Rice Lake MSI4300 User Manual

MSI4300

PortaWeigh Plus

7 Key Version

Operator’s Manual

MSI4300/7
PORTA-WEIGH PLUS CRANE SCALES 7 KEY VERSION
User Guide
Quality Industrial Weighing and Force Measurement Equipment
Measurement Systems International
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L

TABLE OF CONTENTS

General Description............................................... 3
Unpacking..............................................................3
Liquid Crystal Display .......................................... 3
Backlight................................................................ 4
Batteries ................................................................. 4
Standard Features ..................................................5
Infrared Remote Control Features ......................... 6
Quick Keyboard Operation.................................... 7
Shifted & Secondary Functions............................. 7
Operation Guide .................................................... 8
POWER ................................................................. 8
ZERO..................................................................... 9
NET/GROSS ....................................................... 10
TARE ................................................................... 11
TOTAL ................................................................ 12
VIEW (total) ................................................... 15
TEST.................................................................... 16
SETUP ................................................................. 16
FILTER ................................................................ 18
UNITS ................................................................. 18
AUTO OFF.......................................................... 19
Infrared Remote Control...................................... 20
Lighting ............................................................... 20
Contrast................................................................ 21
HI SETPT (Setpoint) ........................................... 21
LO SETPT (Setpoint) ......................................... 22
Set Point Entry..................................................... 22
To Disable a Set Point ......................................... 24
PEAK HOLD....................................................... 25
Tare Memory ....................................................... 26
CLEAR ................................................................ 29
SELECT .............................................................. 30
ENTER ................................................................ 30
System Initialize .................................................. 30
Calibration (front panel) ...................................... 31
EIA-232-D Serial Output Option ........................ 34
Operation ............................................................. 36
Computer Operation of the
MSI Porta-Weigh Plus ......................................... 37
Porta-Weigh Plus Basic
Programming Example ........................................ 39
Specifications ...................................................... 44
Options ................................................................ 46
The MSI Limited Warranty ................................. 47
Proper Loading Procedures ................................. 48
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GENERAL DESCRIPTION

The Measurement Systems International Porta-Weigh Plus crane scale represents a new level of technology and performance in the scale industry. The MSI-4300 Porta-Weigh Plus is a computerized, self­contained, battery-operated crane scale. The scale is made up of three separate sections which house the electronics, load cell and battery. The sections are bolted together and sealed against moisture by the use of O-rings. The scale housing is made of impact resistant cast aluminum alloy. All electronics are shock mounted and the recessed display window is impact resistant ADC Monomer that is much tougher than polycarbonate.
A 16 bit microcontroller coupled with an alphanumeric display gives unprecedented versatility and programmability. The advanced power saving circuitry provides in excess of 2000 hours of operating time from ordinary D cell alkaline batteries. The large, backlit, alphanu­meric display provides precise, unambiguous indication of operating modes such as net, gross, and total. Digital calibration makes main­taining the scale a snap, and the single printed circuit board, fully shock-mounted, marine-proof construction makes for a rugged and reliable scale. To further enhance the versatility of the Porta-Weigh Plus, a ruggedized, marine-proof, infrared remote control system can access and control all the operating modes of the scale. The scale is designed to meet or exceed the requirements of all regulatory agen­cies.

UNPACKING

LIQUID CRYSTAL DISPLAY

When unpacking the scale from the shipping container, ensure that all parts are accounted for. Check the scale for any visible damage and immediately report any to your shipper. It is advisable to use the original shipping container when shipping or transporting the Porta­Weigh Plus.
The Porta-Weigh Plus is equipped with a large Liquid Crystal Display (LCD) providing both weight indication and setup parameters. The LCD is optimized for viewing in a cone beneath the scale, as the scale is primarily used overhead. Direct head height viewing angle is compromised. The best contrast is achieved when the scale is about a foot or more above head height.
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BACKLIGHT

A display light for low light operation is standard with the Porta­Weigh Plus. This light is activated and deactivated by a photocell which senses ambient light levels. In the "Automatic" mode, no controls are required to activate the back light. Under the SETUP menu (see SETUP in the operation instructions), the backlight can be fixed on, fixed off, or set in the default AUTOMATIC mode.
If battery life is the primary consideration in using the Porta-Weigh Plus, the backlight should be forced off (see SETUP). The backlight alone uses 8 times the energy normally consumed by the scale. If the backlight is left off the Porta-Weigh Plus will achieve greater than 2000 hours of operation.
6 Digit Weight Indication
International Motion Icon
Motion Indicator
Minus Sign
Center of Zero Icon
Low Battery Indicator
"Infrared Remote On" Indicator
MOTION
0
-
+
AUTOREMOTE

