Rice Lake PR5230 User Manual
Instrument Manual
Transmitter in Field Housing PR 5230
Instrument Manual
9499 050 52301
Edition 8
14.12.2012
for PR 5230
Release: 3.00
Sartorius Mechatronics T&H GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany
Tel:+49.40.67960.303 Fax:+49.40.67960.383
Please note
Bitte beachten
Any information in this document is subject to change without notice and does not represent a commitment on the part of
Sartorius unless legally prescribed. This product should be operated only by trained and qualified personnel. In correspondence
concerning this product the type, name and release number as well as all license numbers in relation to the product have to be
quoted.
Alle Angaben in diesem Dokument sind - soweit nicht gesetzlich vorgegeben - unverbindlich für Sartorius und stehen unter
Änderungsvorbehalt. Die Bedienung des Produktes darf nur von geschultem, fach- und sachkundigem Personal durchgeführt
werden. Bei Schriftwechsel über dieses Produkt bitte Typ, Bezeichnung und Versionsnummer sowie alle mit dem Produkt in
Zusammenhang stehenden Lizenznummern angeben.
PR 5230 Instrument Manual Table of Contents
1
Safety Information ............................................................................................................................................................................... 9
2
Transmitter in Field Housing ........................................................................................................................................................... 12
3
Options ................................................................................................................................................................................................... 25
Table of Contents
1.1 Electrical Protective Class .......................................................................................................................................................................... 9
1.2 Intended Use .................................................................................................................................................................................................. 9
1.3 Initial Inspection ........................................................................................................................................................................................... 9
1.4 Before Commissioning ................................................................................................................................................................................ 9
1.4.1 Installation ........................................................................................................................................................................................ 9
1.4.2 Opening the Instrument ............................................................................................................................................................. 10
1.4.3 Connection of a protective earth conductor to PR 5230 ................................................................................................ 10
1.4.4 Power Connection PR 5230 ....................................................................................................................................................... 10
1.4.5 Failure and Excessive Stress ....................................................................................................................................................... 11
1.4.6 Important Note .............................................................................................................................................................................. 11
1.4.7 Maintenance and Repair ............................................................................................................................................................. 11
2.1 Overview of the Instrument ................................................................................................................................................................... 12
2.2 Housing ......................................................................................................................................................................................................... 13
2.3 Display and Controls ................................................................................................................................................................................. 14
2.3.1 Display .............................................................................................................................................................................................. 14
2.3.2 Status LEDs ...................................................................................................................................................................................... 16
2.3.3 Buttons ............................................................................................................................................................................................. 17
2.3.4 Operating via VNC ........................................................................................................................................................................ 18
2.4 Overview of Connections ......................................................................................................................................................................... 23
2.4.1 Plug-in Cards/Junction Board ................................................................................................................................................... 24
3.1 Option Y2 ...................................................................................................................................................................................................... 26
3.1.1 Safety Instructions ........................................................................................................................................................................ 26
3.1.2 Description ...................................................................................................................................................................................... 26
3.1.3 Marking ............................................................................................................................................................................................ 26
3.1.4 Outputs ............................................................................................................................................................................................. 26
3.1.5 In Connection with Option W1 ................................................................................................................................................ 26
3.1.6 In Connection with Option WE1 .............................................................................................................................................. 26
3.1.7 Installation ...................................................................................................................................................................................... 27
3.1.8 Repairs/Cleaning/Maintenance ................................................................................................................................................. 27
3.1.9 Environmental Conditions .......................................................................................................................................................... 27
3.2 Option WE1 .................................................................................................................................................................................................. 28
3.2.1 Safety Instructions ........................................................................................................................................................................ 28
3.2.2 Description ...................................................................................................................................................................................... 28
3.2.3 Marking ............................................................................................................................................................................................ 28
3.2.4 Display .............................................................................................................................................................................................. 28
3.2.5 In Connection with Option Y2 .................................................................................................................................................. 28
3.2.6 Weighing Electronics Board for Zone 1 and 21 .................................................................................................................. 29
3.2.7 Connection within the Ex Area ................................................................................................................................................ 30
3.2.8 Installation ...................................................................................................................................................................................... 31
3.2.9 Repairs/Cleaning/Maintenance ................................................................................................................................................. 35
3.2.10 Technical Data ................................................................................................................................................................................ 36
Sartorius EN-3
Table of Contents
4
Installing the Instrument and Plug-in Cards .............................................................................................................................. 38
4.1 Mechanical Preparation .......................................................................................................................................................................... 38
4.2 Hardware Construction ........................................................................................................................................................................... 38
4.2.1 Main Board ..................................................................................................................................................................................... 39
4.2.2 Display Board ................................................................................................................................................................................. 40
4.2.3 Weighing Electronics Board ...................................................................................................................................................... 40
4.2.4 Cable Gland and Connection .................................................................................................................................................... 41
4.2.5 Network Port ................................................................................................................................................................................. 43
4.2.6 Optocoupler Inputs ...................................................................................................................................................................... 43
4.2.7 Opto-decoupled Outputs (optional) ....................................................................................................................................... 45
4.2.8 Relay Outputs ................................................................................................................................................................................ 46
