The MSI-4260 Port-A-Weigh is a combination of the sound and proven mechanical
design of the industry standard MSI-4260 with today’s most advanced electronics to
provide a superb feature set unmatched by any crane scale in its class or price range.
The MSI-4260 is versatile, reliable, accurate and user friendly to operate.
The MS
OSHA safety standards
and RF Remote Display (using the MSI-8000 Remote Display) are available to further
enhance the performance and application versatility of the MSI-4260.
If you have any questions or comments please contact
I-4260 is designed to meet or exceed requirements of applicable ASME, ANSI,
. Multiple options and accessories, including RF Remote Control
Measurement Systems International
Phone (toll free): 1-800-874-4320
Authorized distributors and their employees can view or download this
manual from the Measurement Systems International site at:
www.msiscales.com.
Introduction 1
1.1Safety Section
CAUTION
WARNING
Important
WARNING
Safety Symbol Definitions:
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards that
are exposed when guards are removed.
Indicates a potentially hazardous situation that, i
result in minor or moderate injury.
Indicates information about procedures that, if not observed,
could result in damage to equipment or corruption to and loss of
data.
Do not operate or work on this equipment unless you have read and
understand the instructions and warnings in this manual. Contact
any Measurement Systems International dealer for replacement
manuals. Proper care is your responsibility.
f not avoided may
General Safety
Failure to heed may result in serious
DO NOT allow minors (children) or inexperienced persons to operate this unit.
DO NOT stand near the load being lifted as it is a potential falling hazard. Keep a
safe distance.
DO NOT use for purposes other then weigh
DO NOT use any load bearing component that i
dimension.
DO NOT use the Scale if any of the components of the load train are cracked,
deformed, or show signs of fatigue.
DO NOT exceed the rated load limit of the Scal
structure.
DO NOT allow multi-point contact with the hook, shackle, or lifti
Scale.
DO NOT allow high torque on the Scale unless it is specifically designed for high
torque.
DO NOT make alterations or modifications t
devices.
DO NOT use improperly rated or sized shackl
shackles.
DO NOT remove or obscure warning labels.
For guidelines on the safe rigging and l
dynamometers, read the "MSI Crane Scale Safety and Periodic Maintenance
Manual" (available at www.msiscales.com).
Keep hands, feet and loose clothing
There are no user serviceable parts within the MSI-4260. Any repairs are to be
performed
by qualified service personnel only.
away from moving parts.
t taking or dynamic load monitoring.
o the Scale or associated load bearing
oading of overhead scales and
injury of death.
s worn beyond 5% of the original
e, rigging elements, or the lifting
ng eye of the
es. Use only MSI recommended
2 MSI-4260 Port-A-Weigh Operator’s Manual
st
ZEROTAREUSER
es
POWER
T
F
5 digit 1.2/30.5 mm
high brightness LED
weight display
RS-232 Serial Port
IP-68 rated push buttons
User Programmable
Function Key
Sealed calibration
switch
LED annunciators
Push button legend
Acknowledge
annunciator
Key Descriptions
es
st
ZERO
T
F
POWER
Figure 1-1 MSI-4260 Front Panel
Power Key - Turns the MSI-4260 On and Off.
Zero Key - Used to zero out residual weight on the scale.
TARE
USER
Tare K e y - removes weight of containers, trucks or carriers and places
the scale in the Net weight mode.
TARE key functions Tare In, Tare Out.
To see the gross weight without resetting the Tare value, program the
USER key
User Key- Programmable to user selectable functions. These are
as NET/GROSS.
described in the USER key Setup section. This key is defaulted to the
TEST function.
Introduction 3
1.2General Information
1.2.1Operator’s Manual & MSI-4260 Conventions
1. Keys used in operations are printed in BLUE and capitalized.
2. Screen shots that are used in menus are displayed in RED and shown in a
7-segment font. Not all characters can be displayed with this font, but a close
approximation is shown.
3. If a function key does not work, it is probably because the MSI-4260 is not setup
to support the key. For example, if the Function Key is set for
also setup the TOTAL mode in the Setup Menu.
4. When in Setup Menus, the ZERO key drops back one menu level. At the root
menu level, the ZERO key stores the changes and returns to the weight mode.
5. When in Setup Menus, the POWER key returns you directly to the Weight
Display without storing the changes.