BATTERIES

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METRIC
8
Character Message Display
"Auto-Total On" Indicator
Units
lb, kg, t, METRIC t
Liquid Crystal Display Detail
Type: 8 Standard “D” cells (NEDA/ANSI 13A, IEC LR20). Alkaline type is preferred. Standard Carbon-Zinc can also be used, but this cuts the available battery life in half.
Installing and Changing:
1) The batteries must have enough charge to ensure accurate operation. (8 batteries in series must total more than 5.5V).
2) Turn the scale off.
3) Remove the battery tubes by turning the knobs counterclock­wise. It is not necessary to remove both tubes at once.
4) Replace the batteries with four fresh "D" cells in each tube;
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polarity is indicated on the tube.
5) Reinstall the battery tube by inserting the tube back into the scale and turning the knobs clockwise.
6) Option: The batteries can be checked with the test mode. Power displayed is in relative percent of battery life. If the number with fresh batteries is extremely low, (<10%) turn power off, remove the tubes and check that the polarity of all batteries are correct.
Rechargeable Batteries: The Porta-Weigh Plus will operate efficiently with standard Ni-Cad "D" cells. Batteries must be charged in an external battery charger. Expect scale operation time to be from 1/4 to 1/2 that of alkaline.
STANDARD FEATURES
Designed to meet or exceed all US and international stan­dards.
Rugged construction throughout. Single PCB is shock mounted and can withstand shocks in excess of 50G’s. Switches are totally sealed and rated for over 10 million operations.
Precise high resolution 16 bit A/D conversion coupled with advanced 16 bit Microcontroller provides world class features and accuracy.
Six large, 1.65 inch high digits for clear weight readings from a distance.
Typical Weight Display
MOTION
Overload Display ("ERROR" flashes)
AUTO
Easy to read annunciation of measurement modes such as NET or GROSS are provided on nine .825 inch high alpha­numeric characters. These are also used for menu prompts.
Display illumination uses long life, EL backlighting coupled with a transflective liquid crystal display. This provides optimum display contrast under all ambient conditions from full sunlight to total darkness. Operation is light-sensing automatic or manually set.
Exceptional battery life: Typically 2000 hours of continuous
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use provided by 8 alkaline ‘D’ cells. Maximum battery life is reduced by use of the backlighting; full time low light operation will provide up to 400 hours of operation. A typical operating cycle of 8 hours daylight use and 2 hours night use will provide 10 months of operation on a single battery. The Porta-Weigh Plus will automatically power down when not in use (this feature can be disabled). And a low battery indication appears when approximately 10% of battery life remains.
Easy to maintain: Full digital calibration assures reliable, repeatable measurements.
Selectable for lbs, kg, tons, and metric tons unless prohibited by regulations.
Automatic or manual weight totalization for loading opera­tions.
Complete marine sealing ensures reliable operations under harsh weather conditions.
Anti-EMI shielding standard. Low emissions and susceptibil­ity.
Easily customized for special applications.
Up to 10 recallable Tare memories stored manually or automatically.
Peak Hold mode for stress analysis.
2 set points can be set for any in-range weight for operator alerts or process control. External setpoint outputs available. (Contact factory for information).
Silicon elastomeric rubber switches, which are more rugged than mechanical switches, provide 10 million operations. They can withstand excessive impact without affecting operation. Rubber membrane provides watertight seal. Additional poly shield on underlay provides second layer of integrity and prevents humidity contamination.

INFRARED REMOTE CONTROL FEATURES

The infrared remote control option allows all features of the scale to be operated at distances up to 10 meters from the scale. This rugged option is shock proof and waterproof. In addition to remote operation of all the standard modes of the scale the following features are added:
9 ID codes. This feature provides the user with the ability to store up to 9 separate totalizations. Keeping track of indi­vidual loads is simpler than ever. Each of the 9 totalizations can go up to 999999 counts.
Numeric entry of tare values and set points.
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QUICK KEYBOARD OPERATION

SELECT
ENTER
POWER SHIFT
1 7654
ZERO NET/GROSS TARE TOTAL VIEW
0
SETUP PEAK HOLD TARE MEMORY
TEST
T
32
CLEAR
1. POWER: Turns the scale on and off.
2. ZERO: Zeros the scale. Has full range to 100% of scale (except for some legal for trade units).
3. NET/GROSS: Toggles the display between GROSS and NET modes. To enter NET mode, a valid tare value must be stored.
4. TARE: In GROSS mode, pushing this switch stores the current weight reading as a tare value and switches the unit to the NET mode. When in NET mode, pushing this switch provides a brief display of the Tare value.
5. TOTAL: Pressing this will add the current weight to the Total Register. The scale must return to zero before this button can be used again. When in Auto Total mode, this key is an Auto Total On, Auto Total Off toggle.
6. VIEW: Displays the total weight accumulated and the number of weighments.
7. SHIFT: Used to shift to secondary functions and as an enter key when inputting variables.

