RIB K400 FCM User Manual

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K400

ITALIANO pag. 05 / FRANÇAIS page 16 / ENGLISH page 27 / DEUTSCH Seite 38 / ESPAÑOL pág. 49

Operatore Operateur

Operator

Torantrieb

Operador

Alimentazione

Alimentation

Power Supply

Stromspannung

Alimentacion

Con quadro

Avec coffret

With control board

Mit Steuerung

Con panel

electronico

Peso max cancello

Poids maxi portail

Max gate weight

Max Torgewicht

Peso máx verja

Spinta max

Poussée maxi

Max Thrust

Max Schubkraft

Max Empuje

Coppia max

Couple maxi

Max torque

Max. Drehmoment

Coppia max

Finecorsa

Fins de course

Limit switch Endschalter

Final de carrera

Codice

Code Code Code

Codigo

K400

230V 50/60Hz

K 24V-CRX 400 kg / 881 lbs 434 N 14,7 Nm

elettromeccanici

électromagnétiques

electromechanical

elektromechanisch

electromecánicas

AA40900

magnetici

magnétiques

magnetic magnetisch magnéticas

AA40905

120V 60Hz

elettromeccanici

électromagnétiques

electromechanical

elektromechanisch

electromecánicas

AA40901

magnetici

magnétiques

magnetic magnetisch magnéticas

AA40906

G B

SYSTEM LAY-OUT

1 - K400 operating device 2 - External photocells 3 - Rack of Module 4 4 - Key selector 5 - Radio antenna 6 - Blinker 7 - Limit switch plate (cams) 8 - Mechanical strip 9 - Mechanical strip 10 - Internal Photocells 11 - Photocell columns 12 - Mechanical stops

TECHNICAL DATA

K400

Max. leaf weight kg 400

Operating speed m/s 0,15÷0,33

torque Nm 434

Thrust force with constant turns

N 14,7

Rack module

M 4

Power supply 230V~ 50Hz 120V~ 60Hz

Motor capacity W 70

Power absorbed A 1 2

Normative cycles n° ∞ - 30s/2s

Daily operations suggested n° 78

Service % 100

Guaranteed consecutive cycles

n° 16/5m

Grease COMLUBE LHITGREASE EP/GR.2

Weight of electroreducer kg 9,8

Noise db <70

Working temperature °C -10 ÷ +55

Protection IP 54

Measurements in mm/inch

TECHNICAL FEATURES

Irreversible operating devices for sliding gates with a maximum weight of 400 kg / 881 lbs.

The irreversibility of this operating device allows you to avoid using any electric lock for an effective closing of the gate.

284

287

159

197

INSTALLATION K400

CHECKING BEFORE THE INSTALLATION

!! THE GATE SHALL MOVE FRICTIONLESS !!

N.B.: Gate features must be uniformed with the standards and laws in force. The door/

gate can be automated only if it is in a good condition and its conditions comply with the EN 12604 norm.

- The door/gate leaf does not have a pedestrian door. In the opposite case it is necessary to take the appropriate steps, in accordance with EN 12453 norm (for instance; by preventing the operation of the motor when the pedestrian door is opened, by installing a safety microswitch connected with the control panel).

- Besides the electrical or mechanical limit switches available on the operators, there must be, on both ends of the installation, a fixed mechanical stopper which stop the gate in the unlikely event of ill functioning of limit swithces on the operators. For this reason the fixed mechanical stopper must be of an adeguate size to withstand the static and kinetic forces generated by the gate (12) (fig. 2).

- Gate columns shall have anti-derailment guides on their top (fig. 3), to avoid the unintentional gate release.

N.B.: Remove mechanical stops like the one in fig. 3. No mechanical stops shall be on top of the gate, since these mechanical stops are not safe enough.

Parts to install meeting the EN 12453 standard

COMMAND TYPE

USE OF THE SHUTTER

Skilled persons

(out of public

area*)

Skilled persons

(public area)

Unrestricted use

with manned operation

A B non possibile

with visible impulses (e.g. sensor)

C or E C or E C and D, or E

with not visible impulses (e.g. remote control device)

C or E C and D, or E C and D, or E

automatic C and D, or E C and D, or E C and D, or E

* a typical example are those shutters which do not have access to any public way A: Command button with manned operation (that is, operating as long as activated),

like code ACG2013 B: Key selector with manned operation, like code ACG1010 C: Adjustable power of the motor D: Safety strips and/or other safety devices to keep thrust force within the limits of

EN12453 regulatiON - Appendix A. E: Photocells, like code ACG8026 (To apply every 60÷70cm for all the height of the

column of the gate up to a maximum of 2,5m - EN 12445 point 7.3.2.1)

RELEASE

To operated after the power supply to the motor has been interrupted.

