RHINO SE4 Operator's Manual

Page 1
SE4
ROTARY MOWER
Published 01/05 Effective Serial No. SE04-15887 through Current Part NO. 00760866C
OPERATOR’S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
UNDERSTAND, and FOLLOW the Safety
RHINO®
1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com
©2005 Alamo Group Inc.
$0.00
Page 2
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci­dents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the War­ranty Card and on the Warranty Form that you retain
Page 3
In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricul­tural Mower Safety Practices video and guide book.
The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the oper­ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper­ating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.
Your Authorized Alamo Ag Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.
If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.
Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.
Page 4
Alamo Group Ag. Division is willing to provide
one (1) AEM Mower Safety Practices Video
Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video
DVD Format – AEM/FEMA Mower Operator Safety Video
Mower Operator’s Manual
AEM Mower Operator’s Safety Manual
Requester Name Phone:
Requester Address:
City
State
Zip Code
Mower Model: Serial Number:
Date Purchased: Dealer Salesperson:
Dealership Name: Dealership Location:
Mail to:
AEM Video Services
1502 E Walnut street
Seguin, TX 78155
Or Fax to:
(830) 372-9529
Or Email to:
AEMVideo@alamo-group.com
Page 5
Table of Contents
SAFETY SECTION ..............................................................................................................1-1
General Safety Instructions and Practices ......................................................................................................... 1-2
Operator Safety Instuctions and Practices ......................................................................................................... 1-3
Equipment Operation Safety Instructions and Practices .................................................................................... 1-5
Connecting or Disconnecting Implement Safety Instructions and Practices .................................................... 1-11
Transporting Safety Instructions and Practices ............................................................................................... 1-12
Maintenance and Service Safety Instructions and Practices ........................................................................... 1-14
Storage and Parking Safety Instructions and Practices ................................................................................... 1-16
Concluding Safety Instructions and Practices .................................................................................................. 1-16
Decal Location ................................................................................................................................................. 1-17
Decal Description .............................................................................................................................................1-18
Federal Laws and Regulations ........................................................................................................................ 1-22
INTRODUCTION SECTION .................................................................................................2-1
Attention Owner/Operator .................................................................................................................................. 2-4
ASSEMBLY SECTION ........................................................................................................3-1
DEALER SETUP INSTRUCTIONS .................................................................................................................... 3-2
SHIELD ASSEMBLY .......................................................................................................................................... 3-2
SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION ........................................................................ 3-2
A-FRAME INSTALLATION (FIGURE AsmP-R-0017) ........................................................................................ 3-3
TAIL WHEEL INSTALLATION (FIGURE 5) ....................................................................................................... 3-3
HYDRAULIC RELIEF ASSEMBLY (P/N 3570) FIGURE 6 ................................................................................3-4
OPERATION SECTION .......................................................................................................4-1
Standard Equipment and Specifications ............................................................................................................ 4-3
OPERATOR REQUIREMENTS ......................................................................................................................... 4-4
TRACTOR REQUIREMENTS ............................................................................................................................ 4-5
ROPS and SEAT BELT .....................................................................................................................................4-5
Tractor Safety Devices .......................................................................................................................................4-5
Tractor Horsepower ...........................................................................................................................................4-6
3-Point Hitch ......................................................................................................................................................4-6
Front End Weight ...............................................................................................................................................4-6
Power Take Off (PTO) .......................................................................................................................................4-7
GETTING ON AND OFF THE TRACTOR ......................................................................................................... 4-7
Boarding the Tractor ..........................................................................................................................................4-8
Dismounting the Tractor .....................................................................................................................................4-8
STARTING THE TRACTOR .............................................................................................................................. 4-9
CONNECTING THE MOWER TO THE TRACTOR ........................................................................................... 4-9
SETTING THE MOWER .................................................................................................................................. 4-10
Setting Mower Height .......................................................................................................................................4-11
Setting Deck Pitch ............................................................................................................................................4-12
DRIVELINE ATTACHMENT ............................................................................................................................ 4-12
Driveline Length Check ....................................................................................................................................4-13
PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................4-14
Tractor Pre-Operation Inspection/Service ........................................................................................................4-15
Mower Pre-Operation Inspection/Service ........................................................................................................4-16
©2005 Alamo Group Inc.
