Rheem UGRM User Manual

UGRM
Parts List
20-November-2015
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42801-UGRM.pdf for the current revision.
95% Gas Furnaces - 2 Stage
Model Explanation.. ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... ... ... ... ... ... ... Page 3
Parts Numbers
Panels - Miscellaneous (1).. ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......... Page 4
Panels - Miscellaneous (2).. ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......... Page 5
Parts Bag ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... Page 6
Electrical Group . ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................. Page 7
Blower Group.. ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... Page 8
Heat Exchanger-Burner Group.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..... Page 9
Gas Controls .. ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... Page 9
Orifice Selection Chart.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ............ Page10
Drawings/Photographs
Exploded View ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... Page 11
Blower Assembly ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................ Page 12
Burner Assembly .. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................. Page 13
Notes .. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... ... ... ... ... ... ... ... . Page 14
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U G R M - 0 4 E M A E S ** (1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
(1) TRADEBRAND IDENTIFICATION (7) VARIATIONS A = Standard (2) MODEL B = Wide Cabinet G = Gas Furnace (8) AIRFLOW (3) TYPE E = 1100-1300 CFM R = Upflow Condensing G = 1500-1700CFM J = 1900-2100 CFM (4) DESIGN SERIES M = 2 Stage,90+w/Variable Speed ECM Motor (9) FUEL DESIGNATION S = Natural Gas (5) HEATING INPUT DE Input BTU/HR
04E 04N = 45,000 06E 06N = 60,000 07E 07N = 75,000 09E 09N = 90,000 10E 10N = 105,000 12E 12N = 120,000
(6) BLOWER DESIGNATION M = 11 x 7 R = 11 x 10 Z = 12 x 11 Y = 12 x 7
H J 5 D 7 0 7 F 3 1 0 3 9 9 9 9
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
(1) GAS CODE (6) MOTOR HORSEPOWER (2) LIMIT CONTROL (7) PLANT
F = Fort Smith, AR (3) BLOWER (8) WEEK (4) HEATING ELEMENT (9) YEAR (5) SPECIAL AREA REQUIREMENT (10) PRODUCTION NUMBER
F 0 8 1 3 9 9 9 9
(1) (2) (3) (4)
(1) PLANT CODE (2) WEEK (DATE CODE) (3) YEAR (4) PRODUCTION NUMBER Note: For Gas Code, see Control System Gas Code on Rating Plate
Electric Ignition
NOX (10) 12-11 Housing with 11-10Wheel
SERIAL NUMBER EXPLANATION (Units Produced before Nov. 2013)
SERIAL NUMBER EXPLANATION (Units Produced after Nov. 2013)
MODEL NUMBER EXPLANATION
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MODEL
No. Notes
1 5 Jacket (SeeNote 5) N/A N/A N/A N/A N/A 4 4 Outlet Air Pipe 68-24021-01 68-24021-01 68-24021-01 5 Gasket - Outlet Air Pipe 68-24022-02 68-24022-02 68-24022-02 68-24022-02 68-24022-02
6 TopPlate AS-61872-01 AS-61872-01 AS-61872-01 AS-61872-02 AS-61872-02
Gasket - Top Plate AE-61871-01 AE-61871-01 AE-61871-01 AE-61871-02 AE-61871-02
Gasket - Front Base Angle 68-102435-01 68-102435-01 68-102435-01 68-102435-02 68-102435-02 7 Locknut - Fresh AirDamper 64-24031-01 64-24031-01 64-24031-01 64-24031-01 64-24031-01 8 Burner Compartment Door (NeutraGreen) AS-61905-01 AS-61905-01 AS-61905-01 AS-61906-01 AS-61906-01 8 Burner Compartment Door (Granite/SteelGray) AS-61905-03 AS-61905-03 AS-61905-03 AS-61906-02 AS-61906-02 9 Blower/Filter Door (Neutra Green) AS-61908-03 AS-61908-03 AS-61908-03 AS-61909-03 AS-61909-03 9 Blower/Filter Door (Granite/Steel Gray) AS-61908-04 AS-61908-04 AS-61908-04 AS-61909-04 AS-61909-04
10 Filter -Plastic 54-24094-01 54-24094-01 54-24094-01 54-24094-02 54-24094-02
Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01
Filter Rod Support Angle AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01
Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01
11 Solid Bottom AE-61874-02 AE-61874-02 AE-61874-02 AE-61874-03 AE-61874-03
A Button Plug - 2 in.opening 45-22980-08 45-22980-08 45-22980-08 45-22980-08 45-22980-08 B Button Plug (2) - 2-3/8in. opening 45-22980-03 45-22980-03 45-22980-03 45-22980-03 45-22980-03
12 Pressure SwitchAssembly See Electrical Group