6. When in Setup Menus, the USER key functions as the scroll key.
7. When in Setup Menus, the TARE key functions as the ENTER/SELECT key.
TOTAL, you must
4 MSI-4260 Port-A-Weigh Operator’s Manual
1.3MSI-4260 Annunciators
The MSI-4260 uses blue and red LEDs to indicate weight mode and other
information.
The STABLE annunciator indicates that the weight has settled within
the motion window (usually ±1d). When this symbol is off the scale
will not zero, tare, or totalize.
0
PK
NET
TTL
x1K
BT
kg
lb
Center-of-Zero – Indicates the weight is within 1/4d of zero.
PEAK - Indicates the scale is in peak hold mode.
NET - Indicates the scale is in Net weight mode.
A Tare weight is subtracted from the gross weight.
TOTAL - (Blue LED) Indicates the scale is displaying the Total weight.
This is a temporary display lasting less than 5 seconds.
X1000 - (Blue LED) Usually used in conjunction with the TOTAL LED
to allow accumulation of weight beyond the 5-digit display capacity.
LO BATT - Appears when approximately 10% of battery life remains,
LED blinks when automatic shutdown is eminent.
kg - (Red LED) Indicates weight display is in kilograms.
lb - (Red LED) Indicates weight display is in pounds.
SET POINTS - User programmable set points for early overload
warnings.
Blue LED - Setpoint 1
Green LED = Setpoint 2
Red LED - Setpoint 3
ACK - Acknowledge LED is used to provide feedback to the
operator that incoming remote commands have been received
(Green LED).
Also used for acknowledging successful Auto-Total operations.
casting).
Initiates full digital calibration procedure.
Standard, can be disabled internally
minutes (operator determined) of no scale activity
Prolongs battery life by dimming LED display after 5, 15, or 30
minutes of no activity
• OFF, Low (LO)
• Medium (HI-1)
• High (HI-2)
1000 kg or lb
indicator panel.
Set Point relay options are available, contact factory.
Table 1-1. Specifications
6 MSI-4260 Port-A-Weigh Operator’s Manual
WARNING
Service
Counter
Construction
OPTIONS
Wireless
Remote
Controler
Wireless
Remote Display
Two independent 32 bit registers;
• Register 1 updated each time weight exceeds 25% of capacity;
• Register 2 updated each time weight exceeds overload;
When register 1 exceeds 16383 or register 2 exceeds 1023, display
reads “LCnt” for load cell counter;
Test function shows the two readings in order
All features are housed in heavy duty, cast aluminum housing
onsisting of three sections:
c
• The front of the scale houses the display, controls and all
electronics
• The center section contains the load cell, lifting eye and hook
• The rear of the scale features a quick access battery
compartment
Table 1-1. Specifications
m) typical range Line-of-Sight. Uses 418 MHz (USA)
50 (15
handheld transmitter. 315MHz and 433MHz options are available
for international applications
100 (30m)
handheld transceiver.
typical range Line-of-Sight. Uses 802.15.4, 2.4GHz
Table 1-2. Options
The MSI-4260 Port-A-Weigh scale has a safe mechanical
overload of 200%, and an ultimate overload of 500%. Overloads
greater than 500% may result in structural failure and dropped
loads. Dropped loads may cause serious personal injury or death.
Introduction 7
1.5Features
• Designed to meet or exceed applicable US and international safety standards.
• Up to 100 hours of weighing time utilizing Automatic Sleep Mode.
• Automatic Power Off conserves battery life by sensing no activity after 15, 30,
45 or 60 minutes, determined by operator, and turns off power.
• Automatic sleep Mode preserves battery life by dimming the LED display after
5, 15, or 30 minutes of no activity.
• Rugged construction throughout. Buttons are sealed and rated for over 1 million
operations.
• Precise high resolution (2500 division standard and up to 10,000 possible) 24 bit
A/D conversion coupled with advanced RISC micro controller provides world
class features and accuracy.
• Five large, 1.2 inch (30.5 mm) LED digits for clear weight readings from a
distance. Display tilted down for easier viewing from below.
• Easy to maintain: Full digital calibration assures reliable, repeatable
measurements. Can be calibrated without test weights using MSI C-Cal
technology.
• Selectable for kg/lb unless prohibited by LFT regulations.
• Automatic or manual weight totalization for loading operations.
• Easily customized for special applications.
• Hi speed PEAK Mode for wire and rope stress analysis.
• Three Set Points can be set for any in-range weight for operator alerts or process
control.