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Cutting Component Inspection .........................................................................................................................4-18
DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................. 4-19
Starting the Tractor ..........................................................................................................................................4-20
Brake and Differential Lock Setting ..................................................................................................................4-21
Raising the Mower ...........................................................................................................................................4-21
Driving the Tractor and Mower .........................................................................................................................4-22
Crossing Ditches and Steep Inclines ...............................................................................................................4-23
OPERATING THE TRACTOR AND IMPLEMENT ........................................................................................... 4-24
Foreign Debris Hazards ...................................................................................................................................4-25
Bystanders/Passersby Precautions .................................................................................................................4-25
Engaging the Power Take Off (PTO) ...............................................................................................................4-26
PTO RPM and Ground Speed .........................................................................................................................4-27
Operating the Mower .......................................................................................................................................4-27
Shutting Down the Implement ..........................................................................................................................4-30
DISCONNECTING THE MOWER FROM THE TRACTOR ............................................................................. 4-30
MOWER STORAGE ........................................................................................................................................ 4-32
TRANSPORTING THE TRACTOR AND IMPLEMENT ...................................................................................4-32
Tire and Wheels ...............................................................................................................................................4-33
Transporting on Public Roadways ...................................................................................................................4-33
Hauling the Tractor and Implement ..................................................................................................................4-35
TROUBLESHOOTING GUIDE ........................................................................................................................ 4-37
MAINTENANCE SECTION ..................................................................................................5-1
Lubrication ......................................................................................................................................................... 5-2
Gearbox Lubrication ........................................................................................................................................... 5-3
Driveline Lubrication .......................................................................................................................................... 5-4
SHEAR PIN YOKE LUBRICATION ................................................................................................................... 5-5
BLADE SERVICING .......................................................................................................................................... 5-5
BLADE SHARPENING ...................................................................................................................................... 5-5
BLADE REMOVAL ............................................................................................................................................. 5-6
BLADE CARRIER REMOVAL ........................................................................................................................... 5-6
BLADE CARRIER INSTALLATION ...................................................................................................................5-6
STORAGE ......................................................................................................................................................... 5-7
PROPER TORQUE FOR FASTENERS ............................................................................................................5-7
GEARBOX SERVICE INSTRUCTIONS ............................................................................................................. 5-8
Input Shaft .......................................................................................................................................................... 5-9
MAIN GEARBOX ............................................................................................................................................. 5-11
GEARBOX ASSEMBLY STEPS ...................................................................................................................... 5-11
©2005 Alamo Group Inc.
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SAFETY SECTION
© 2005 Alamo Group Inc.
Safety Section 1-1
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SAFETY
General Safety Instructions and Practices
A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do so safely and responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/ operator of impending hazards and the degree of possible injury faced when operating this equipment.
SAFETY
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.
Practice all usual and customary safe working precautions and above all---remember safety is up to YOU
. Only YOU can prevent serious injury or death from unsafe practices.
The lowest level of Safety Message; warns of possible injury. Decals located on the Equipment with this Signal Word are Black and Yellow
Serious injury or possible death! Decals are Black and Orange.
Imminent death/critical injury. Decals are Red and White.
(SG-1)
(SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
SE4 05/05 Safety Section 1-2
© 2005 Alamo Group Inc.
(SG-3)
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SAFETY
N
til
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
(SG-30)
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
Operator Safety Instuctions and Practices
The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.
“Wait a minute...Save a life!”
Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service.
(S3PT-19)
(SG-31)
SAFETY
(S3PT-10)
ever operate the Tractor or Implement un
you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.
(SG-4)
The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment.
(SG-16)
SE4 05/05 Safety Section 1-3
© 2005 Alamo Group Inc.
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SAFETY
Al
ith th
Prol
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss
from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.
(SG-I7)
SAFETY
ways read carefully and comply fully w
handling oil, solvents, cleansers, and any other chemical agent.
e manufacturers instructions when
(SG-22)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.
(SG-24)
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.
(SG-25)
NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired.
Serious injury or death to the
operator or others could result if the operator is under the influence of drugs or alcohol.
(SG-27)
onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.
(SG-32)
SE4 05/05 Safety Section 1-4
© 2005 Alamo Group Inc.
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SAFETY
U
tti
g g
se extreme caution when ge
ng onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from gound level. Slipping and falling can cause serious injury or death.
(SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.
(SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.
(SG-36)
Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.
(SG-38)
Do not put hands or feet under mower decks. Blade Contact can result serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.
(SGM-9)
SAFETY
Always keep a careful lookout and use extreme care when working around utility and municipal obstructions. Never allow the Mower to contact any utility, municipal, or other type structure. Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation.
(SPU-5)
Do not operate the implement while wearing loose fitting clothing. Entanglement of the clothin with the rotating elements can result in serious injury or even death. Stay clear of all rotatin elements at all times. (SSP-3)
Equipment Operation Safety Instructions and Practices
Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A­Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components.
SE4 05/05 Safety Section 1-5
© 2005 Alamo Group Inc.
(S3PT-1)
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SAFETY
U
ldi
B
ill b
SAFETY
se extreme care when lowering or unfo
ng the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.
(S3PT-5)
This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
e sure you have adequate knowledge of the property you w
(S3PT-12)
e working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines or cable could result in serious injury or death.
(SBH-6)
Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determine the source of the vibration. If Mower blades are missing or damaged replace them immediately. Do not operate the mower until the blades have been
replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing.
(SFL-4)
Operate this Equipment only with a Tractor equipped with an approved roll­over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.
(SG-7)
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
(SG-10)
SE4 05/05 Safety Section 1-6
© 2005 Alamo Group Inc.
Page 13
SAFETY
Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.
Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
(SG-11)
(SG-12)
(SG-13)
SAFETY
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are expensive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the tractor ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.
(SG-15)
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
(SG-23)
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.
(SG-26)
Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.
SE4 05/05 Safety Section 1-7
© 2005 Alamo Group Inc.