4.2.9 Interface RS-485 .......................................................................................................................................................................... 47
4.2.10 Interface RS-232 .......................................................................................................................................................................... 56
4.3 Connecting Load Cells ............................................................................................................................................................................. 60
4.3.1 Connecting a Load Cell with 4-Wire Cable .......................................................................................................................... 60
4.3.2 Connecting PR 6221 Load Cells ............................................................................................................................................... 60
4.3.3 Connecting up 2 to 4 Load Cells via PR 5230/22 Load Cell Junction Board ............................................................. 61
4.3.4 Connecting up 2 to 8 Load Cells using 6-Wire Connecting Cable ............................................................................... 65
4.3.5 Connecting Load Cells with External Supply ....................................................................................................................... 67
4.3.6 Connecting Analog Platforms (CAP...) ................................................................................................................................... 68
4.3.7 Connecting xBPI Platforms (IS...) ............................................................................................................................................ 69
4.4 Accessories ................................................................................................................................................................................................... 70
4.4.1 Installing Plug-in Cards .............................................................................................................................................................. 70
4.4.2 PR 5230/06 Analog Output Board .......................................................................................................................................... 71
4.4.3 PR 5230/22 Load Cell Junction Board ................................................................................................................................... 72
4.4.4 PR 1721/41 ProfiBus-DP Interface ......................................................................................................................................... 73
4.4.5 PR 1721/42 InterBus-S Interface ............................................................................................................................................ 77
4.4.6 PR 1721/44 DeviceNet Interface ............................................................................................................................................. 81
4.4.7 PR 1721/45 CC-Link Interface ................................................................................................................................................. 84
4.4.8 PR 1721/46 ProfiNet I/O Interface ......................................................................................................................................... 86
4.4.9 PR 1721/47 EtherNet-IP Interface .......................................................................................................................................... 88
4.4.10 PR 5230/30 Ethernet Socket .................................................................................................................................................... 91
4.4.11 PR 5230/31 Ethernet Cable ....................................................................................................................................................... 91
PR 5230 Instrument Manual
EN-4 Sartorius
PR 5230 Instrument Manual Table of Contents
5
Commissioning .................................................................................................................................................................................... 92
5.1 Data Protection/Power Failure............................................................................................................................................................... 92
5.1.1 CAL Switch ...................................................................................................................................................................................... 92
5.2 Switching on the Instrument ................................................................................................................................................................. 93
5.3 Configuration and Calibration ............................................................................................................................................................... 93
5.3.1 Connecting the Device to the Network and Finding out the IP address .................................................................... 93
5.3.2 Resetting the Network Address/Activating Network ‚DHCP’ .......................................................................................... 96
5.3.3 Searching the Instrument in the Network with 'Indicator Browser' ............................................................................ 99
5.3.4 Operation Using the VNC Program ...................................................................................................................................... 100
5.3.5 Operation Using InternetBrowser ......................................................................................................................................... 101
5.3.6 Function INFO ............................................................................................................................................................................. 103
5.3.7 Setup Function (VNC) ............................................................................................................................................................... 103
5.3.8 Setup Menu (VNC) ..................................................................................................................................................................... 104
5.4 Calibration of the Internal Weighing Point .................................................................................................................................... 109
5.4.1 Displaying Calibration Data .................................................................................................................................................... 109
5.4.2 Selecting the Calibration Mode ............................................................................................................................................. 110
5.4.3 Determining the Maximum Capacity [Max] ...................................................................................................................... 111
5.4.4 Determining the Scale Interval .............................................................................................................................................. 114
5.4.5 Determining the Dead Load .................................................................................................................................................... 115
5.4.6 Calibration with Weight [by load] ........................................................................................................................................ 117
5.4.7 Calibration with mV/V Value [by mV/V] .............................................................................................................................. 118
5.4.8 Calibration with Load Cell Data (smart calibration) ....................................................................................................... 119
5.4.9 Subsequent Dead Load Correction ....................................................................................................................................... 120
5.4.10 Linearization ................................................................................................................................................................................ 120
5.4.11 Determination Test Value/Display Test Value .................................................................................................................... 121
5.4.12 Finishing/Saving the Calibration ........................................................................................................................................... 121
5.4.13 Parameter Input ......................................................................................................................................................................... 122
5.5 Calibrating a xBPI Scale ........................................................................................................................................................................ 126
5.5.1 xBPI Set-up for Serial Port ...................................................................................................................................................... 126
5.5.2 xBPI Scale Function ................................................................................................................................................................... 127
5.5.3 xBPI Platform Configuration .................................................................................................................................................. 127
5.5.4 xBPI Scale Parameter ................................................................................................................................................................ 129
5.5.5 xBPI Parameter Tables .............................................................................................................................................................. 130
5.5.6 xBPI Setting Dead Load ............................................................................................................................................................ 133
5.5.7 xBPI Calibration with the User Weight ............................................................................................................................... 134
5.5.8 xBPI Calibration with Automatic Weight Detection....................................................................................................... 135
5.5.9 xBPI Calibration with Default Weight ................................................................................................................................. 136
5.5.10 xBPI Calibration with Built-in Weight ................................................................................................................................ 138
5.6 Configuring General Parameters........................................................................................................................................................ 139
5.6.1 Serial Interfaces [Serial ports parameter] .......................................................................................................................... 139
5.6.2 Date and Time ............................................................................................................................................................................. 144
5.6.3 Operating parameters ............................................................................................................................................................... 144
5.6.4 Printing parameter .................................................................................................................................................................... 145
5.6.5 Fieldbus parameter .................................................................................................................................................................... 146