• ScaleCore Technology providing quick and easy software updates and
calibration/setup backup.
• Two Service counters ensure Load Train safety by warning the user to perform a
Load Train safety check when the lift count gets high or the scale has been
overloaded repeatedly.
1.6Options
Options which you may have ordered with your Port-A-Weigh may include the
following:
• RF Remote Controller
• RF Remote Display
• 802.11 WiFi Connectivity
• 85-265 VAC input power.
• Audible Alarm (triggered by Set Point 1)
1.7Unpacking
When unpacking the scale from the shipping container, ensure that all assembly parts
are accounted for. Check the scale for any visible damage and immediately report any
damage to your shipper. It is advisable to use the original shipping container when
shipping or transporting the MSI-4260.
8 MSI-4260 Port-A-Weigh Operator’s Manual
1.8Installation
Note
WARNING
Important
The MSI-4260 features a heavy duty, cast aluminum enclosure rated at NEMA 4 IP
66. It installs easily by hanging it on the crane, using properly sized shackles.
Please refer to MSI’s brochure, “Crane Safety” when installing
model
MSI-4260
.
One of the most common installation problems is using an oversize shackle or too
large a hook to interface with the MSI-4260. This can cause off center loading and
stress points that will reduce the life of the lifting eye or hook.
Use the appropriate interface hardware for
• If your interface hardware does not fit
the capacity of the scale.
properly, MSI can supply the MSI-4260
with oversize lifting eyes or shackle interfaces.
• If the crane hook is too large to fit in the lifting eye with s
ingle point interface,
then install the scale using adaptive rigging.
• If multiple attachments are needed, use a shackle or
ring to attach the multiple
lines to thus keeping a single point attachment to the scale.
Single point attachments are necessary to ensure the safety and
accuracy of the scale system.
Regular maintenance inspections of the liftin
performed to ensure safety. Pay particular attention for signs of
stress on any element in the load train.
g system should be
Introduction 9
1.9Ba tte ry Pa ck
Note
Note
The MSI-4260 is powered by a 12 volt Sealed Lead Acid rechargeable battery.
The battery will operate for up to 100 hours (depending on LED brightness setting)
befo
re requiring recharging.
In order to conserve battery life, the scale inc
which senses operational status for no activity after 15, 30, 45, or 60 minutes, and
turns the scale off.
An additional battery saving feature is the Automatic Sleep
preserves battery life by dimming the display after 5, 15, or 30 minutes of no scale
activity.
Charging time for a completely discharged battery is up to 8 hours. A spare battery
pack is recommended to
To obtain maximum service life from your batteries they should be stored
between -4°F and 122°F (-20°C and +50°C). Stored batteries should be
recharged every three months. Battery is fully charged when the status
indicator is flashing.
keep the MSI-4260 in continuous operation.
1.9.1Battery Life
The MSI-4260 battery life depends on a number of factors:
• Brightness of the LED Display and number of segments lit.
• Amount of RF activity, and the age.
• Condition of the SLA (sealed lead acid) battery.
The MS
approximately 10.5V. You must recharge the battery when this happens.
SLA batteries do not suffer from memory effects and actually benefit from frequent
recharging. Recharge the battery whenever it is convenient even when it still has
available life.
Due to the maintenance discharge imposed on the battery by the M
electronics, do not store the MSI-4260 with the battery inside. Remove the battery
if it will not be used for more than 2 weeks.
I-4260 will automatically turn the scale off when the SLA battery drops to
Leaving a discharged battery in the scale, which has a maintenance
battery drain, can result in a deep discharged battery which will shorten
its service life.
ludes an Automatic Power Off Mode
Mode. This feature
SI-4260
1.9.2Battery Use Guidelines
• Recharge whenever convenient. Do not wait for the scale to shut itself off if your
work situation permits.
• If you need the scale continuously
the drained battery as close as possible to the low battery warning, or earlier.
• SLA Batteries that have not been deep discharged should withstand 500 to 1500
char
ging cycles.
• The low battery warning will indicate about 2-4 hours of additional use before
the MSI-
•If the MS
4260 turns itself off.
I-4260 is not going to used again soon, remove the SLA battery to
prevent deep discharge while the unit is in storage.
• Recycle the battery to an authorized recycling
20 hours or less.