(SG-29)
Page 14
SAFETY
I
difficulty duri
iti
t
Ext
SAFETY
n case of mechincal
ng operation, place the transmission in the park pos
on, se the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stop before dismounting. (SG-39)
Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the
insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a movingtractor.
(SG-40)
Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and
foreign objects. If you are unable to clearly see these type of items discontinue mowing.
(SGM-1)
There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.
(SGM-2)
The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
reme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must
be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.
SE4 05/05 Safety Section 1-8
(SGM-4)
(SGM-5)
© 2005 Alamo Group Inc.
Page 15
SAFETY
M
M
The M
ifi
any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object
from the site. Never allow the cutting blades to contact such items.
ow at the speed that you can safely operate and control the tractor and mower. Safe mowing
speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects
are to be avoided.
(SGM-7)
Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.
Do not mow with two machines in the same area except with Cab tractors with the windows closed.
(SGM-11)
(SGM-6)
(SGM-8)
SAFETY
Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accesible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck.
ower is designed for certain mowing applications and is rated to cut up to a spec
(SGM-12)
c size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an
application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.
(SGM-14)
SE4 05/05 Safety Section 1-9
© 2005 Alamo Group Inc.
Page 16
SAFETY
Do not operator or pull the mower into standing water. When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders.
Use extreme caution when raising the Mower above ground level. Stop the Blades from turning when the Mower is raised and passersby are within 100 yards. Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades.
(SGM-15)
(SPU-1)
SAFETY
Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;
-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;
-Passersby are outside the existing thrown-object zone;
-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate streaking, and make the final cut more uniform).
(SRM-1)
Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to
the Tractor drawbar. The Implement could tip over and cause equipment damage and possible serious
injury or death. Raise or Lower the mower wing only while seated in the Tractor operator’s seat with the
seat belt securely fastened.
SE4 05/05 Safety Section 1-10
© 2005 Alamo Group Inc.
(SRM-2)
Page 17
SAFETY
Wh
PTO, it is i
Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections.
Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.
Connecting or Disconnecting Implement Safety Instructions and Prac­tices
DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use
of an adapter can double the operating speed of the Mower resulting in excessive vibration, thrown objects, and blade and mower failure. Adapter use will also change the working length of
the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.
(SRM-4)
(SRM-7)
(S3PT-14)
SAFETY
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.
(S3PT-15)
Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower
driveline to prevent this potentially dangerous situation.
en attaching the Implement input driveline to the Tractor
(S3PT-16)
mportant that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement.
(S3PT-17)
Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause
serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken drive line can cause personal injury.
(S3PT-18)
SE4 05/05 Safety Section 1-11
© 2005 Alamo Group Inc.
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SAFETY
t t
Transporting Safety Instructions and Practices
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills
only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to preven loss of steering control which could result in property damage or possible injury. Do not transpor unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the
SAFETY
operator or others to be injured or killed.
Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury.
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.
(S3PT-2)
(S3PT-20)
(SG-6)
SE4 05/05 Safety Section 1-12
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Page 19
SAFETY
Only t
h
Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equip­ment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment.
SAFETY
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy.
(SG-19)
Be particularly careful when transporting the Implement using the tractor. Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces.
ow the Implement behind a properly sized and equipped Tractor whic exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at
speeds over 20 MPH.
(STI-1)
(STI-6)
SE4 05/05 Safety Section 1-13
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SAFETY
f
N
ith fact
librati
librati
D
dif
this Impl
dif
this Impl
N
lifted
t
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision o the public roadway and traffic can result in serious injury or even death. (STI-10)
Maintenance and Service Safety Instructions and Practices
Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is
SAFETY
damaged or missing.
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or
repair work.
(S3PT-9)
(S3PT-8)
Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.
ever interfere w
failure of the equipment and may result in injury.
(S3PT-11)
ory-set hydraulic ca
ons. Any change in ca
(SBH-13)
on could cause a
Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately.
o not mo
any of its components or any Implement function.
ever work under the Implement, the framework, or any
y or alter
ement. Do not permit anyone to mo
(SG-8)
componen
(SG-5)
y or alter
ement,
unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.
(SG-14)
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SAFETY
U
dli
d
Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement.
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working
order.
Do Not fill gasoline tank while engine is running. Refuel only after engine has cooled down. If gasoline is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated.
(SG-20)
(SG-21)
(SG-28)
SAFETY
Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.
se caution and wear protective gloves when han
ng sharp objects such as blades, knives, an
(SG-35)
other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.
(SG-37)
All Safety Shields, Guards and Safety devices including (but not limited to)
- the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.
(SGM-3)
Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.
(SGM-10)
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SAFETY
B
ill b
I
diti
likelihood of
dditi
this Impl
DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.
(SGM-13)
e sure you have adequate knowledge of the property you w
e working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines or cable could result in serious injury or death.
n wet con
ons where there is a
that this material is removed before travelling on public roadways.
Storage and Parking Safety Instructions and Practices
SAFETY
(STL-1)
material collecting on the Implement, make certain
(STL-7)
To prevent tipping of Implement when stored in folded position, use carrying wheels or adequate stands on center frame.