5.6.6 Network parameter ................................................................................................................................................................... 148
5.6.7 Display items ................................................................................................................................................................................ 149
Sartorius EN-5
Table of Contents
6
J-Bus/ModBus Protocol .................................................................................................................................................................. 167
7
SMA Protocol ..................................................................................................................................................................................... 176
8
Asycom Protocol ............................................................................................................................................................................... 186
5.7 Configuring Limit Values ...................................................................................................................................................................... 150
5.8 Digital Outputs and Inputs ................................................................................................................................................................... 154
5.8.1 Configuring Digital Outputs ................................................................................................................................................... 154
5.8.2 Configuring Digital Inputs ...................................................................................................................................................... 156
5.9 Display of Limits and Digital Inputs/Outputs ................................................................................................................................. 157
5.9.1 VNC Display .................................................................................................................................................................................. 157
5.9.2 Instrument Display ..................................................................................................................................................................... 157
5.10 Analog Output.......................................................................................................................................................................................... 158
5.10.1 Adapting the Analog Output .................................................................................................................................................. 159
5.11 Logfiles ........................................................................................................................................................................................................ 160
5.12 Retrieve Eventlog Memory ................................................................................................................................................................... 161
5.12.1 FatalError ...................................................................................................................................................................................... 161
5.12.2 Setup .............................................................................................................................................................................................. 162
5.12.3 Indicator ........................................................................................................................................................................................ 162
5.12.4 Powerfail ....................................................................................................................................................................................... 162
5.13 Saving Configuration Data [Backup of EAROM] ........................................................................................................................... 163
5.13.1 Saving Configuration and Calibration Data ...................................................................................................................... 163
5.13.2 Loading Configuration and Calibration Data into the Device ..................................................................................... 165
PR 5230 Instrument Manual
6.1 General Description ................................................................................................................................................................................ 167
6.2 ModBus-RTU ............................................................................................................................................................................................. 168
6.3 ModBus-TCP/-UDP .................................................................................................................................................................................. 169
6.4 Functions .................................................................................................................................................................................................... 170
6.5 Error Messages ......................................................................................................................................................................................... 174
6.6 Word Addresses ........................................................................................................................................................................................ 175
7.1 General ....................................................................................................................................................................................................... 176
7.2 Description of Used Symbols ............................................................................................................................................................... 176
7.3 SMA Command Set ................................................................................................................................................................................. 177
7.4 SMA Reply Messages .............................................................................................................................................................................. 180
7.5 Communication Error ............................................................................................................................................................................ 185
8.1 Commands of the Weight Function .................................................................................................................................................. 186
8.2 Other Commands..................................................................................................................................................................................... 187
8.3 SPM Commands ....................................................................................................................................................................................... 187
8.4 Error Messages for Asycom Commands ........................................................................................................................................... 188
EN-6 Sartorius
PR 5230 Instrument Manual Table of Contents
9
Fieldbus Interface ............................................................................................................................................................................ 189
10
Global SPM Variables ...................................................................................................................................................................... 200
11
Configuration Print-out ................................................................................................................................................................ 203
12
Extended Functions ......................................................................................................................................................................... 205
13
Repairs and Maintenance .............................................................................................................................................................. 212
14
Disposal ............................................................................................................................................................................................... 213
15
Error Messages .................................................................................................................................................................................. 214
9.1 Fieldbus Interface Protocol .................................................................................................................................................................. 189
9.2 Description of the I/O Area (Read / Write Window) .................................................................................................................... 191
9.3 Special hints for DeviceNet and EtherNet-IP ................................................................................................................................. 195
9.4 Fieldbus Register ..................................................................................................................................................................................... 196
12.1 Resetting the Instrument to the Factory Settings........................................................................................................................ 205
12.2 Updating a new Software with ‚FlashIt’ .......................................................................................................................................... 206
12.2.1 Updating in a Network Using DHCP Service ..................................................................................................................... 206
12.2.2 Updating via a Point-to-Point Connection with DHCP Service .................................................................................. 208
12.2.3 Updating the Software in a Network with a Fixed IP Address .................................................................................... 209
13.1 Battery for Date/Time ............................................................................................................................................................................ 212
13.1.1 Battery Replacement ................................................................................................................................................................. 212
13.2 Solder Work .............................................................................................................................................................................................. 213
13.3 Cleaning ..................................................................................................................................................................................................... 213
15.1 Error Messages in Measuring Circuit ................................................................................................................................................ 214
15.2 Weight Error Status ................................................................................................................................................................................ 215
15.3 Error Messages with xBPI Scales ........................................................................................................................................................ 215