10 MSI-4260 Port-A-Weigh Operator’s Manual
, keep a fully charged spare battery. Replace
center when average life drops to
1.9.3Battery Charger
Note
Charge Indicator Light
Amber = Charging
Green = Float
Note
Note
Note
Each MSI-4260 is shipped with a battery charger designed to charge and maintain the
battery. Exact charging time will depend on the degree of discharge of the battery. A
battery removed when the low battery warning first appears should take about 4 hours
to fully charge.
When the battery is new, it might take significantly longer for the initial
charge. MSI recommends charging a new battery for 24 hours. It might
take several charge/discharge cycles before full capacity is reached.
Deep discharged batteries will also take significantly longer to charge.
Figure 1-2 Batte ry Charger
The charger is a universal input type and is rated for 100-240VAC, 50-60Hz. AC
power cords
Using the Charger
1. Remove the battery from the MSI-426
2. Connect the charger assembly to the AC supply (86-260VAC). The charge
3. Plug in the polarized connector to the jacks on the battery.
4. The Charge Status light should turn AM
5. Charge until the status light turns GREEN.
When the charge cycle is complete you can (and should) leave the battery on the
charger until it is needed. The charger keeps a maintenance float charge on the battery
to ensure the best possible operation times. For scales that are in high usage, MSI
recommends obtaining a spare battery so one can always be on the charger.
suitable for any world location are available from MSI.
0. See Figure 1-3.
icator light should be green.
ind
If the power status light fails to illuminate, check your AC power
connection and make sure the Vin jack is fully seated. AC power cords
suitable for any world location are available from MSI.
BER indicating fast charge.
The charger is a 3 stage float charger that can be left on the battery
indefinitely. It has a dual color LED to indicate the charging state:
RED – Fast Charge Mode.
GREEN – Charged or Float Charge.
If the status light remains Green when the battery is first plugged in, the
batt
ery may be defective.
To obtain maximum service life from your batteries, the manufacturer
suggests recharging after each 20 hours of use. Continuous deep
discharging will reduce maximum battery life cycle estimated at 2000
cycles.
Introduction 11
1.9.4Battery Removal & Replacement
CAUTION
Important
1. Turn the MSI-4260 Off.
2. With one hand, hold the battery access cover.
3. Release the two latches holding the battery access cover. Remove the latch by
sing in on the spring catch, and pull on the latch lever.
pres
4. Carefully lower the cover and when possible, hold the
battery might be loose and subject to falling.
5. Remove the battery by pulling straight back.
6. Install a fully charged battery by plugging it in to the exposed battery jacks. The
MSI-426
0 may or may not turn on once the new battery is installed.
7. Reseat the access panel.
8. Reset the latches. Make sure the latches are completely latched and the plate is
firmly in place.
battery in place. The
Figure 1-3 Remove Battery
Periodically, inspect the battery latches for fit. Adjust the screw
latch by rotating the catch on its threads to maintain a tight seat
on the battery O-ring.
The 12V Sealed Lead Acid Battery can be a dangerous falling
hazard. When opening the battery hatch, be sure to hold the
battery to prevent it from falling. These batteries contain Lead
and should be recycled when it has reached its end of life.
12 MSI-4260 Port-A-Weigh Operator’s Manual
1.10 Com m P ort
1
2
3
4
5
6
7
8
(NC) 9
Brown (TD)
Black (RD)
Blue (GND)
Grey (CTS)
White (RTS)
Jumper 1-6-4
RS-232 DCE
9-Pin Female ‘D’
Solder Cup View
Standard wiring for direct
4260 to Computer connection
1
2
3
4
5
6
7
8
9 (NC)
Brown (TD)
Black (RD)
Blue (GND)
Grey (CTS)
White (RTS)
Jumper 1-6-4
RS-232 DTE
9-Pin Male ‘D’
Solder Cup View
Wiring for direct 4260 to
Printer/Scoreboard connection
The MSI-4260 has a single Comm Port allowing access to the embedded ScaleCore
through the Terminal Access Mode or MSI Software. The Terminal Access Mode is
used for updating scale firmware while MSI Software can be used for calibration and
configuration, backup and adjusting scale settings. This Comm Port is not intended
for output use as it is usually impractical to use a cable connected port on a Crane
Scale.
1.10.1 Comm Port Cables
The MSI-4260 comes standard with one Comm Port Cable wired for RS-232 (MSI P/
N 501705-0001) following the AT standard for 9 pin serial cables (DCE). An unterminated cable is available (MSI P/N 12023) if you wish to wire your own serial
cable for RS-232.