In order to operate the gate manually, simply open the door, insert the key, turn it clockwise and pull the lever (Fig. 4). In order to carry out the manual operation of the gate leaf the followings must be checked:

- That the gate is endowed with appropriate hanDLes;

- That these appropriate hanDLes are placed so to avoid safety risks for the operator;

- That the physical effort necessary to move the gate leaf should not be higher than 225 N, for doors/gates for private dwellings, and, 390N for doors/gates for commercial and industrial sites (values indicated in 5.3.5 of the EN 12453 norm).

To re-lock the motor, turn the key counter-clockwise and press the lever in place.

G B

MOTOR AND RACK FITTING

Operator K400 comes with a base plate for vertical adjustment. Such adjustment proves to be useful to set a 1mm clearance between the drive gear and the rack. Insert the two 4MA self-locking nuts which are needed to ﬁx the cover of the K400 operator before securing the operator to its base plate using the nuts and ﬂat washers 8MA 8x26 provided (see Pict. 5). The base plate features two hooks that can be used to secure the system on the ground (Fig. 6). The rack shall be fitted over the motor support, at a certain distance from it. Its height can be adjusted thanks to the holes In the rack. The towing gear must have at least 1 mm of backlash compared to the rack (Fig. 7). The height is adjusted to prevent the gate from resting on the driving gear of the K as it moves. To fix the rack on the gate, drill some Ø 5 mm holes and thread them using an M6 screw tap. The driving gear needs some 1 mm clearance from the rack.

LIMIT SWITCH FITTING

In order to determine the travel of the moving part, place two cams at the ends of the rack (Fig. 8, 9).

Move the cams on the rack teeth to adjust their opening and closing travel. To fix the cams to the rack, tighten the screws issued. N.B: In addition to the electric stop cams mentioned above, you must also install strong mechanical stops preventing the gate from sliding out of the top guides.

Measurements in mm

G B

0÷50

50÷54

159

100

0÷50

284

K400 FCM

K400 FCE

ELECTRIC CONNECTIONS

K 24V-CRX cod. AC08006

G B

24Vdc 20W

24Vac

10Vac

ANTENNA 433 MHz

STOP

24Vdc 0,4A ±15%

TIMER

ENCODER

L.S. OPEN

AND CLOSE

FUSE T 1,6A

POWER SUPPLY

230Vac 50Hz

TRANSFORMER

ANTENNA BRAIDING

COMMON

PHOTOCELLS

EDGE

OPEN

SINGLE COMMAND

PEDESTRIAN

24Vdc 10W

BACKUP BATTERIES FOR BATTERY CHARGER BOARD (OPTIONAL)

A+TEST / A-

SAFETY DEVICE AUTO-TEST OR ENERGY SAVING (LOW POWER) WITH BATTERY OPERATION

MANUAL

RELEASE

SAFETY

MAINTENANCE

To be carried out exclusively by skilled persons after the power supply to the motor has been interrupted.

Periodically, when the gate is standstill, clean and keep the guide free from stones and dirt.

REMOVE THE TRANSPARENT COVER FROM THE TOP OF THE ELECTRONIC BOARD BY UNSCREWING ITS 3 SCREWS.

POINT A - ELECTRIC CONNECTIONS

G B

B – SETTINGS

DIP 1 adjust stroke in line with electrical or magnetic limit

switches (point C) DIP 2 programme full opening (point D) DIP 2-1 programme pedestrian opening times (point E) DIP 1-2 save/delete radio codes for full opening control (point F) DIP 1-2 save/delete radio codes for pedestrian opening control (point G)

CONTROL MICRO-SWITCHES DIP 3

ON - gradual start enabled OFF - gradual start disabled

DIP 4

ON - photocells enabled only when closing OFF - photocells always enabled

DIP 5

ON - heater enabled OFF - heater disabled

DIP 6

ON - radio, k butt button and pedestrian control enabled in automatic mode OFF - radio, k butt button and pedestrian control enabled in step-by-step mode

DIP 7

ON - current sensor enabled OFF - current sensor disabled

DIP 8

ON - instant re-closing after transit on enabled photocell OFF - instant re-closing after transit on disabled photocell

DIP 9

ON - mode on always, even with remote control enabled OFF - mode on always, even with control buttons enabled

DIP 10

ON - edge auto-test enabled OFF - edge auto-test disabled

DIP 11

ON - pre-flashing enabled OFF - pre-flashing disabled

DIP 12

ON - available OFF - available

DIP 13

ON - function dedicated to gear motor K800 OFF - function dedicated to gear motor K400

DIP 14

ON - enable SUN/MOON radio system OFF - enable SUN-PRO radio system

PROG. > PROGRAMMING KEY.

