Rice Lake Translink User Manual

Translink
W eigh Module
Installation
Guide
25708
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Contents
1. Introduction ............................................................................. 1
2. Mechanical Installation............................................................ 2
2.1 General Installation Guidelines for Translink ................................2
2.2 Maintaining Scale Height and Center ........................................... 3
2.3 Mount and Load Cell Installation Procedures ...............................3
2.3.1 Assembling and Installing the Components ............................3
2.3.2 Leveling the Mount and Securing the Girder Chair .................4
2.3.3 Re-leveling, Securing, and Grouting the Base........................4
3. Load Cell Wiring...................................................................... 5
4. Adjustments and Calibration ................................................... 6
5. Troubleshooting....................................................................... 6
6. Maintenance and Replacement Parts ..................................... 7
6.1 Replacing a Load Cell...................................................................7
6.2 Replacement Parts ....................................................................... 7
8. Appendix ................................................................................. 8
9. Translink Limited Warranty...................................................... 9
Copyright © 1999 Rice Lake Weighing Systems. All rights reserved.
Specifications subject to change without notice.
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1. Introduction
In this Translink manual, you will find a step-by-step approach to installing the load cell mount in an easy, logical manner. You'll find complete information from assembling and installing the components to testing the scale for weighing accu­racy. Troubleshooting and replacement parts sections are also included in this manual.
The Translink load cell mount is used for heavy capacity tank and truck weighing applications. The mount is made of fabricated and hardened tool steel in capacities of 25,000 lb to 100,000 lb. The pendulous action of the links allows self-centering of the weighing platform, and the platform has free movement in all directions in the horizontal plane. Install platform bumpers to prevent overtravel.
The mount is compatible with four different tool steel, double-ended shear beam load cells. The RL75040A and the Sensortronics 65040A load cells are environ­mentally protected styles, whereas the RL75223, RTI 5223, and Sensortronics 65040S load cells are hermetically sealed styles.
The installation should be planned by a qualified structural engineer. Each instal­lation is unique, and this manual is meant to serve only as a general guideline for installation.
Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at www.rlws.com.
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2. Mechanical Installation
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2.1 General Installation Guidelines for Translink
1. Unless a good ground is already provided, install a system ground in the pit in close proximity to the junction box. Use at least 1/2" x 8' copper-clad ground rod. The indicator, junction box, weighbridge, and lightening protection devices will be hooked to the system ground. Hook all other devices, such as the printer, to the same AC power supply and ground as the indicator.
2. If the pit fills with water, proper drainage must be provided so that the load cell mounts are not standing in water. Also, drainage loops should be provided on any conduit or cables going to the junction box or load cells.
3. Install bumper bolts between the scale platform and the walls of the pit. Leave about 1/8" clearance or as applicable for temperature changes.
4. The mount must be positioned in the direction of travel (Fig. 2-1).
5. The mounting surface for the base plate and girder chair must be level and parallel so that side loads and bending moments are minimized. The mount assemblies must be plumb and level within ±0.5°.
6. Because the load cell could be damaged during installation, do not use excessive force or slam parts on the load cell.
Figure 2-1. Direction of travel (top view)
Direction of Travel
!
Warning
Figure 2-2. Typical configuration showing pier, mount and weighbridge
When any welding is required on the platform, remove the load cell from the mount so it is not damaged by welding currents or excessive heat.
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