Comm Port Cable Color Code RS-232
• Brown – Transmit output from CellScale, connect to receive
• Black – Receive input to CellScale, co
• Grey – CTS Input to CellScale. Connect to R
nnect to transmit of DTE.
TS or RTR output of DTE.
• White – RTS/RTR output from CellScale. Connect to CTS input of DTE.
• Blue – Signal Ground
• Drain Wire – Connect to metal shell.
of DTE.
Figure 1-4 Comm Port Cable Assignments
Introduction 13
1.11 Servicing the MSI-4260
MSI’s Dealer Network provides both on-site and depot servicing of MSI-4260 Crane
Scales. Please contact your local dealer. MSI also operates a service center for all our
products.
Contact MSI Service at 1-206-433-0199 to obtain an RMA (returned material
aut
horization). Due to the weight and size of many of our products, it is not always
necessary to return the whole scale. If the electronics are at fault, you can often return
just the front casting section. See Figure 1-5.
There are no user serviceable parts inside the M
with module and harness swaps.
SI-4260. Depot repair is performed
Figure 1-5 Remove Front Casting
To remove front casting electronics
1. Remove 4 Cap Screws.
2. Unplug connectors.
14 MSI-4260 Port-A-Weigh Operator’s Manual
package:
1.12 RF Connectivity
The MSI-4260 has several options for RF Connectivity:
1. 802.15.4 – Standards based DSSS (Direct Sequence Spread Spectrum)
connection at 2.4 GHz This is used for connectivity to MSI’s Model 8000 hand
held remote display. It can also be used with a 802.15.4 modem to connect to
scoreboards or computers.
2. 802.11b,g,n – Standards based DSSS WiFi connection at 2.4 GHz. For operation
on an 802.11 Access Point to Ethernet networks.
This Operator’s Manual will cover option 1 as it is the most common.
Options 2 and 3 are detailed in option manuals.
1.12.1 FCC Statement (for 802.15.4 Option)
Contains FCC ID: OUR-XBEEPRO
The enclosed device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions: (i.) this device may not cause harmful interference and
(ii.) this device must accept any interference received, including interference that may
cause undesired operation.
1.12.2 International RF Certs (for 802.15.4 Option)
Canada Radio Cert. No.: IC: 4214A-XBEEPRO
Australia & New Zealand: AS4268:3000
Japan: Certificate of Radio Equipment in Japan No.: 08215111/AA/02
Europe and much of Asia:
The product is compliant with the following standards and/or other normative
documents:
Safety (article 3.1A) EN60950-1:2001
EMC (article 3.1b) ETSI EN 301 489-1 v1.7.1 (2007-04) In accordance with the
specific requirements of ETSI EN 301 489-17 v1.2.1 (2002-08)
Spectrum (article 3.2) ETSI EN 300 328 v1.7.1 (2006-10)
Introduction 15
2.0Operation
es
POWER
st
ZERO
Note
2.1 Power
To turn on the power.
1. Press
• LED will light all segments at full brightness as a display test.
• Display brightness will change to the setting determined in the Display
• Software version number will display.
• The M
2.2 Zero
Sets the Zero reading of the Scale. Use the ZERO key to take out small deviations in
zero when the scale is unloaded. (See Section 2.3 for zeroing (Taring) package or
pallet weights)
1. Press
Rules for Use:
• Works in GROSS mode or NET mode. Zeroing while in Net mode will zero
• The scale must be stable within the Motion window
• The scale will accept a zero setting over the full Range of the scale (NTEP
, the following will display in order:
Menu.
SI-4260 is ready for use.
The weight reading must be stable within the motion window for the zero
function to work.
The scale digits display 0 (or 0.0 or 0.00, et
The backup memory in the MSI-4260 stores the zero reading, and can
restore it
even if the power fails.
c).
the gross weight causing the display to show the negative Tare value.
. The scale will not zero
if the stabilizer annunciator is off. The Scale will “remember” that it has a
zero request for 2 seconds. If motion ceases within the motion window in
that time, the scale will zero.
an
d other Legal-for-trade models may have a limited zero range). Zero
settings above 4% of full scale will subtract from the overall capacity of the
scale.
For example if you zero out 100 lb on a 1000 lb scale the overall capacity of
the scale will
reduce to 900 lb, plus the allowed over-range amount.
16 MSI-4260 Port-A-Weigh Operator’s Manual
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