(S3PT-6)
Concluding Safety Instructions and Practices
PARTS INFO R M ATION Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”
parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino mower parts for economy and safety.
(SPRM-1)
SEE YOUR RHINO DEALER
In a
on to the design and configuration of
ement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.
SE4 05/05 Safety Section 1-16
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(SG-18)
Page 23
Decal Location
SAFETY
NOTE: Rhino supplies safety decals on
this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals.
SAFETY
ITEM PART NO. QTY TYPE DESCRIPTION
1. 00725746 1 DANGER Peligro-Spanish Translation
2. 00773723 1 DANGER Peligro-Spanish Driveline
3. 00749117 1 DANGER Multi-Hazard
4. 00756004 1 DANGER Shield Missing (Not Shown)
5. 00756005 1 DANGER Rotating Driveline (Not Shown)
6. 00756494 1 DANGER Driveline
7. 00769737 1 DANGER Blades Thrown
8. 00769736 1 WARNING Blades-Thrown Objects
9. 00760657 1 IMPORTANT Genuine Parts
10. 03200347 * REFLECT SMV
11. 00763977 1 INSTRUCT Notice To Owner
12. D103 1 INSTRUCT 540 RPM
13. 0911000010 2 NAME SE4
14. D302 2 LOGO Rhino (4 x 6)
15. D303 2 LOGO Rhino (4 x 16)
16. nfs 1 S/N PLATE Serial Number Plate
17. 2738332 2 REFLECT Red Reflectors
18. 00776031 1 Canister, Operators Manual
19. 00760866C 1 Operator’s Manual
20. 10058000 3 Bolt
21. 00017000 3 Lockwasher
22. 00024100 3 Flatwasher
23. 02959924 3 Locknut
* Furnished by Tractor Manufacturer
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Decal Description
Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.
P/N 00725746
PELIGRO! Spanish Translation for Driveline Safety
SAFETY
SAFETY
P/N 00773723
DANGER! Multi-Hazard Decal
(Refer To Front Cover)
P/N 00749117
DANGER! Guard Missing Do Not Operate.
P/N 00756004
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SAFETY
DANGER! Rotating Driveline Keep Away, Contact can cause death.
P/N 00756005
DANGER! Make certain that drivelines are correct length and are securely attached.
P/N 00756494
DANGER! Keep Away Thrown Objects.
SAFETY
P/N 00769737
DANGER! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death.
P/N 00769736
SE4 05/05 Safety Section 1-19
© 2005 Alamo Group Inc.
Page 26
For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts.
P/N 00760657
Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.
SAFETY
SAFETY
P/N 03200347
Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.
P/N 00763977
WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only.
P/N D103
SE4 05/05 Safety Section 1-20
© 2005 Alamo Group Inc.
Page 27
SE4 Logo
P/N 0911000010
Logo Product Name: Rhino
SAFETY
SAFETY
P/N D302
Logo Product Name: Rhino
P/N D303
Red Reflectors
P/N 2738332
SE4 05/05 Safety Section 1-21
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Page 28
SAFETY
Federal Laws and Regulations
This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer-
(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;
SAFETY
Employer Responsibilities:
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules,regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1. Train the employee in the proper and safe operation of the Tractor and Implement.
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
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INTRODUCTION SECTION
© 2005 Alamo Group Inc.
Introduction Section 2-1
Page 74
INTRODUCTION
This Rotary Cutter is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.
The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/ operator in the correct assembly of the Cutter using standard and optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable parts on the Cutter. This section provides exploded assembly drawings of each Cutter component illustrating each piece and the corresponding part number.
Careful use and timely service saves extensive repairs and costly downtime losses. The Operations and Maintenance sections of the manual trains the owner/operator how to work the Cutter correctly and attend to appropriate maintenance. The Trouble-Shooting Guide helps diagnose difficulties with the Cutter and offers solutions to the problems.
Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer
INTRODUCTION
should know these Safety Messages before assembly and be aware of the hazards of operating this blade during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this machine.
The lowest level of Safety Message; warns of possible minor injury. Decals located on the Cutter with this Signal Word are Black and Yellow.
Serious injury or possible death! Decals are Black and Orange.
Imminent death/critical injury. Decals are Red and White.
SE4 05/05 Introduction Section 2-2
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Page 75
INTRODUCTION
INTRODUCTION
Your RHINO SE4 & 42 mower is designed for light-duty cutting such as pasture mowing, weed, and grass control. With a reasonable amount of preventive maintenance, your Mower will provide years of dependable service.
For Non-Agricultural use, OSHA, ASAE, SAE, and ANSI standards require the use of Chain Guards or Solid Skirts at all times. The Cutter manufacturer strongly recommends the use of Chain Guards or Solid Skirts for Agricultural purposes as well, to reduce the risk of property damage, serious bodily injury, or even death from objects thrown out by or from contact with the Cutting Blades.
At least 20% or the tractor’s weight must be on the front tires with the implement lifted to provide adequate traction for safe steering under good conditions. Slow down on hills, rough terrain, and curves.
Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).
SE4 05/05 Introduction Section 2-3
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Page 76
INTRODUCTION
Attention Owner/Operator
BEFORE OPERATING THIS MACHINE:
1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.