15.4 Error messages of the Calibration ..................................................................................................................................................... 216
15.5 General Error Messages ......................................................................................................................................................................... 218
15.6 Error Messages with Ex Applications ................................................................................................................................................ 218
15.7 Show Error Log ........................................................................................................................................................................................ 219
Sartorius EN-7
Table of Contents
16
Specifications ..................................................................................................................................................................................... 220
17
Index ..................................................................................................................................................................................................... 225
18
Appendix ............................................................................................................................................................................................. 229
16.1 Instructions for Use of 'Free Software' ............................................................................................................................................ 220
16.2 Decoding of the Serial Number .......................................................................................................................................................... 220
16.3 General Data ............................................................................................................................................................................................. 220
16.3.1 Backup Battery for Time/Date ................................................................................................................................................ 220
16.3.2 Power Connection 230 V AC .................................................................................................................................................. 220
16.3.3 Power Connection 24 V DC ..................................................................................................................................................... 220
16.4 Effect of Ambient Conditions ............................................................................................................................................................. 221
16.4.1 Environmental Conditions ....................................................................................................................................................... 221
16.4.2 Electromagnetic Compatibility (EMC) ................................................................................................................................. 221
16.4.3 RF Interference Suppression ................................................................................................................................................... 221
16.5 Weighing Electronics ............................................................................................................................................................................. 222
16.5.1 Load Cells ...................................................................................................................................................................................... 222
16.5.2 Connecting Cable ....................................................................................................................................................................... 222
16.5.3 Principle ........................................................................................................................................................................................ 222
16.5.4 Accuracy and Stability .............................................................................................................................................................. 222
16.5.5 Sensitivity ..................................................................................................................................................................................... 222
16.5.6 Analog Output (Option PR 5230/06) ................................................................................................................................... 223
16.5.7 Digital Inputs ............................................................................................................................................................................... 223
16.5.8 Digital Outputs ............................................................................................................................................................................ 223
16.5.9 Serial Interfaces .......................................................................................................................................................................... 223
16.5.10 Network Interface ...................................................................................................................................................................... 224
16.5.11 Fieldbus Interfaces (Options) .................................................................................................................................................. 224
16.6 Mechanical Data ...................................................................................................................................................................................... 224
16.6.1 Construction ................................................................................................................................................................................ 224
16.6.2 Dimensions/Weights .................................................................................................................................................................. 224
16.7 Use in Legal-for-Trade Mode .............................................................................................................................................................. 224
16.7.1 Documentation for Verification on the Enclosed CD ..................................................................................................... 224
16.7.2 Additional Instructions ............................................................................................................................................................. 224
PR 5230 Instrument Manual
18.1 Spare Parts ................................................................................................................................................................................................ 229
18.1.1 Weighing electronics board .................................................................................................................................................... 229
18.1.2 Display Board ............................................................................................................................................................................... 230
18.1.3 Fuses/Accessorie Kits ................................................................................................................................................................. 230
18.2 Network Settings under Windows XP ............................................................................................................................................... 231
18.3 Network Settings under Windows 7 ................................................................................................................................................. 232
18.4 Technical Documents/Certificates...................................................................................................................................................... 234
EN-8 Sartorius
PR 5230 Instrument Manual
This instrument has been built and tested in compliance with the safety regulations for
Safety Information
1 Safety Information
1.1 Electrical Protective Class
measuring and control instrumentation for protective class I (protective earth
connection) according to IEC 1010/EN61010 or VDE 0411. The instrument was in perfect
condition with regard to safety features when it left the factory. To maintain this
condition and to ensure safe operation, the operator must follow the instructions and
observe the warnings in this manual.
1.2 Intended Use
The instrument is intended for use as an indicator for weighing functions. Product operation, commissioning
and maintenance must be performed by trained and qualified personnel who are aware of and able to deal
with the related hazards and take suitable measures for self-protection.
The instrument reflects the state of the art. The manufacturer does not accept any liability for damage caused
by other system components or due to incorrect use of the product.
1.3 Initial Inspection
Check the content of the consignment for completeness and inspect it visually for signs of damage that may
have occurred during transport. If there are grounds for rejection of the goods, a claim must be filed with the
carrier immediately and the Sartorius sales or service organization must be notified.
1.4 Before Commissioning
Visual inspection!
Before commissioning and after and storage or transport, inspect the instrument visually for signs
of mechanical damage.
1.4.1 Installation
The instrument housing meets IP 66. Mount the instrument with the cable entry glands pointing downwards.
To ensure proper cooling of the instrument, make sure air circulation around the instrument is not blocked.
Avoid exposing the instrument to excessive heat; e.g., from direct sunlight. Ambient conditions must be taken
into account at all times.
With outdoor mounting, make sure that adequate weather protection is provided (for temperatures, see
Chapter 16.4.1).
Sartorius EN-9
Safety Information PR 5230 Instrument Manual
1.4.2 Opening the Instrument
Danger! High Voltage!
Working on the instrument while it is switched on may have life-threatening
consequences.
Disconnect the instrument from the supply voltage. Any time covers or parts are
removed; live parts or terminals may be exposed. Capacitors in the unit may still be
charged also after disconnecting the unit from all voltage sources.
This instrument contains electrostatically sensitive components. For this reason, an equipotential bonding
conductor must be connected when working on the open instrument (antistatic protection).
1.4.3 Connection of a protective earth conductor to PR 5230
1.4.3.1 Version 230 V AC
The instrument must be connected to protective earth via a protective earth conductor (PE) in the power
connector.
The power cable contains a protective earth conductor which must not be interrupted inside or outside the
instrument. The PE conductor is connected to the housing inside the instrument.
1.4.3.2 Version 24 V DC
The instrument must be connected to the protective earth conductor. The connection can be established via
the housing side wall.
1.4.4 Power Connection PR 5230
The instrument does not have a power switch and is ready for operation immediately after connecting the
supply voltage.
1.4.4.1 Version 230 V AC
Safe interruption of both supply voltage conductors must be provided for, either by
disconnecting the power connector or using a separate switch.
The instrument is equipped with a wide range power supply and covers AC systems with
a frequency of 50 Hz/60 Hz and a voltage range of 100 V AC to 240 V AC +10 %/-15 %
automatically (without manual selection). The power supply is protected against short
circuits.