MEMORY > EXTRACTIBLE MEMORY CONTAINING FUNCTIONAL DATA AND RADIO

CODES.

SW > CONNECTOR FOR SOFTWARE UPGRADE.

J1 A- COMMON WIRE OF ACCESSORIES POWER SUPPLY AND EDGE AUTO-

TEST

A+ POSITIVE FOR 24Vdc POWER SUPPLY TO ACCESSORIES

A+ TEST POSITIVE FOR 24Vdc POWER SUPPLY TO EDGE AUTO-TEST

NEGATIVE FLASHER 24Vdc 20W

POSITIVE FLASHER 24Vdc 20W

SIGNAL OPEN GATE INDICATOR 24 Vdc MAX 10 W

J2-J3 BATTERY

CHARGER

CONNECTORS FOR BATTERY CHARGER BOARD (CODE ACG4667

OPTIONAL) J4 10V CONNECTORS FOR SECONDARY 10 VAC TRANSFORMER J5 BAT BATTERY CONNECTORS (OPTIONAL) J6 24V CONNECTORS FOR SECONDARY 24 VAC TRANSFORMER J7 SECURITY

LOCK

CONNECTOR FOR MANUAL RELEASE SWITCH

J8 LIMIT

SWITCH

CONNECTOR FOR ELECTRICAL OR MAGNETIC LIMIT SWITCHES

J9 MOTOR CONNECTOR FOR 24Vdc MOTOR AND 5VDC ENCODER J10 X K800 CONNECTORS FOR MOTOR K800 CONNECTION (DO NOT USE) J11 COM CONTACTS COMMON WIRE (GND)

STOP STOP PULSE CONTACT (NC) PHOT PHOTOCELLS CONTACT (NC) EDGE EDGE CONTACT (NC)

PED PEDESTRIAN OPENING PULSE CONTACT (NO)

CLOSE CLOSE PULSE CONTACT (NO)

OPEN OPEN PULSE CONTACT (NO) KBUT SINGLE PULSE CONTACT (NO) B.I.O. CONTACT (NO) DEDICATED TO A CLOCK

J12 ANTENNA TERMINALS DEDICATED TO CONNECTION OF A 433.92 MHz

ANTENNA

J12

J8J9

J10 J7

J11

Trimmer TCA Trimmer RUN

EXTERNAL MAINS POWER SUPPLY TO BOARD 230 Vac 50/60 Hz (120 Vac 60 Hz on request) F > PHASE N > NEUTRAL

> EARTH

F1 T1,6A FUSE ON MAIN POWER TERMINAL

RESERVED > CONNECTOR RESERVED TO FACTORY CONTROLS.

RUN > TRIMMER FOR MOTOR SPEED ADJUSTMENT.

With this trimmer it is possible to adjust the motor speed (set by default at half the speed). The adjustment is quite useful to align the automation with the European standards on impacts.

For gates weighing from 0 to 200 kg is recommended to set the RUN trimmer from 1/2 to MAX. For gates weighing from 200 to 400 kg is recommended to set the RUN trimmer from MIN to 1/2.

Note: the slow motion is not adjustable, as it is calculated automatically.

TCA > FULL OR PEDESTRIAN AUTOMATIC CLOSING TRIMMER

Not enabled by default and led DL3 off (trimmer rotated fully counter-clockwise). With this trimmer it is possible to adjust the time before the full or pedestrian automatic closing. Full or pedestrian automatic closing can be enabled only with the door fully (full) or partly (pedestrian) open and led DL3 on (with trimmer rotated clockwise). The pause time can be adjusted from a minimum of 2 seconds to a maximum of 2 minutes.

GRADUAL START

If DIP 3 is ON, gradual motion for 1 second is enabled with every start.

LED SIGNALS

DL1 programming signal enabled (red) DL2 encoder status signal (green) DL3 automatic closing time signal (red) DL4 manual unlock micro-switch signal (red) DL5 closing gate signal (red) DL6 opening gate signal (green) DL7 closing limit switch signal (red) DL8 opening limit switch signal (green) DL9 3.3V micro-controller voltage presence signal (yellow) DL10 radio code programming signal (two colours) DL11 programmer connected signal (red) DL12 stop contact signal (red) DL13 photocell contact signal (red) DL14 edge contact signal (red)

Buzzer > signals various functions, see table of visual and sound signals.