2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.
NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement.
3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement..
INTRODUCTION
SE4 05/05 Introduction Section 2-4
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ASSEMBLY SECTION
© 2005 Alamo Group Inc.
Assembly Section 3-1
Page 78
ASSEMBLY
DEALER SETUP INSTRUCTIONS
Set up mower as received from factory with these instructions. Refer to complete check list when setup is finished.
Select a suitable working area. Open parts box and lay out parts to make location easy. Refer to Parts Lists in Section 6 of manual and packing list. Cut all wire ties.
This mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Refer to bolt torque chart in Maintenance Section. All bolts are Grade 5 unless otherwise specified.
1. Position on flat surface.
2. Apply light oil to gear box input shaft.
SHIELD ASSEMBLY
Before installing gearbox shields, check lubricant level in gearbox.
ASSEMBLY
Refer to Maintenance Section - Gearbox. Attach cotter pin and cable assembly (#5) through top shield bracket (#2) from outside in. Remove the top two bolts (#6) on the front of the gearbox housing. Align holes in the top shield bracket (#2) and gearbox. Reinstall the bolts & lockwasher (torque to 33 ft. lbs.) Attach cotter pin (#5) through top shield (#1) from outside in. Attach shield (#1) to top bracket (#2) and secure with flatwasher (#3 not shown) and nut (#4). See Figure
1.
SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION
Attach rear driveline of U-Joint to input Shaft on gearbox, install Snap Ring in groove on Input Shaft. NOTE: Check that Snap Ring is properly seated in groove. This Snap Ring retains Driveline when shear bolt shears.
Install Grade 2 (only) shear bolt 1/2" by 3-1/2". Use of a stronger shear bolt than Grade 2, will result in driveline failure and will void warranty. Figure 2.
Attach slip clutch driveline to input shaft on gearbox with Grade 8 Bolt Figure 3. Refer to proper Torque Chart in Maintenance Section of this manual..
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ASSEMBLY
A-FRAME INSTALLATION (FIGURE AsmP-R-0017)
1. Attach “A” Frames (1) to inside of
welded hitch brackets on Mainframe, insert Hitch Pin (12), Bushing (15), flat­washer (11), lockwasher (14) and install nut (13). Then attach to lug hitch
with bolt (22) and locknut (23).
2. Install the lift straps (3) on inside of top rails on mainshield (behind gearbox mount) and attach with 1/2" x 1-1/2" bolts (10) and locknuts (9).
3. Insert spacer (7) between A­frames (1). Insert 3/4" x 6" bolts (8) thru hole in lift straps and spacer (7). Secure with 3/4" locknut (9).
TAIL WHEEL INSTALLATION (FIGURE 5)
4. Align tailwheel beam weldment (16) between pivot brackets located behind gearbox mount on mainshield weldment. NOTE: Long side of caster fork pivot tube is positioned up. Attach tailwheel beam weldment to mainshield with 5/8" x 3-1/2" bolt (5) and locknut (6).
ASSEMBLY
5. Insert caster fork assembly (19) into tailwheel beam weldment (16). Install washer (17) and secure with cotter pin (18).
6. Place tailwheel adjusting brackets on to deck and secure with bolt (20) and locknut (21).
7. Position tailwheel beam weldment between tailwheel adjusting brackets on mainshield weldment and secure with two 1/2" x 3" bolts (8) and locknut (9).
8. Tighten all bolts to the proper torque.
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ASSEMBLY
HYDRAULIC RELIEF ASSEMBLY (P/N 3570) FIGURE 6
Hydraulic Relief Assembly (3570), also known as check chain, is available for attachment to front of cutter as an accessory. Check chains are used to control cut height and especially allows cutter to always be lowered to the same preset cut height.
Drill a 11/16" hole through each lifting lug 2-1/2" below the lift pins and 5/8" from the front of the lug. See
Figure 6.
Install lower end of check chain (3) to hitch ears, through lower holes using capscrews and lockwashers. Tighten securely.
Install chain lugs (2) on either side of tractor top link mounting (4) using bolt or pin of required diameter and length. Cat. I kit requires a 3/4" diameter bolt. Install top end of check chains in brackets (2).
Cutting height is then set by placing proper chain link in keyhole slot. Cutting height is easily adjustable by hooking chain higher or lower in the keyhole brackets (2).
ASSEMBLY
For additional safety in transport, raise mower as high as possible without having driveline hit decks and shorten check chains all possible to prevent inadvertent falling in transport.
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OPERATION SECTION
© 2005 Alamo Group Inc.
Operation Section 4-1
Page 82
OPERATION
RHINO SE4 ROTARY MOWER
OPERATION INSTRUCTIONS
Rhino SE4 rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 1” diameter in areas such as pastures, industrial areas, and roadsides. The mower is equipped with protective deflectors and/or chain guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards, deflectors, and chains equipped on the unit must be maintained on the mower in good operational condition.
It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the mower, tractor, or a thrown object. Do not operate the mower if passersby, pets, livestock, or property are directly in front or to the rear of the unit.