1.4.4.2 Version 24 V DC
This version is designed for 24 V direct current.
The supply is done with a 3-pin connector (PE/+/-). The instrument is protected against
wrong polarity.
The instrument is primary protected by internal fuses in the + and – conductor.
EN-10 Sartorius
PR 5230 Instrument Manual
Caution!
Safety Information
1.4.5 Failure and Excessive Stress
If there is any reason to assume that safe operation of the instrument is no longer ensured, shut it down and
make sure it cannot be used. Safe operation is no longer ensured if any of the following is true:
- The instrument is physically damaged.
- The instrument does not function.
- The instrument has been subjected to stresses beyond the tolerance limits (e.g., during storage or
transport).
1.4.6 Important Note
Make sure that the construction of the instrument is not altered to the detriment of safety. In particular,
leakage paths, air gaps (of live parts) and insulating layers must not be reduced. Sartorius cannot be held
responsible for personal injury or property damage caused by an instrument repaired incorrectly by a user or
installer.
1.4.7 Maintenance and Repair
Maintenance work must be carried out only by a trained technician aware of the involved hazards, whereby
the relevant precautions must be taken in account.
1.4.7.1 Static Sensitive Components
This instrument contains electro-statically sensitive components. Therefore, potential equalization must be
provided when working at the instrument (antistatic protection).
1.4.7.2 Replacing of Fuses in PR 5230 with Option Y2/WE1
In PR 5230 with option Y2/WE1 the replacing of fuses are not allowed!
1.4.7.3 Replacing of Fuses in PR 5230 without Option Y2/WE1
Only the fuses specified in Chapter 16.3 are permissible!
Sartorius EN-11
Transmitter in Field Housing PR 5230 Instrument Manual
For the internal RS-232 or RS-485:
2 Transmitter in Field Housing
The instrument is equipped with a 128 x 64 pixel display for weight values with max. 6 digits and additional
status indication.
2.1 Overview of the Instrument
- Accuracy 10,000 e (Class III) for the weighing electronics
- High-speed conversion with response times from 5 msec
- Weight indication with status by monochrome 128 x 64 pixel display
- 3 function keys in the housing, function configurable
- Wall-mounted stainless steel housing, with IP 66 protection
- LAN adaptor with 10/100 Mbit/sec for data transfer, calibration, parameterization
- RS-232 interface, built-in; for connecting e.g. a printer or a remote indicator
- RS-485 interface, built-in; for connecting e.g. PC
- Expansion possible by addition of following plug-in circuit boards (3 slots):
- Analog output board PR 5230/06
- Load cell junction board PR 5230/22
- Interfaces PR 1721/4x
- 3 opto-decoupled outputs (optional)
- 3 configurable relay outputs with change-over contact
- 3 configurable optocoupler inputs, potential-free internal supply possible (optional)
- Galvanically isolated interfaces (except RS-232)
- Wide range power supply for 100 to 240 V AC, protection class I (protective earth)
- Version PR 5230 for 24 V direct current
- Version PR 5230 with intrinsically safe load cell supply (optional)
- Plug-in connections inside the instrument for load cells, inputs/outputs, LAN adaptor, serial interfaces
- Calibration using PC tool (Browser/VNC)
- Calibration using weights, by entering mV/V values, or directly, using load cell data ("smart calibration")
- Software configuration of the interface cards, e.g. for remote display or printer
- Analog test for the weighing electronics
Communication Protocols
Fieldbus Slave (accessories):
- Remote display protocol - PR 1721/41 ProfiBus-DP
- Printer - PR 1721/42 InterBus-S
- J-Bus/ModBus (Slave) - PR 1721/44 DeviceNet
- SMA protocol - PR 1721/45 CC-Link
- xBPI protocol - PR 1721/46 ProfiNet I/O
- Asycom protocol - PR 1721/47 EtherNet-IP
For the internal LAN:
- ModBus-TCP
- Ethernet-TCP/IP
- OPC
EN-12 Sartorius
PR 5230 Instrument Manual
Height = approx. 120 mm
Transmitter in Field Housing
2.2 Housing
The transmitter is installed in a stainless steel field housing with protection type IP66. It is intended for wall
mounting. The door is left-hinged and opens towards the front. The environmental conditions specified for the
instrument must be observed (see Chapter 16.4.1). The housing is mounted using 4 screws. When the housing is
closed, no controls are visible from outside.
The 128 x 64 pixel display and 6 additional status indicator LEDs are visible through a glass pane in the housing
door.
Housing Dimensions
Sartorius EN-13
Transmitter in Field Housing PR 5230 Instrument Manual
Status indication
Value type/polarity sign/Standstill
Weight value
Symbols/Mass unit
Keys
Status LEDs
Note:
2.3 Display and Controls
2.3.1 Display
The display permits indication of 6-digit weight values (digit height 18 mm) with decimal point.
Possible units of mass are mg, g, kg, t, lb or oz.
Value type Polarity sign/Standstill Symbols Mass unit
Gross weight (Brutto)
Gross weight
at NTEP or NSC mode The weight value is
Net weight
(Net = Gross – Tare)
Tare weight
Fixtare
Not tared
Test value
In W&M mode an invalid weight is shown without mass unit.
Positive value
Negative value g
between ¼ d and ½ d.
The weight value is
within ±¼ d of zero.