Silicon Tubing - Pressure Switch AE-61737-10 AE-61737-10 AE-61737-10 AE-61737-10 AE-61737-10
13 Trap / Elbow Assembly 68-100651-01 68-100651-01 68-100651-01 68-100651-01 68-100651-01 14 Water Trap Mount Bracket AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01 15 JunctionBox Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 16 Door Switch(Push Button) See Electrical Group 17 JunctionBox AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
Grommet (5/8 in. Tube) 56-22521-03 56-22521-03 56-22521-03 56-22521-03 56-22521-03
Grommet (1/2 in. I.D.) 56-24008-01 56-24008-01 56-24008-01 56-24008-01 56-24008-01
Grommet (1/4 in. I.D.) 56-24008-02 56-24008-02 56-24008-02 56-24008-02 56-24008-02
Grommet (2 in. opening) 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06
28 Heat Exchanger See Heat Exchanger Group 29 Limit -Main Limit (Heat Exchanger Panel) See Electrical Group
30 4 Connector/Transition 68-24047-07 68-24047-07 68-103061-01 31 Induced DraftBlower w/Gasket See Electrical Group
Tubing (1/2 in.I.D.) - Includes Two Hose Clamps (3) 79-25353-82 79-25353-82 79-25353-82 79-25353-82 79-25353-82
Tubing DrainTrap(Induced Draft Blower - Includes two HoseClamps) 791000 791000 791000 791001 791001
Elbow (Induced Draft Blower - 1/2 in.barbed) 68-24013-01 68-24013-01 68-24013-01 68-24013-01 68-24013-01
Touch-up Paint - Platinum (Aerosol) 523012 523012 523012 523012 523012
Touch-up Paint - Platinum (Paint Pens) 523013 523013 523013 523013 523013
Touch-up Paint - Green (Aerosol) 52-18662-48 52-18662-48 52-18662-48 52-18662-48 52-18662-48
Touch-up Paint - Green (PaintPens) 523010 523010 523010 523010 523010
Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019
HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
PANELS, SHEET METAL, MISCELLANEOUS
UGRM
04
M A E
UGRM
06
M A E
UGRM
07
M A E
UGRM
07
Y B G
68-24021-01 (See Note 4)
68-24047-13 (See Note 4)
UGRM
09
Z A J
68-24021-01
68-24047-08
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MODEL
No. Notes
1 5 Jacket (SeeNote 5) N/A N/A 4 Outlet Air Pipe 68-24021-01 68-24021-01 5 Gasket - Outlet Air Pipe 68-24022-02 68-24022-02 6 TopPlate AS-61872-02 AS-61872-03
Gasket - Top Plate AE-61871-02 AE-61871-03
Gasket - Front Base Angle 68-102435-02 68-102435-03 7 Locknut - Fresh AirDamper 64-24031-01 64-24031-01 8 Burner Compartment Door (NeutraGreen) AS-61906-01 AS-61907-01 8 Burner Compartment Door (Granite/SteelGray) AS-61906-02 AS-61907-02 9 Blower/Filter Door (Neutra Green) AS-61909-03 AS-61910-03 9 Blower/Filter Door (Granite/Steel Gray) AS-61909-04 AS-61910-04
10 Filter -Plastic 54-24094-02 54-24094-03
Filter Retainer Rod 45-24095-01 45-24095-01
Filter Rod Support Angle AE-60520-01 AE-60520-01
Filter Support Angle AE-61883-01 AE-61883-01
11 Solid Bottom AE-61874-03 AE-61874-04
A Button Plug-2 in. opening 45-22980-08 45-22980-08 B Button Plug(2)- 2-3/8 in. opening 45-22980-03 45-22980-03
12 Pressure SwitchAssembly See Electrical Group
Silicon Tubing - Pressure Switch AE-61737-10 AE-61737-10
13 Trap / Elbow Assembly 68-100651-01 68-100651-01 14 Water Trap Mount Bracket AE-61841-01 AE-61841-01 15 JunctionBox Cover AE-61476-02 AE-61476-02 16 Door Switch(Push Button) See Electrical Group 17 JunctionBox AE-61475-02 AE-61475-02
Grommet (5/8 in. Tube) 56-22521-03 56-22521-03
Grommet (1/2 in. I.D.) 56-24008-01 56-24008-01
Grommet (1/4 in. I.D.) 56-24008-02 56-24008-02
Grommet (2 in. opening) 56-22114-06 56-22114-06
28 Heat Exchanger See Heat Exchanger Group 29 Limit -Main Limit (Heat Exchanger Panel) See Electrical Group 30 Connector/Transition 68-24047-08 68-24047-09 31 Induced DraftBlower w/Gasket See Electrical Group
Tubing (1/2 in.I.D.) - Includes Two Hose Clamps (3) 79-25353-82 79-25353-82
Tubing DrainTrap(Induced Draft Blower - Includes two HoseClamps) 791000 791000
Elbow (Induced Draft Blower - 1/2 in.barbed) 68-24013-01 68-24013-01
Touch-up Paint - Platinum (Aerosol) 523012 523012
Touch-up Paint - Platinum (Paint Pens) 523013 523013
Touch-up Paint - Green (Aerosol) 52-18662-48 52-18662-48
Touch-up Paint - Green (PaintPens) 523010 523010
Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019
HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
PANELS, SHEET METAL, MISCELLANEOUS
UGRM
10
Z
A
J
UGRM
12
R A
J
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