. Press to return to weigh mode.

dispacm displays.

accum displays.

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+ 56 hidden pages

Rice Lake Weighing Systems 680 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1.0 Introduction

1.1 Safety

1.2 Operating Modes

1.3 Option Card

2.0 Installation

2.1 Unpacking

2.1.1 Product Dimensions

2.2 Mounting Instructions

2.3 Backplate Removal

2.4 Cable Connections

2.4.1 Cable Shield Grounding

2.4.2 Torque Ratings

2.4.3 Load Cell Cables

2.4.4 RS-232 Serial Communications

2.4.5 RS-485/422 Serial Communications

2.4.6 Digital I/O

2.4.7 Micro USB Device Communications

2.4.8 Ethernet

2.4.9 Option Card Port

2.5 CPU Board

2.6 Backplate Attachment

2.7 Sealing the Indicator (Optional)

2.8 Parts Kit Components

2.9 Replacement Parts

3.0 Operation

3.1 Front Panel

3.2 LED Annunciators

3.3 General Navigation

3.3.1 Numeric Value Entry

3.3.2 Alphanumeric Entry

3.4 General Indicator Operation

3.4.1 Zero Scale

3.4.2 Toggle Units

3.4.3 Toggle Gross/Net Mode

3.4.4 Acquire Tare

3.4.5 Remove Stored Tare Value

3.4.6 Preset Tare (Keyed Tare)

3.4.7 Display a Stored Tare

3.4.8 Clear a Stored Tare

3.4.9 View Audit Trail Counters

3.4.10 View Legally Relevant Version

3.4.11 Display Accumulator