SHIFTED & SECONDARY FUNCTIONS

POWER SHIFT
TEST
1 7654
1. SHIFT POWER/TEST: Completes an LCD test, an internal function test, indicates % remaining battery life and displays the R calibration number.
ZERO NET/GROSS TARE TOTAL VIEW
0
SETUP PEAK HOLD TARE MEMORY
T
CLEAR
SELECT
32
MSI-4300 Porta-Weigh Plus/7 Key User Guide
ENTER
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2. SHIFT ZERO/SETUP: Enables the setup menus. Controls for Units, Filtering, Backlight, Set Points, IR Remote, Auto Power (off), and Total mode are found in the Setup menu. (Legal-for-trade units may have a subset of these functions).
3. SHIFT NETGROSS/PEAKHOLD: Enables/disables the Peak-Hold function. The highest reading is captured. Use Shift-Clear to erase the current peak.
4. SHIFT TARE/TARE MEMORY: Enables the Tare Memory menus. Use the Select and Enter yes to store and/or apply up to 9 tare values.
5. SHIFT TOTAL/CLEAR: Used to Erase (Clear) Peak-Hold values and numeric values. The Clear function is also a useful shortcut out of various setup menus.
6. SHIFT VIEW/SELECT: The select key is used to scroll through various menu choices in Setup, Tare and Calibration menus. It is also used to input numbers for Setpoints, Tares and Calibration.
7. SHIFT: Used in conjunction with the Select key to enter selected values or parameters. This function of the Shift key is only active when it is needed.
OPERATION GUIDE POWER
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MOTION
0
-
+
AUTOREMOTE
METRIC
Function: Turns the Scale On/Off (toggle action).
Use:
1) The batteries must have enough charge to ensure accurate operation. (8 batteries in series must total more than 5.4V).
2) Ambient temperature must be greater than -30°C and less than 60°C (-22° to 140°F).
Action:
1) Push POWER button.
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2) Display Check: All segments and the Total LED are illumi­nated for 1 second.
3) Message displays “MSI PAW+”, numerics give the software version number (1 second).
4) During display test and MSI message, all internal operations are checked and any nonconformance causes an error message to be displayed.
Final: Unit reads the current weight in the last set mode (NET, GROSS, VIEW TOTAL, PEAK NET, PEAK GROSS).

ZERO

Function: Sets the zero reading of the scale.
Use:
1) The scale must be stable. The scale will not zero if the motion detect annunciator is on.
2) The scale must be in the Gross mode. The scale will not zero in the Net or Total modes.
3) The scale will accept a zero setting over the full Range of the scale (Legal-for-trade models might have a limited zero range). Zero settings will subtract from the overall capacity of the scale. For example, if you zero out 1000 lbs on a 5000 lb scale the overall capacity of the scale will reduce to 4000 lbs plus the allowed overrange amount.
Action: Push ZERO button. The weight reading must be stable within ±1 division. If this condition is met the display reads “ZEROED” and the digits display 0 (or 0.0 or
0.00 depending on resolution). The zero setting is stored by the backup memory, which will restore it the next time the system is turned on.
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NET/GROSS

Function: Switches the display between Net and Gross modes. Net Weight is defined as Gross Weight minus the Tare Weight.
Use:
1) There must be a Tare weight established to switch from Gross mode to Net mode (See Tare).
2) NET/GROSS will work even when the scale is in motion.
Action: Push NET/GROSS.
No current tare is stored (Tare = Ø). No Action, display continues to read the Gross weight only.
A tare value is stored: Toggles between Net and Gross display modes. Display reads “GROSS” or “NET”.
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Note: The NET/GROSS key also functions while in the PEAK HOLD mode. There is not a separate maximum value for PEAK NET and PEAK GROSS. PEAK NET is computed from maximum gross minus the tare value.
Final: The display reads “GROSS” and the digits display “0” (or 0.0 or 0.00 depending on resolution).
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TARE