Fuses

F2 T 300 mA functional logic safety fuse F3 T 10 A motor safety fuse

C – ADJUST STROKE IN LINE WITH ELECTRICAL OR MAGNETIC LIMIT SWITCHES

This control has the task of facilitating system commissioning or any subsequent adjustments for the installer. 1 - Unlock the operator using the manual release and position the limit switch cams on the

rack, so as to define the gate stroke. 2 - Bring the gate to mid-stroke position and lock the operator. 3 - Set DIP 1 to ON mode = > led DL1 starts flashing. 4 - Press and hold the PROG button (the command is operator-run, open-stop-close-stop-

open-etc...) = > the gate starts at high speed and then slows down until it reaches the

limit stop. Check that the gate stops in the desired position. If not, move the limit switch

cams and try again. Check the limit switch on the opposite side. 5 - You can adjust the high speed during the first 5 seconds of operation by rotating the RUN

trimmer. Rotating the RUN trimmer clockwise, the speed increases. The RUN trimmer is

set by default to mid-stroke. 6 - When done, reset DIP 1 to OFF. Led DL1 goes off signalling exit from the control.

IMPORTANT: During this operation, the stop button, edges and photocells are not enabled.

D – PROGRAMME FULL OPENING*

Caution: If the inputs STOP, PHOT and EDGE are not connected, run jumpers

between COM-STOP, COM-PHOT and COM-EDGE before you proceed with programming.

1 - IMPORTANT: TO PROPERLY PROGRAMME THE OPENING, YOU MUST POSITION THE

GATE AT ABOUT 20 CM FROM THE CLOSING LIMIT-SWITCH.

2 - Set DIP 2 to ON mode = > led DL1 starts flashing. 3 - Press the PROG button. The gate will begin a series of movements. DO NOT PASS IN

FRONT OF THE PHOTOCELLS WHILE THE GATE IS MOVING. 4 - The programming stops when the gate is closed and led DL1 is off. 5 - Set DIP 2 to OFF.

Note well: If at the end of the programming procedure the trimmer RUN is moved, the

programming procedure must be repeated.

Note: the starting point is calculated automatically by the control unit when programming the

times and is enabled 50 ÷ 60 cm before reaching the opening or closing limit stop.

To repeat the programming procedure, position the DIP 2 in the OFF mode, and by using the procedure “C – Adjust stroke in line with electrical or magnetic limit switches” close the gate almost completely, leaving it open for 20 cm. Then, repeat the programming procedure as described above.

D – PROGRAMME PEDESTRIAN OPENING*

When the gate is closed: 1 - First, set DIP 2 to ON and then DIP 1 to ON. Led DL1 starts flashing. 2 - Press the pedestrian button (COM-PED) = > The gate opens. 3 - Press the pedestrian button to stop the gate (the pedestrian opening stroke of the gate is

now set). After 2 seconds the gate will automatically close.. 4 - When done programming the pedestrian opening, set DIP 1 and 2 to OFF.

* When programming, the safety devices are enabled and their intervention stops the

programming (led DL1 shifts from flashing to on steady). To repeat the programming procedure, position DIP 1 and DIP 2 to OFF and by using the procedure “C – Adjust stroke in line with electrical or magnetic limit switches” close the gate completely. Then, repeat the programming procedure as described above.

F - FULL OPENING RADIO CODES PROGRAMMING (MAX 1000 CODES)

CAUTION: before you save the remote controls, use DIP 14 to choose which remote

controls to use:

DIP 14 set to OFF: you can save remote controls with variable code SUN-PRO: SUN-PRO 2CH dual channel - red keys and white led code ACG6210 SUN-PRO 4CH quadruple channel - red keys and white led code ACG6214 SUN-PROX 2CH dual channel - red keys and yellow led code ACG6220 SUN-PROX 4CH quadruple channel - red keys and yellow led code ACG6224

DIP 14 set to ON (default): you can save remote controls with fixed code SUN and MOON: SUN 2CH dual channel - blue keys and white led code ACG6052 SUN 4CH quadruple channel - blue keys and white led code ACG6054 SUN CLONE 2CH dual channel - blue keys and yellow led code ACG6056 SUN CLONE 4CH quadruple channel - blue keys and yellow led code ACG6058 MOON 2CH dual channel - black keys and yellow led code ACG6081 MOON 4CH quadruple channel - black keys and yellow led code ACG6082

CAUTION: You cannot save remote controls with fixed code and remote controls with

variable code simultaneously.