Standstill
oz
Warning mg
Range 1 kg
Range 2 t
Range 3 lb
EN-14 Sartorius
PR 5230 Instrument Manual
Transmitter in Field Housing
2.3.1.1 Status Indication
For status indication, max. 5 lines can be configured by selecting from a menu (see Chapter 5.6.7).
Selection Width Height Example Description
Empty ½ Display 1 Line
Gross/Net/Tare ½ Display 1 Line
Gross ½ Display 1 Line
Net ½ Display 1 Line
Tare ½ Display 1 Line
Bargraph 1 Display 1 Line
Fieldbus LEDs ½ Display 1 Line
Fieldbus Inputs 1 Display 1 Line
Fieldbus Outputs 1 Display 1 Line
Digital inputs ½ Display 1 Line
Digital outputs ½ Display 1 Line
Digital I/O ½ Display 1 Line
Analog output ½ Display 1 Line
B +123.45kg
B E:Sense
B +123.45kg
NET +123.45kg
T +123.45kg
––– red ––– grn
FB-Inp: 01.23.45.67.89.AB.CD.EF
FB-Out: 01.23.45.67.89.AB.CD.EF
Inputs:
Outputs:
I: O:
Ana: 12.345mA
Empty line
Gross/Net/Tare
Error, see Chapter 15.1
Gross
Net
Tare
Shows the weight in
proportion to nominal
capacity.
See Chapter 4.4.
Fieldbus Inputs
Fieldbus Outputs
Digital inputs: 1, 2, 3
Digital outputs: 1, 2, 3
Digital
Analog output
in-/outputs
: 1, 2, 3
Limits ½ Display 1 Line
Date ½ Display 1 Line
Time ½ Display 1 Line
Hostname ½ Display 1 Line
Hostname (long) 1 Display 1 Line
IP-Address ½ Display 1 Line
IP-Address (long) 1 Display 1 Line
Gross (2 lines high) 1 Display 2 Lines
Net (2 lines high) 1 Display 2 Lines
Tare (2 lines high) 1 Display 2 Lines
Limits:
2009-12-31
10:37:34
HOPPER1
Small Material Hopper
192.168.1.1
---.---.---.---
??.??.??.??
172.200.280.255
B +123.45 kg
NET +123.45 kg
T +123.45 kg
Limits: 1, 2, 3
Date
Time
Device name in the network
Device name (long)
Network address
No network
Search DHCP server
Network address (long)
Gross (2 lines high)
Net (2 lines high)
Tare (2 lines high)
Sartorius EN-15
Transmitter in Field Housing PR 5230 Instrument Manual
Note:
2.3.2 Status LEDs
The instrument has 6 green LEDs for display of the operating or error status.
2.3.2.1 Hardware, Bus Connection (Fieldbus plug-in cards), Network, Power supply
Hardware error
E:HardE
flashing 1 Hz
Bus connection
provided
lit flashing 1 Hz
flashing acc.
lit
2.3.2.2 Weight Status Indicator
Standstill Center zero
lit
lit
Bus connection not
provided
Power on Network active
Below zero or above MAX
lit
The weight error status sees in Chapter 15.2.
EN-16 Sartorius
PR 5230 Instrument Manual
1
2
3
Transmitter in Field Housing
2.3.3 Buttons
Danger! High Voltage!
Working on the opened instrument while it is switched on may have life-threatening
consequences.
Product operation must be performed by trained and qualified personnel who are aware
of and able to deal with the related hazards and take suitable measures for
self-protection.
The 3 buttons are accessible only when the housing door is open. The following functions can be performed:
- zero setting (1)
- taring (2)
- test measurement (3)
- display of software version and board number by simultaneous actuation of push-buttons (1) and (3)
- Updating a Software with ‚FlashIt!32’ (see Chapter 12.2) by pressing the keys (1) and (3) simultaneously
and pressing key (2) three times.
Adjustment or parameter entry is
- not possible using the push-buttons.
- only possible using a Notebook/PC via Internet browser (see Chapter 5.3.5) and VNC (see Chapter 5.3.4).
Sartorius EN-17
Transmitter in Field Housing PR 5230 Instrument Manual
Display
Function keys
Alphanumeric keys
Softkeys
Indicator keys
Navigation/menu keys
2.3.4 Operating via VNC
2.3.4.1 Operator Interface
EN-18 Sartorius
PR 5230 Instrument Manual
Available mass units are mg, g, kg, t, lb or oz.
The display shows weight values of up to 7 digits with decimal point and plus or minus sign.
lb and oz units are not permitted for use in legal
metrology in the EU and EEC.
The weight readout shows the current weight on a
bar graph that indicates proportion of the
maximum capacity (Max), with 0 on the left and
100 % on the right.
Transmitter in Field Housing
2.3.4.2 Status Symbols
The following status symbols can be shown:
Symbol Description
Gross weight (Brutto)
Gross weight in NTEP or NSC mode
Net weight (Net = gross – Tare)
, Tare weight, fixtare
The display shows the test value without mass unit
Positive value
Negative value
The weight value is within ±¼ d of zero
The weight value is stable.
Value not permissible in legal metrology (e.g., 10-fold resolution).
Range 1
Range 2
Range 3
Sartorius EN-19
Transmitter in Field Housing PR 5230 Instrument Manual
2.3.4.3 Keys
The following tables show the basic meanings of symbols on the operator interface.