This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper mower
OPERATION
use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not of a SE4 cutter. Some pictures may show shields removed for purposes of clarity. NEVER OPERATE this implement without all shields in place and in good operational condition. The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor. Proper operation of the SE4 mower, as detailed in this manual, will help ensure years of safe and satisfactory use of the mower.
IMPORTANT: To avoid mower damage, retorque all bolts after the first 10 hours of operation. Retighten blade carrier retaining nut on gearbox lower shaft to 300 ft. lbs.
READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND MOWER.
If you do not understand any of the instructions, contact your nearest authorized dealer for a full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the cutter and tractor. OPS-U- 0001
READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
the following Safety Messages. Serious injury or
(SG-2)
(SG-3)
SE4 05/05 Operation Section 4-2
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OPERATION
The M
ifi
Standard Equipment and Specifications
SE4
Horsepower Required (Min.) 15 HP
Cutting Capacity (Max.) 1”
Cutting Height 1-1/4” Min.
Safety Deflector Std.
Cutting Width 48”
Transport Width 51-3/16”
Overall Length 83”
Weight (Approx.) 435 lbs.
Hitch CAT I
Blade Carrier Pan
Blade Tip Speed (FPM) 13,097
Gearbox Rating:
540 RPM 30 HP*
Output Shaft Diameter 1-9/16”
Blade Tip Speed:
540 RPM 13,097 FPM
Driveline Size Cat 3
Deck Thickness 11 Ga.
Side Skirt 11 Ga. x 6”
OPERATION
*Ratings based on actual field performance.
ower is designed for certain mowing applications and is rated to cut up to a spec vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an
application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.
(SGM-14)
SE4 05/05 Operation Section 4-3
c size
© 2005 Alamo Group Inc.
Page 84
OPERATION
1. OPERATOR REQUIREMENTS
Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety decals are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.
If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.
Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:
PERSONAL PROTECTIVE EQUIPMENT (PPE)
OPERATION
Protective Eye Glasses, Goggles, or Face Shield
•Hard Hat
Steel Toe Safety Footwear
Gloves
Hearing Protections
Close Fitting Clothing
Respirator or Filter Mask (depends on mowing conditions) OPS-U- 0002
NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. operator or others could result if the operator is under the influence of drugs or alcohol.
SE4 05/05 Operation Section 4-4
© 2005 Alamo Group Inc.
(SG-27)
Serious injury or death to the
Page 85
OPERATION
2. TRACTOR REQUIREMENTS
The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.
Tractor Requirements and Capabilities
ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.
Tractor Safety Devices ..................... Slow Moving Vehicle (SMV) emblem, lighting, PTO master shield
Tractor Horsepower:
-Minimum .................. 15 HP
-Maximum .................. 45 HP
3-Point Hitch:
- Lifting Capacity ........435 lbs.
- Category .................. CAT I
Front End Weight ............................. As needed to maintain 20% weight on front axle
Power Take Off................................. 540 RPM 6-spline Shaft
OPERATION
2.1 ROPS and SEAT BELT
The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003
Operate this Equipment only with a Tractor equipped with an approved roll­over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.
(SG-7)
2.2 Tractor Safety Devices
If transporting or operating the tractor and mower near a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured.
Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or mower. Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004
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OPERATION
2.3 Tractor Horsepower
The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut, terrain condition, operator experience, condition of the mower and tractor, and others. For most mowing conditions, the CY60 mower requires a tractor with a minimum of 30 HP and the CY72 mower requires a tractor with a minimum of 40 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. Exceeding 75 HP may cause mower damage by overpowering the unit in heavy cutting conditions.
2.4 3-Point Hitch
The tractor 3-point hitch must be rated to lift at least 435 lbs.
The SE4 mower is designed to be mounted on a tractor with a CAT I 3-point hitch. Refer to the tractor operator’s manual for the category of the tractor being used. If the hitch does not conform to
OPERATION
ASAE CAT I dimensions, the mower may not fit or raise properly. Consult an authorized dealer for possible modification procedures to mount non­conforming hitches.
Depending on the hitch category, certain size pins are used to attach the mower to the tractor. CAT I hitches require 7/8” lower and 3/4” upper diameter hitch pins.
CAT I Implement / Hitch Specification
Width from outside to outside A-frame.... 26 7/8”
Quick Hitch width inside lug to lug ......... 27 1/8”
Height from bottom hitch pin to top pin... 18”
Lower pin diameter ................................. 7/8”
Upper pin diameter ................................ 3/4”
Lynch pin diameter ................................. 15/32”
2.5 Front End Weight
A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front weights and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005
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OPERATION
2.6 Power Take Off (PTO)
Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft. Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 21-spline shaft. Note: The mower will not operate on tractors equipped with a 1000 RPM 20-spline, 1-3/4” shaft. Refer to the tractor owner’s manual for instructions to change PTO speeds on models that operate at more than one speed.
If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an over-running clutch must be used between the PTO output shaft and the driveline of the mower. An authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006
DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use of an adapter can double the operating speed of the Mower resulting in excessive vibration, thrown objects, and blade and mower failure. Adapter use will also change the working length of
the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.
