Rheem UGPJ User Manual
UGPJ
Parts List
03-January-2017
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42801-UGPJ.pdf for the current revision.
80% Gas Furnaces
Table of Contents
Model Explanation.... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . ... Page 3
Parts Numbers
Panels - Miscellaneous ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... .... Page 4
Electrical Group . ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ... Page 5
Blower Group... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... Page 6
Heat Exchanger-Burner Group.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... . Page 7
Gas Controls ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... Page 8
Orifice Selection Chart.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... .... Page 9
Drawings/Photographs
Exploded View .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... Page 10
Blower Assembly ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .. Page 11
Burner Assembly ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... .... Page12
NOX Insert Assembly After F0299 .... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... . .... . Page 13
Notes ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... .. Page 14
Page 2 of 14
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92-42801-UGPJ
U G P J - 0 7 E A U E R
1 2 3 4 5 6 7 8 9
(1) TRADEBRAND IDENTIFICATION (6) VARIATIONS
A = Standard Cabinet
(2) MODEL B = Wide Cabinet
G = Gas Furnace
(7) BLOWER DESIGNATION
(3) TYPE M = 11 X 7
P = Upflow Non-condensing R = 11 X 10
U = 11 X 6
(4) DESIGN SERIES
(8) AIRFLOW
(5) HEATING INPUT DESIGNATION E = 1100-1300 CFM
05 = 50,000 BTU/HR G = 1500-1700 CFM
07 - 75,000 BTU/HR J = 1800-2100 CFM
10 = 100,000 BTU/HR
12 = 125,000 BTU/HR (9) FUEL DESIGNATION
15 = 150,000 BTU/HR R = Natural Gas
E = Electric
N = Electric w/NOX
G E 5 D 7 0 7 F 3 1 9 5 9 9 9 9
1 2 3 4 5 6 7 8 9 10
(1) GAS CODE (6) MOTOR HORSEPOWER
(2) LIMIT CONTROL (7) PLANT
F'= Fort Smith, AR
(3) BLOWER
(8) WEEK
(4) HEATING ELEMENT
(9) YEAR
(5) SPECIAL AREA REQUIREMENT
(10) PRODUCTION NUMBER
MODEL NUMBER EXPLANATION
SERIAL NUMBER EXPLANATION
Page 3 of 14
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92-42801-UGPJ
MODEL
No. Notes
1 PlugButton 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01
2 Burner Compartment Door AE-61675-01 AE-61676-01 AE-61676-01 AE-61676-01 AE-61677-01
3 Blower/Filter Door AE-61679-01 AS-67894-01 AS-67894-01 AS-67894-01 AS-67895-01
4 DoorSwitch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 42-22692-01
5 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
6 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
7 InducedDraft Blower See Electrical Group
8 Blower Assembly See Blower Group
9 Jacket AS-61690-17 AS-61690-18 AS-61690-19 AS-61690-18 AS-61690-20
10 Heat Exchanger Bracket See Heat Exchanger Group
11 Heat Exchanger See Heat Exchanger Group
12 Top Plate AE-61657-01 AE-61657-02 AE-61657-02 AE-61657-02 AE-61657-03
13 Limit - Main Limit (Heat Exchanger Panel) SeeElectrical Group
14 SiliconeTubing- Pressure Switch AE-61737-07 AE-61737-04 AE-61737-04 AE-61737-04 AE-61737-23
15 Pressure Switch See Electrical Group
16 Rollout Switch Bracket AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02
17 Limit - Manual Reset (Burner Compartment) See Electrical Group
24 Control Mounting Plate AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01
26 Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02
27 Control Box 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01
Touch-up Paint - Platinum (Aerosol) 523012 523012 523012 523012 523012
Touch-up Paint - Platinum (Paint Pen) 523013 523013 523013 523013 523013
Touch-up Paint - Green (Aerosol) 52-18662-48 52-18662-48 52-18662-48 52-18662-48 52-18662-48
Touch-up Paint - Green (Paint Pen) 523010 523010 523010 523010 523010
No. Notes