The remote controls can be programmed only when the gate is at a standstill. 1 - First, set DIP 1 to ON and then DIP 2 to ON. Programming led DL10 flashes red for 10

seconds.

2- Within these 10 seconds, press the remote control button (normally channel A). If the

remote control has been saved correctly, two-tone led DL1 turns green and a buzzer tone confirms the saved entry. The 10 seconds for programming the codes are reset automatically with two-tone led DL10 that flashes red to save the next remote control.

3 - To finish programming, let the 10 sec pass or press briefly the PROG. button.

Programming led DL10 stops flashing. 4 - Reset DIP 1 to OFF and DIP 2 to OFF. 5 - End of sequence.

DELETING ALL RADIO CODES RESERVED TO FULL OPENING

The codes can be deleted only when the gate is at a standstill. 1 - Set DIP 1 to ON and subsequently DIP 2 to ON. 2 - Programming led DL10 flashes red for 10 seconds. 3- Within these 10 seconds, press and hold the PROG button for 5 seconds. Code deletion

is indicated by two green flashes of the two-tone led DL10 and 2 tones of the buzzer to confirm the deleted entry. Subsequently, programming two-tone led DL10 flashes red for

10 seconds, and you can enter new codes as shown in the following procedures. 4 - Reset DIP 1 to OFF and DIP 2 to OFF. 5 - End of sequence.

G B

RADIO CODE MEMORY FULL SIGNAL

The signal will only be given when the gate is at a standstill. 1 - First, set DIP 1 to ON and then DIP 2 to ON. 2- Led DL10 flashes green 6 times to signal that the memory is full (1000 codes saved).

Subsequently, programming two-tone led DL10 flashes red for 10 seconds, allowing (if

necessary) to delete all the codes. 4 - Reset DIP 1 to OFF and DIP 2 to OFF. 5 - End of sequence.

G - PEDESTRIAN OPENING RADIO CODES PROGRAMMING (MAX 1000

CODES)

The codes can be programmed only when the gate is at a standstill. 1 - First, set DIP 1 to ON and then DIP 3 to ON. Programming two-colour led DL10 flashes

green for 10 seconds.

2 - Press the remote control button (normally channel B) within the pre-set 10 seconds. If the

remote control has been saved correctly, two-tone led DL1 turns red for an instant, and a buzzer tone confirms the saved entry. The 10 seconds for programming the codes are reset automatically with two-tone led DL10 that flashes green to save the next remote control.

3 - To finish programming, let the 10 sec pass or press briefly the PROG. button.

Programming led DL10 stops flashing. 4 - Reset DIP 1 to OFF and DIP 3 to OFF. 5 - End of sequence.

DELETING ALL RADIO CODES RESERVED TO PEDESTRIAN OPENING

The codes can be deleted only when the gate is at a standstill. 1 - First, set DIP 1 to ON and then DIP 3 to ON. Programming led DL10 flashes green for

10 seconds. 2 - Within these 10 seconds, press and hold the PROG button for 5 seconds. Code deletion

is indicated by two red flashes of the two-tone led DL10 and 2 tones of the buzzer to

confirm the deleted entry. 3 - Subsequently, programming two-tone led DL10 flashes green steady for 10 seconds, and

you can enter new codes as shown in the following procedures. 4 - Reset DIP 1 to OFF and DIP 3 to OFF. 5 - End of sequence.

RADIO CODE MEMORY FULL SIGNAL

The signal will only be given when the gate is at a standstill. 1 - First, set DIP 1 to ON and then DIP 3 to ON. 2 - Led DL10 flashes green 6 times to signal that the memory is full (1000 codes saved).

Subsequently, programming two-tone led DL10 flashes red steady for 10 seconds,

allowing (if necessary) to delete all the codes. 3 - Reset DIP 1 to OFF and DIP 3 to OFF. 4 - End of sequence.

OPERATION OF CONTROL ACCESSORIES

OPENING BUTTON (COM-OPEN)

When the gate is at a standstill, the button controls the opening movement. If pressed during closing, the gate will re-open.

CLOSING BUTTON (COM-CLOSE)

When the gate is at a standstill, the button controls the closing movement.