(S3PT-14)
OPERATION
Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower
driveline to prevent this potentially dangerous situation.
(S3PT-16)
3. GETTING ON AND OFF THE TRACTOR
Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007
Do not mount the Tractor while the tractor is moving. Mount the Tractor only
when the Tractor and all moving parts are completely stopped.
(SG-12)
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OPERATION
3.1 Boarding the Tractor
Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.
Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008
Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.
(SG-11)
OPERATION
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
(SG-10)
3.2 Dismounting the Tractor
Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down, disengage the PTO, and lower the implement to the ground. Shut down the tractor engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never leave the seat until the tractor, its engine and all moving parts have come to a complete stop.
Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accumulated on the steps or hand rails. Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
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OPERATION
4. STARTING THE TRACTOR
The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.
Essential Tractor Controls:
Locate the light control lever.
Locate the engine shut off control.
Locate the brake pedals and the clutch.
Locate the PTO control.
Locate the 3-point hitch control lever.
Locate the hydraulic remote control levers. Before starting the tractor ensure the following:
Conduct all pre-start operation inspection and service according to the tractor operator’s manual.
Make sure all guards, shields, and other safety devices are securely in place.
The parking brake is on.
The PTO control lever is disengaged.
The 3-point hitch control lever is in the lowered position.
The hydraulic remote control levers are in the neutral position.
The tractor transmission levers are in park or neutral. Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid.
OPERATION
After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-U-0028
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
(SG-13)
(SG-23)
5. CONNECTING THE MOWER TO THE TRACTOR
Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins. OPS-R-0001
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OPERATION
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.
1. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.
2. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.
3. Board the tractor and start the engine. Posi­tion the tractor to the mower with the 3-point lift arms positioned between the respective set of mower A-frame lift lugs. Note: Set the 3-point lift control to “Position Control” so that the lift arms maintain a constant height when attaching the mower. See the tractor Opera-
OPERATION
tor’s Manual for correct settings when attach­ing 3-point equipment.
4. Turn off the tractor engine and dismount.
5. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.
6. Walk around to opposite side and repeat pro­cedure for remaining lift arm and hitch pin.
7. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.
8. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible con­tact with tractor rear tires.
(S3PT-15)
Note: Offset Adaptor Hitches are available to position the mower to the left or right. Mowers with Offset Adaptor hitches connect to the 3-Point hitch the same way as the mower A-frame. See Offset Adaptor Hitch in the Assembly Section for details to equip the mower with this feature.
6. SETTING THE MOWER
Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of uneven terrain. NOTE: Avoid very low cutting heights, striking the ground with the blades gives the most
damaging shock loads and will cause damage to the mower and drive. Blades contacting the ground may cause objects to be thrown out from under the mower deck. Always avoid operating the mower at a height which causes the blades to contact the ground. OPS-U- 0010
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OPERATION
N
lifted
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ever work under the Implement, the framework, or any unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.
6.1 Setting Mower Height
1. Park the tractor and mower on level ground.
2. Using the 3-point hitch control lever, position the front of the mower with the side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop at this position to maintain this height when raising and lowering the mower.
3. Shut down the tractor and remove the key.
4. Level the mower deck front to rear by extending or retracting the 3-point top link.
5. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.
6. Securely block up the mower at this height.
7. Remove the bolts securing the tailwheel beam positioning bracket to the support brackets and allow the tailwheel to rest at ground level. Align beam and positioning brackets holes with closest set of holes in support brackets and reinstall bolts securing the beam in position. Tighten all bolts and nuts.
8. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½" before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.
componen
(SG-14)
OPERATION
Note: Install optional check chains when there is a problem with the hydraulic 3-Point lift maintaining a set height or when a constant pre-adjusted cut height is required. See Check Chains in the Assembly Section for this accessory.
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OPERATION
Wh
PTO, it is i
6.2 Setting Deck Pitch
To facilitate safe and efficient operation, the mower should be operated with the deck approximately 3/4” LOWER IN THE FRONT THAN THE REAR.
Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor. In addition, a more even distribution of the clippings from the rear of the mower will be achieved with this deck pitch.
Adjust the leveling rods linking the tongue to the rear axle until the front of the mower is at least 3/4” lower in the front that than the rear. To lower the front, lengthen the leveling rods and to raise the front shorten the leveling rods. IMPORTANT: Adjust the leveling rods the same amount and maintain equal
OPERATION
tension in the rods. Improper adjustment may cause rods to snap or bend. Retighten the jamnuts after the deck pitch has been set. OPS-R-0002
7. DRIVELINE ATTACHMENT
The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment.
To connect the mower driveline to the tractor PTO output shaft, pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft. Push the driveline yoke onto the PTO shaft, release the locking collar, and position the yoke until the locking collar balls are seated onto the PTO shaft. Push and pull the driveline back and forth several times to ensure a secure attachment.
After the driveline is securely attached, place the tractor PTO master shield back in the operating position. OPS-R-0003
en attaching the Implement input driveline to the Tractor connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement.
mportant that the
(S3PT-17)
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7.1 Driveline Length Check
“Bottomi
Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause
serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken drive line can cause personal injury.