Indicator key Description
Display gross weight
Display tare weight
Taring; the current gross weight is stored in the tare memory, provided that:
- weight value is stable.
- instrument is not in error status (function dependent on configuration).
Sets gross weight to zero, provided that (function dependent on configuration):
- weight value is stable.
- weight is within zero setting range
Start printing.
Navigation key Description
Cursor moves to the right.
Menu key Description
Selection
Cursor moves to the left.
Selection
Scroll up in the menu.
Scroll down in the menu.
Softkey: select function
Backspace/delete
Exit from current menu; continue operation on next higher level.
Enter/confirm
EN-20 Sartorius
PR 5230 Instrument Manual
Setup
Config
Calib
Param
Function key Description
Information on version number, fitted hardware,10-fold resolution
Without function
Test
Open the setup menu
Toggle to alphabetic input mode.
During configuration, you can switch between the mass units by pressing this key.
2.3.4.4 Operation Using Softkeys
Transmitter in Field Housing
The functions of the five softkeys below the graphic display are indicated in the bottommost text line of
the display. Softkey functions shown in gray are not available on the active menu level, or not with the active
access privileges.
When operating steps involving softkeys are described in this manual, the softkey labels are shown in square
brackets, rather than in graphics of the softkeys.
Sartorius EN-21
Transmitter in Field Housing PR 5230 Instrument Manual
Info
2.3.4.5 Selection Using the Navigation Keys (VNC)
Press to scroll down, or to scroll up in a menu.
Press
Press
An arrow
pressing
If the list of menu items is long, a vertical bar graph on the left (black and gray) shows which part of the list is
displayed.
to select a menu item. To select the desired setting for the selected menu item, press .
to exit the menu and continue the operation on the next higher level.
in front of a menu item indicates that there are menu sublevels. The menu item selected by
is shown inversely.
Show version
Show status
Show HW-slots
Weighingpoint/WP A/Calibration
Measuretime
Digital filter off
External supply above 8V
Test mode absolute
W & M
Standstill time 0.50 s
160 ms
none
Press
to select an item.
Availability of additional settings options selectable with is indicated by preceding double arrows .
Weighingpoint/WP A/Calibration
Measuretime
640 ms
Press
to select the measuring time.
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PR 5230 Instrument Manual
2.4 Overview of Connections
Transmitter in Field Housing
Sartorius EN-23
Transmitter in Field Housing PR 5230 Instrument Manual
2.4.1 Plug-in Cards/Junction Board
On the main board, the PR 5230 can be fitted with 1 fieldbus card and 1 analog output board.
The load cell junction board is connected to the weighing electronics board by a flat cables plug.
Product Function Position
PR 5230/06
Analog output
PR 5230/22
Load cell junction board
PR 1721/41
ProfiBus-DP
PR 1721/42
InterBus-S
PR 1721/44
DeviceNet
PR 1721/45
CC-Link
PR 1721/46
ProfiNet I/O
PR 1721/47
EtherNet-IP
For product details, see Chapter 4.2 and 4.3.
Analog output 16 bits, 0/4 - 20 mA Analog output
Junction board for 2…4 load cells Junction board
ProfiBus-DP Slave acc. IEC 61158 with
max. 12 Mbit/s
InterBus-S Slave with max. 500 kbit/s Fieldbus
DeviceNet Slave with max. 500 kbit/s Fieldbus
CC-Link with 156 kbit/s…10 Mbit/s Fieldbus
ProfiNet I/O with 10 / 100 Mbit/s Fieldbus
EtherNet-IP with 10 / 100 Mbit/s Fieldbus
Fieldbus
EN-24 Sartorius
PR 5230 Instrument Manual
Fehler!
Verweisquell
e konnte
nicht
gefunden
werden.
Options
3 Options
Designation Code no. Description Chapter
Analog/digital
converter
W1 Weighing electronics board
EX WE1 Weighing electronics board with
power supply Standard L0 Version 230 V 1.4.4.1
L8 Version 24 V 1.4.4.2
IP protection I66 IP66
Digital input DE1 Digital input, passive (external supply) 4.2.6.1
DE2 Digital input aktive (internal 12 V supply) 4.2.6.2
Digital output DA1 Digital output relay 4.2.8
DA2 Digital output Optocoupler 4.2.7
EX Zone Standard none
Y2 Approval ATEX/EU, Zone 2/22 3.1
Interface Slot 1 Standard none
C11 Analog output 16 bits, 0/4 - 20 mA 4.4.2
Interface Slot 2 Standard none
C21 ProfiBus-DP 4.4.4
C22 InterBus-S 4.4.5
C24 DeviceNet 4.4.6
C25 CC-Link 4.4.7
C26 ProfiNet I/O 4.4.8
C27 EtherNet-IP 4.4.9
Interface Slot 3 Standard none
C31 Load cell junction board 4.4.3
Connecting cable Standard none
for network M39* Ethernet socket, RJ-45 plug, IP67 4.4.10
M40* Ethernet cable, 7m long,
* For the Builtin Ethernet interface only!
Standard none
intrinsically safe load cell supply for
operation of load cells/platforms
in Zones 1 and 21
4.4.11
metric cable gland, RJ-45 plug,
industry version
3.2
Instrument Option
The marking (e.g. PR 5230-WE1- Y2-C21-DA2) of the instrument option is located on a label inside the door of
the instrument.