SINGLE CONTROL BUTTON (COM-K BUT)

If DIP 6 is set to OFF = > it runs a command sequence open-stop-close-stop-open etc. If DIP 6 is set to ON = > it opens the closed gate. If operated while the gate is opening, the

button has no effect. If operated with the gate open, it closes the gate. If operated while the gate is closing, it re-opens the gate.

REMOTE CONTROL FOR BOTH FULL AND PEDESTRIAN OPENING

If DIP 6 is set to OFF = > it runs a cyclical command sequence open-stop-close-stop-open

etc.

If DIP 6 is set to ON = > it opens the closed gate. If operated while the gate is opening, the

button has no effect. If operated with the gate open, it closes the gate. If operated while the gate is closing, it re-opens the gate.

CLOCK FUNCTION - B.I.O. CONTROL (COM-B.I.O.)

The clock function is useful during rush hours, when vehicle traffic is slow (e.g. entrance/exit of workers, emergencies in residential areas, parking lots, etc.).

ENABLING THE CLOCK FUNCTION

By connecting a switch and/or a daily/weekly clock to the “COM-B.I.O.” terminals, you can open the gate (and keep it open) until the switch or clock remain enabled. All command functions are inhibited with open automation. When releasing the switch, or once the set time has lapsed, the automation will shut down instantly.

PEDESTRIAN OPENING BUTTON (COM-PED.BUT)

Command reserved to partial opening and re-closing of the gate. When opening, closing or pausing the pedestrian command, you can control the full opening using any command connected on the board. Using the DIP switches 6, you can choose the operating mode of the pedestrian control button. If DIP 6 is set to OFF = > it runs a cyclical command sequence open-stop-close-stop etc. If DIP 6 is set to ON = > it opens the closed gate. If operated while the gate is opening, the

button has no effect. If operated with the gate open in pedestrian mode, it closes the gate. If operated while the gate is closing, it re-opens the gate.

FULL OR PEDESTRIAN AUTOMATIC CLOSING TRIMMER (TCA) - Not enabled by default and led DL3 off (trimmer rotated fully counter-clockwise).

With this trimmer it is possible to adjust the time before the full or pedestrian automatic closing. The gate can be closed automatically only with the door open, by operating the full or pedestrian control and with led DL3 on (trimmer rotated clockwise to enable the function). Once the gate has been fully opened the pause time can be adjusted from a minimum of 2 seconds to a maximum of 2 minutes. Once the gate has performed the pedestrian opening, the pause time can be adjusted from 2 seconds till a maximum of 30 seconds. This time setting before the automatic closing can be done by adjusting the TCA trimmer and will be in relation to its position. For instance, with the trimmer positioned half way, the pause time after the complete open postion would be 1 minute, whilst it will be 15 seconds after the pedestrian opening.

MANUAL RELEASE (LED DL4)

The position of the unlocking lever is controlled electronically, so if you unlock the operator, the micro-switch contact will open (led DL4 turns off) and the controls are not enabled.

When you reposition the release lever, and after running a command, the first movement will take place at slow speed. Only after completing this first movement, the operator will resume work at the set speed.

OPERATION AFTER BLACK-OUT

At the time of the blackout, gate status is saved in the memory. When mains voltage is restored: If the gate is located on the opening or closing limit switch, operating the control will close or open the gate with the saved data. If the gate is in intermediate position, operating the control will open the gate slowly until it reaches the opening limit switch. After completing this first movement, the operator will resume work at the set speed.

OPERATION OF SAFETY DEVICES

PHOTOCELL (COM-PHOT)

With the photocell enabled, the buzzer emits 1 tone. DIP 4 OFF = > with gate closed, if an obstacle stops the photocell beam, the gate does not

open. During operation, the photocells intervene both during opening (with the gate opening only after freeing the photocell beam), and closing (with reverse motion recovery only after freeing the photocell beam).

DIP 4 ON = > with the gate closed, if an obstacle is in front of the photocell beam and

the control to open the gate is operated, the gate opens (during opening the photocells will not intervene). The photocells will intervene only during closing (with the gate opening after 1 second, even if the photocells are still engaged).

IMMEDIATE GATE CLOSURE AFTER TRANSIT ON PHOTOCELLS

DIP 8 ON and DIP 4 OFF = > while the gate opens, passing in front of the photocells, the

gate will stop. Once it is done transiting, after 1 second the gate closes.

DIP 8 ON and DIP 4 ON = > while the gate opens, passing in front of the photocells, the

gate will continue to open. Once it is done transiting, the gate

will stop and after a pause of 1 second, close. If during closing you have a rapid transit (e.g. Pedestrian), the gate will reopen for two seconds and then close again.