(S3PT-18)
OPERATION
When fitting the mower to the tractor, the telescoping driveline must be inspected to ensure that at its most compressed position, the profiles do not “bottom out”, and when at its farthest extended position, there is sufficient engagement between the profiles to operate safely. At its shortest length, there must be at least a 1” clearance between each profile end and opposite profile universal joint. At its farthest operating extension, a minimum profile engagement of 10” must be maintained.
ng Out” Check Procedure
Disconnect driveline from the tractor and slide the profiles together until fully compressed.
Place a mark on the inner shield 1/8” from the end of the outer shield.
Reattach the driveline to the PTO Shaft.
Raise the mower and watch the driveline as it approaches the mark. If the distance between the mark and the end of the outer shield tube becomes less than 2” at any point, the driveline must be shortened. OPS-R-0004_A
OPERATION
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r
d
Shorten the driveline profiles as follows:
Remove the driveline from the tractor.
Position the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down the tractor and securely block the mower in this position.
Pull driveline apart and reattach yoke to PTO shaft.
Hold driveline sections parallel to one another and measure back 1” from yoke of each shaft and place mark on opposite section. Cut this length off with a saw.
Round off all sharp edges and debur.
Thoroughly grease then reinstall the driveline.
Recheck for proper operation.
Engagement Check Procedure
OPERATION
With the driveline attached, position the mower to the point where the telescoping driveline is at its maximum extension. Completely shut down the tractor and secure in position.
Mark the inner driveline shield 1/8” from the end of the outer shield.
Disconnect the driveline from the tractor and separate the two driveline halves.
Measure the distance from the mark to the end of the inner profile. This length is the amount the driveline profiles were engaged.
If the engaged length is less than 12” for a CV driveline and less than 6” for a non-CV driveline, the shaft is considered too short and should be replaced with a longer shaft. Consult an authorized dealer to purchase the required driveline length.
NOTE: If the driveline cannot be shortened and still maintain the required profile engagement, the operato must be made aware of terrain conditions and avoid situations which pose a potential problem to avoi damaging the driveline. OPS-R-0005
8. PRE-OPERATION INSPECTION AND SERVICE
Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029
Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.
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(S3PT-11)
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OPERATION
N
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ever work under the Implement, the framework, or any unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working
order.
(SG-21)
8.1 Tractor Pre-Operation Inspection/Service
Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations. The following are some of the items that require daily service and inspection:
componen
(SG-14)
OPERATION
Tire condition/air pressure
Wheel lug bolts
Steering linkage
PTO shield
SMV sign is clean and visible
Tractor’s lights are clean and functional
Tractor Seat belt is in good condition
Tractor ROPS is in good condition
ROPS is in the raised position
No tractor oil leaks
Radiator free of debris
Engine oil level and condition
Engine coolant level and condition
Power brake fluid level
Power steering fluid level
Fuel condition and level
Sufficient lubrication at all lube points
Air filter condition OPS-U-0030
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OPERATION
8.2 Mower Pre-Operation Inspection/Service
Before each mower use, a complete inspection and service is required to ensure the mower is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the mower is ready for operation, conduct the following. OPS-R-0007
The operator’s manual and decals affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times.
Ensure the manual canister is secured to the equipment with the operator’s manual inside.
Ensure all decals are in place and legible. Replace missing, damaged, and unlegible
OPERATION
decals. OPS-U- 0011
Perform scheduled lubrication as detailed in the maintenance section.
Inspect that the 3-point hitch pins are the proper size, correctly installed, and secured to the tractor lift arms with retaining pins inserted.
Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor.
Check that the driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft. OPS-R-0008_C
Ensure deflectors and/or chainguards are in position and not damaged. Replace worn, broken, and missing pieces. OPS-R-0038
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OPERATION
All Safety Shields, Guards and Safety devices including (but not limited to)
- the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.
Ensure the tractor PTO master shield and the mower slip clutch shield are in place, lowered, and in good condition.
Ensure the driveline integral shield is in good condition and rotates freely.
Ensure the driveline slip clutch is properly adjusted. OPS-R-0039
(SGM-3)
OPERATION
Inspect the gearbox oil level. A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs replacement.
Ensure the gearbox vent is in place and free from clogs. OPS-R-0040
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Inspect blades and blade bolts for looseness and excessive wear. Make sure the mower is securely blocked up before crawling beneath. Replace damaged, worn and missing blades as complete sets to maintain rotary balance during operation.
Ensure carrier hub nut is tightened with the cotter pin inserted and spread. OPS-R-0041
8.3 Cutting Component Inspection
Inspect blade pan and blade assembly for the following:
OPERATION
OPS-U-0031
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OPERATION
Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has:
Become bent or deformed from it’s original shape or
Any cracks are visible, or
Deep gouges in the blades surface are persent, or
Gouges or chipped areas in the cutting edge are larger than 1/2”, or
The material on the leading edge has been worn away by more than 1/2”
Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032
9. DRIVING THE TRACTOR AND IMPLEMENT
Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following. OPS-U- 0012
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
(SG-23)
OPERATION
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OPERATION
Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate
properly.
Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy.
(SG-19)
9.1 Starting the Tractor
The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033
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