Sartorius EN-25
Options PR 5230 Instrument Manual
3.1 Option Y2
3.1.1 Safety Instructions
Caution!
It is essential to observe the safety instruction in Chapter 18.4!
3.1.2 Description
PR 5230 with option Y2 is only suitable for using within Ex areas Zone 2 and 22 (non conductive dust)
according European directive 94/9/EG and related harmonized European standards (see also Chapter 18.4).
The Ex design for Zone 2/22 see Chapter 18.4.
3.1.3 Marking
II 3G Ex nA nC IIC T4
II 3D Ex tD A22 IP6X T80°C
SAG 09ATEX004X
See also Chapter 18.4.
3.1.4 Outputs
With option Y2 are following outputs possible:
- Opto-decoupled outputs (option DA2): Technical Data see Chapter 16.5.8.2.
- Relays (option DA1): Only external circuits with voltages up to 60 V AC or 75 V DC are allowed to be
connected to the relays, see Safety Instruction in Chapter 18.4.
3.1.5 In Connection with Option W1
Connected load cells or weighing platforms must be certified for use in Ex areas Zone 2 or Zone 22 and for
load cell supply voltages of more than 13.2 V DC.
When use
- in Zone 2 observe gas group and temperature class.
- in Zone 22 observe the allowed surface temperature.
3.1.6 In Connection with Option WE1
The combination Y2 and WE1 is also possible; see Ex design for Zone 2/22 and Zone 1/21 in Chapter 18.4.
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PR 5230 Instrument Manual
Danger!
Options
3.1.7 Installation
The installation must be performed by qualified personnel in compliance with the applicable laws, regulations,
ordinances and standards. In particular, the standards EN 60079-14 (gas) and EN 61241-14 (dust) must be
taken into account.
All cables to and from PR 5230 have to be installed firmly.
It is only allowed to connect instruments (not sparking during operation) to power circuits in Zone 2 which are
suitable for Zone 2 and the local conditions at the operating location.
Not used cable glands must be closed with ATEX approved screwings in order to secure IP65 protection.
Working at the switched on unit may be dangerous to life!
• Disconnect the instrument from the supply voltage.
• When removing covers or parts by means of tools, live parts or terminals may be
exposed.
• Capacitors in the unit may still be charged also after disconnecting the unit from all
voltage sources.
3.1.8 Repairs/Cleaning/Maintenance
Warning!
In the Ex atmosphere it’s not permissible to mount/loose plug connectors or to change
fuses!
Any modifications to the instrument (except by persons authorized by Sartorius) cause loss of conformity for
use in Zone 2 and 22 hazardous areas and invalidate all guarantee claims. Similary, the instrument may only be
opened by qualified and authorized persons.
Repairs are subject to inspection and must be carried out at Sartorius. In case of defect or malfunction, please
contact your local Sartorius dealer or service center for repair. When returning the instrument for repair,
please include a precise and complete description of the problem.
Instruments used in Zone 22 remove dust regulary. Dust layers >5 mm are not permitted.
Maintenance work may be carried out only by a trained technician with expert knowledge of the hazards
involved and the required precautions.
3.1.9 Environmental Conditions
Use the transmitter only within the temperature range of -10 °C…+40 °C. Avoid the inadmissible exposure of
heat, cold, direct sunlight, UV radiation or vibration. Install the instrument in that way, that air circulation is
possible and heat sources are sufficient far away.
Sartorius EN-27
Options PR 5230 Instrument Manual
3.2 Option WE1
3.2.1 Safety Instructions
Caution!
It is essential to observe the safety instruction in Chapter 18.4!
3.2.2 Description
The option WE1 is used for an intrinsically safe interface of load cells or weighing platforms situated in a
hazardous (Ex) area Zone 1 and 21 with PR 5230 installed in a safe area according European directive 94/9/EG
and related harmonized European standards (see also Chapter 18.4).
The unit is designed for weighing applications requiring intrinsically safe interfacing. This is achieved by use of
double provided current and voltage limiters in the supply circuit and voltage limiters in the analogue
elektonic (weighing electronics board) of the PR 5230 with option WE1.
The PR 5230 with option WE1 provides the intrinsically safe interfacing of:
- 1 voltage output for the supply of load cells or weighing platforms situated in Zone 1 or 21,
- 1 measuring voltage input from Zone 1 or 21 and
- 1 sense voltage input from Zone 1 or 21.
3.2.3 Marking
II (2) G [Ex ib] IIC
II (2) D [Ex ib D]
KEMA 10 ATEX 0065 X
See also Chapter 18.4.
3.2.4 Display
After switching on the instrument the following information is short-time displayed:
3.2.5 In Connection with Option Y2
The combination WE1 and Y2 is also possible; see Ex design for Zone 2/22 and Zone 1/21 in Chapter 18.4.
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PR 5230 Instrument Manual
Options
3.2.6 Weighing Electronics Board for Zone 1 and 21
Two weighing electronics board versions are available:
- Standard (W1), see Chapter 4.2.3
- With intrinsically safe load cell supply for operation of load cells/platforms in Zones 1 and 21 (WE1)
The load cell junction board (see Chapter 4.4.3) is connected to the weighing electronics board via a ribbon
cable (also permitted for WE1) for direct connection of up to four load cells.
CAL switch
Connector load cell junction board
Sartorius EN-29
Options PR 5230 Instrument Manual
3.2.7 Connection within the Ex Area
EN-30 Sartorius
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