G B

8 OFF => immediate gate closure after transit on photocells disabled.

EDGE (COM-EDGE)

With the edge enabled, the buzzer emits 2 tones. If the edge intervenes while the gate is opening, it will cause the gate to to stop for 2 seconds and then come to a complete stop. If the edge intervenes while the gate is closing, it will cause the gate to to open for 2 seconds and then come to a complete stop.

If the edge remains engaged (contact NO), no automatic movement is allowed. If the edge not installed, jumper connect the COM-EDGE terminals. IMPORTANT: It is recommended to check that the edges are working properly at least once every 6 months.

ALARM FROM EDGE

After an inversion following intervention of the edge, the gate stops and the control unit signals the alarm by activating the flasher for 1 minute and the buzzer for 1 minute (with a 2-tone sound signal every 5 seconds). During or after the alarm minute, you can reset the gate by pressing any control button.

SAFETY EDGE “AUTO-TEST” MONITORING (A+/A- TEST)

Via the A+ TEST input and with DIP 10 set to ON, you can monitor the edge(s) equipped with its/their own power unit connected to the A+/A- TEST terminals (24Vdc). The monitoring consists of a functional test of the edge performed at the end of a complete gate opening. After every opening, closing of the gate is only allowed if the edge(s) has passed the functional test. Caution: Edge entrance monitoring can be enabled with DIP 10 set to ON, or disabled with

DIP 10 set to OFF.

A mechanical edge cannot be monitored, therefore DIP 10 must be set to OFF.

FAILED AUTO-TEST ALARM

If the edge auto-test fails, the buzzer will sound for a minute (with 4 tones every 5 seconds) to signal the alarm, and will not allow closure of the gate until you have solved the problem. The alarm is reset with a closing command.

CURRENT SENSOR (DIP 7 - ON)

The K 24V control unit features a self-calibrating current sensor which reverses the gate’s movement if this bumps against things or people (in compliance with the applicable en standards - always check with the aid of the tool that the values are within the standard limits). With sensor enabled, in the event of impact, the buzzer emits 3 tones. If the sensor intervenes while the gate is opening, it will invert the gate’s closing movement for 2 seconds and then come to a complete stop. If the sensor intervenes while the gate is closing, it will invert the gate’s opening movement for 2 seconds and then come to a complete stop.

CURRENT SENSOR ALARM

After an inversion following intervention of the current sensor, the gate stops due to an alarm, which is signalled by the flasher turning on for 1 minute and the buzzer for 1 minute (with a 3-tone sound signal every 5 seconds). During or after the alarm minute, you can reset the gate by pressing any control button.

STOP BUTTON (COM-STOP)

During the movement, the stop button will stop the gate. If the STOP button is pressed when the gate is fully open (or partially using the pedestrian command) the automatic closure will be temporarily excluded (if enabled via trimmer ACT with led DL3 on). It is therefore necessary to give a new command to close the gate. Closing the gate will re-enable automatic closing (if enabled via trimmer ACT with led DL3 on).

“ON STEADY” MODE IN THE EVENT OF A SAFETY DEVICE FAILURE. DIP 9 - OFF: If the edge is faulty or engaged for more than 5 seconds, or if the photocell is

faulty or engaged for more than 60 seconds, the OPEN,CLOSE, K-BUTTON and PEDESTRIAN controls will work if operator-run. Programming led DL1 will flash to signal that the function has been enabled. This mode allows opening or closing of the gate only if the control buttons are held pressed. The radio control and automatic closing are excluded. When the safety contact is restored, after 1 second, the automatic or step mode are automatically re-enabled, and therefore also the remote control and automatic closing will work again.

DIP 9 - ON: You can control the gate also with the remote control by pressing and holding the key on the remote control until the power saver system is activated (approximately 8

seconds). Note 1: during this mode, if the edges (or photocells) experience a fault, they will continue to

work, interrupting the command in progress.

Note 2: the stop button is not considered a safety to be bypassed in this mode, therefore if

it is pressed or broken, it does not allow any command. The operator-run command is exclusively an emergency that must be run only for short periods and with the visual safety of the automatism. Repair/replace the faulty safety devices as soon as possible, in order to restore correct system operation.

HEATER FUNCTION (DIP 5-ON)

Allows the operator to always operate at a temperature suitable for the operation. This device automatically turns on only when the gate is at a standstill and the opening or closing limit-switch engaged, at an ambient temperature of the motor of 0° C, detected by the sensor mounted on the board. When the motor is in motion, the heater is turned off. After 10 seconds that the gate remains stationary, the heater is activated (if the motor ambient temperature is less than or equal to 0° C). When the motor reaches a temperature of 3° C, the heater shuts down, maintaining the environmental conditions at a constant temperature.