Function: Stores a Tare Weight (Gross Weight mode) or...Displays temporarily the Tare Weight (Net Weight mode).
Use:
1) Only positive weight readings can be tared.
2) The scale will only tare when it is in the GROSS mode
3) The motion annunciator must be off, the weight reading must
be stable. The weight reading must be stable within ±1 division (Motion annunciator off).
4) Setting or changing the tare has no effect on the zero setting.
5) Taring will reduce the apparent overrange of the scale. For example, if a 1000lb container was tared and the scale capacity is 5000lb, the scale will overload at a net weight of 4000lb (5000-1000) plus any additional allowed overload (usually ~4%) .
6) The tare value is stored in the backup memory, which will restore it the next time the system is turned on.
Action: Push TARE
The scale must be in the GROSS mode: The entire range of the scale can be Tared. If the motion condition is met the display temporarily reads “TARE SET” and then converts to a “NET” display and the weight digits register Ø. All subsequent readings are deviations from the set Tare value.
Final:
Tare is set, displaying NET weight. Any subsequent pushes of the TARE key will display the Tare value temporarily unless the NET/GROSS key is used to return to the Gross reading.
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To remove the Tare Value: Without erasing the value, push NET/GROSS. The Tare will remain in memory until a new tare value is stored.
Note: A factory option is available that will erase the Tare by pushing the TARE key when the weight is at zero.

TOTAL

Function:
For accumulation of multiple weighments. The accumulator always uses the displayed weight, so Gross and Net readings can be added into the same total. There are two modes of Totalizing which are set in the Calibration SETUP section. The Manual mode requires that the TOTAL key is pushed when the weight currently on the scale should be added to the previously accumulated value. The Auto mode will automatically add the last, settled, stable, value to the total. Both modes require that the weight on the scale returns within 1% (relative to full scale) of Gross Zero or Net Zero before the next weighing can be added. Applied weight must be 2% of full scale or “Min e” (whichever is greater) above Gross Zero or Net Zero before it can be totaled.
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Manual Total: Use:
1) The motion annunciator must be off, the scale must be stable
±1 division. If there is considerable motion on the scale, use the Medium or High Filter setting (see SETUP).
2) Only positive readings can be accumulated.
3) After a weighment is totaled, the weight on the scale must return to below 1% of full scale capacity relative to Gross Zero or Net Zero before another weight can be added to the total. This assures that a weight on the scale is only added to the total once.
4) When the total weight exceeds the display capability of 999,999 counts, or the total count exceeds 9999, dashes will
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appear to reflect a display overflow. If you have a printer option, the larger numbers can be printed through the use of the PRINT button on the Remote, or with a computer hookup.
Action:
Push TOTAL The current weight is added to the total register. The total weight along with the number of weighments is displayed briefly on the LCD. (See VIEW TOTAL)
Weight greater than 2% of full scale or “Min e” whichever is greater (settable parameter-contact factory) : Add the current reading (relative to the tared zero or Gross zero depending on mode) to the contents of the accumulate register.
When a valid value is added, the display gives an indication of the new total and how many weighments have been totaled. i.e. 1 TOTAL , 2 TOTAL , 3 TOTAL, ...x TOTAL. The Total accepted LED (center right of display) will also light for 4 seconds providing additional indication that the Total command was accepted.
To Clear the total: Press VIEW, SHIFT & CLEAR . Press VIEW to exit View Total.
Auto Total: Setup Option: Allows for auto accumulate. When a weight threshold of 2% of full scale or “Min e” (whichever is greater) above Net Zero or Gross Zero is exceeded the accumulate function operates automatically. The displayed weight is added to the accumulated value in the Total Register only when the weight returns to zero (0±1% of full scale). When a weight that meets the minimum accept limit, settles (no motion), the Total LED indicator will flash three times. If the weight changes to a new settled value the LED will flash again indicating that
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the previous settled reading has been replaced. The last settled reading is what will be used for totalizing when the scale returns to zero. The user must take caution that when removing the load the scale does not go out of Motion or a possibly erroneous reading could occur. The last settled weight is actually added to the total when the scale returns to less than 1% of full scale. The Total LED will flash for a steady 4 seconds indicating the weight has been totaled and the total value will be shown briefly.
Note: MSI can modify or supply the Porta-Weigh Plus with a “maxi­mum settled weight mode” AutoTotal. Contact factory for details.
Action:
AUTO
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Push TOTAL.
1) The message "TOTAL ON" appears briefly, then "AUTO ∑"
annunciator.
2) Pick up the weight to be totalized. The LED will flash three or more times when the weight is settled.
3) Set down the weight. The screen displays the new total and will indicate “x TOTAL ” where x is the number of totaled weighments up to 9999.
The total key is used as a Total Enable, Total Off, toggle key which is indicated briefly on the message display (i.e. “TOTAL ON” or “TOTAL OFF”. Auto Totalizing will only occur in the TOTAL ON mode.
The Auto Total On mode is indicated by an “AUTO ∑” annuciator on the LCD .
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