VISUAL AND SOUND SIGNALS

FLASHER

IMPORTANT: This electronic panel can power only one flasher with flashing circuit (ACG7061)

with a 24V and 20W (maximum) lamp. If you exceed 20W, the electronic

panel’s logic will be compromised, with the system possibly stopping.

PRE-FLASHING FUNCTION DIP 11 - OFF => the motor and flasher start simultaneously. DIP 11 - ON => the flasher starts 3 seconds before the motor.

GATE OPEN 24Vdc INDICATOR LIGHT (A+ SIGNAL)

The light signals that the gate is open, partly open or not completely closed. Only when the gate is completely closed does the light turn off. During programming, this signal is enabled.

IMPORTANT: Max. 10 W. If you pass the limits with the lights, the electronic panel’s

logic will be compromised, with the system possibly stopping.

BUZZER

Signals that the safety devices have triggered an alarm, alarm status and codes saved/ deleted in memory.

G B

TABLE SUMMARISING ALARMS AND VISUAL AND SOUND SIGNALS

SIGNALS DURING PROGRAMMING SEQUENCE

EVENT BUZZER STATUS FLASHER STATUS PROGRAMMING LED DL1 STATUS

DIP 1 ON (HOLD MODE) OR FAILURE OF A SAFETY DEVICE (ON STEADY MODE)

OFF OFF FLASHES ON-OFF 250 MS

DIP 2 ON (FULL STROKE PROGRAMMING) OFF OFF FLASHES ON-OFF 500 MS DIP 2>1 ON (PEDESTRIAN STROKE

PROGRAMMING)

OFF OFF FLASHES ON-OFF 500 MS

PROGRAMMING SEQUENCE STOPPED DUE TO INTERVENTION OF A SAFETY DEVICE

OFF OFF ON STEADY

EVENT BUZZER STATUS FLASHER STATUS TWO-COLOUR DL10 LED STATUS (FOR REMOTE

CONTROL PROG.)

NO REMOTE CONTROL CODE ENTERED OFF OFF FLASHES INTERMITTENTLY RED/GREEN DIP 1 > 2 - FULL OPENING REMOTE

CONTROL CODE PROGRAMMING

OFF OFF FLASHES RED FOR 10 SECONDS

DIP 1 > 3 - PEDESTRIAN OPENING REMOTE CONTROL CODE PROGRAMMING

OFF OFF FLASHES GREEN FOR 10 SECONDS

FULL OPENING REMOTE CONTROL CODE PROGRAMMING, OUTCOME OK

1 TONE OFF TURNS GREEN ONCE

PEDESTRIAN OPENING REMOTE CONTROL CODE PROGRAMMING, OUTCOME OK

1 TONE OFF TURNS RED ONCE

REMOTE CONTROL CODE NOT PRESENT IN MEMORY

OFF OFF RED FLASH

MEMORY SATURATED BY REMOTE CONTROL CODES (1000 CODES SAVED)

OFF OFF RUNS 6 GREEN FLASHES

FULL OPENING CODE DELETION 2 TONES OFF RUNS 2 RED FLASHES PEDESTRIAN OPENING CODE DELETION 2 TONES OFF RUNS 2 GREEN FLASHES

WARNING SIGNALS DURING OPERATION

EVENT BUZZER STATUS FLASHER STATUS LED STATUS AND SIGNAL OUTPUT

STOP BUTTON PRESSED OFF OFF LED DL12 TURNS OFF PHOTOCELL INTERVENTION 1 TONE OFF LED DL13 TURNS OFF EDGE INTERVENTION 2 TONES OFF LED DL14 TURNS OFF CURRENT SENSOR ENABLED 3 TONES OFF NO LED COMBINED FAILURE OF A SAFETY DEVICE OR SAFETY

DEVICE ENGAGED FOR TOO LONG

OFF OFF LED DL1 FLASHES ON-OFF 250 MS

RUNNING WITH EMERGENCY BATTERIES (24 Vdc)

OFF CURRENTLY ENABLED SIGNAL OUTPUT FLASHES ON-OFF TWICE FOR

250 MS FOLLOWED BY A PAUSE OF 2 SECONDS

EMERGENCY BATTERIES LOW SIGNAL 1 TONE EVERY 5 SECONDS FOR 1 MINUTE