1 PlugButton 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01
2 Burner Compartment Door AE-61677-01 AE-61678-01 AE-61678-01 AE-61678-01 AE-61678-01
3 Blower/Filter Door AS-67895-01 AS-67896-01 AS-67896-01 AS-67896-01 AS-67896-01
4 DoorSwitch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 42-22692-01
5 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
6 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
7 InducedDraft Blower See Electrical Group
8 Blower Assembly See Blower Group
9 Jacket AS-61690-20 AS-61690-26 AS-61690-26 AS-61690-26 AS-61690-26
10 Heat Exchanger Bracket See Heat Exchanger Group
11 Heat Exchanger See Heat Exchanger Group
12 Top Plate AE-61657-03 AE-61657-04 AE-61657-04 AE-61657-04 AE-61657-04
13 Limit - Main Limit (Heat Exchanger Panel) SeeElectrical Group
14 SiliconeTubing- Pressure Switch AE-61737-23 AE-61737-15 AE-61737-15 AE-61737-15 AE-61737-15
15 Pressure Switch See Electrical Group
16 Rollout Switch Bracket AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02
17 Limit - Manual Reset (Burner Compartment) See Electrical Group
24 Control Mounting Plate AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01
26 Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02
27 Control Box 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01
Touch-up Paint - Platinum (Aerosol) 523012 523012 523012 523012 523012
Touch-up Paint - Platinum (Paint Pen) 523013 523013 523013 523013 523013
Touch-up Paint - Platinum (Aerosol) 523012 523012 523012 523012 523012
Touch-up Paint - Green (Paint Pen) 523010 523010 523010 523010 523010
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW
PANELS, SHEET METAL, MISCELLANEOUS
MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW
PANELS, SHEET METAL, MISCELLANEOUS
UGPJ
05
A
U
E
UGPJ
10
B
R
J
UGPJ
07
A
M
G
UGPJ
12
A
R
G
UGPJ
07
A
U
E
UGPJ
12
A
R
J
UGPJ
10
A
M
E
UGPJ
15
A
R
G
UGPJ
10
B
R
G
UGPJ
15
A
R
J
Page 4 of 14
03-January-2017
92-42801-UGPJ
MODEL
No. Notes
7 Stk Induced Draft Blower w/Gasket 70-101087-01 70-101087-01 70-101087-01 70-101087-01 70-101087-01
13 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25349-03 47-25349-01 47-25349-02 47-25349-02 47-25349-01
15 Stk Pressure Switch 42-24194-01 42-24194-01 42-24194-01 42-24194-01 42-24194-01
17 Stk Limit - Manual Reset (Burner Compartment) (3) 47-22861-01 47-22861-01 47-22861-01 47-22861-01 47-22861-01
23 Stk Limit - Heat Assisted (Blower Housing) 47-22860-01 47-22860-01 47-22860-01 47-22860-03 47-22860-01
25 Integrated Furnace Control Board (IFC) See Gas Controls
28 Stk Transformer 46-24124-03 46-24124-03 46-24124-03 46-24124-03 46-24124-03
Transformer Fuse (Small - 9/16 in.) 46-22863-82 46-22863-82 46-22863-82 46-22863-82 46-22863-82
Transformer Fuse (Large - 1-9/16 in.) 46-22863-84 46-22863-84 46-22863-84 46-22863-84 46-22863-84
Wiring Harness - 6 pin to 4 pin, 4 wires 45-24371-05 45-24371-05 45-24371-05 45-24371-05 45-24371-05
Wiring Harness - 9 pin from board to 9 pin 45-24371-04 45-24371-04 45-24371-04 45-24371-04 45-24371-04
No. Notes
7 Stk Induced Draft Blower w/Gasket 70-101087-01 70-101087-01 70-101087-01 70-101087-01 70-101087-01
13 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25349-01 47-25349-03 47-25349-03 47-25349-03 47-25349-03
15 Stk Pressure Switch 42-24194-01 42-24194-01 42-24194-01 42-24194-01 42-24194-01
17 Stk Limit - Manual Reset (Burner Compartment) (3) 47-22861-01 47-22861-01 47-22861-01 47-22861-01 47-22861-01
23 Stk Limit - Heat Assisted (Blower Housing) 47-22860-01 47-22860-03 47-22860-03 47-22860-04 47-22860-04
25 Integrated Furnace Control Board (IFC) See Gas Controls
28 Stk Transformer w/Fuse 46-24124-03 46-24124-03 46-24124-03 46-24124-03 46-24124-03
Transformer Fuse (Small - 9/16 in.) 46-22863-82 46-22863-82 46-22863-82 46-22863-82 46-22863-82
Transformer Fuse (Large - 1-9/16 in.) 46-22863-84 46-22863-84 46-22863-84 46-22863-84 46-22863-84
Wiring Harness - 6 pin to 4 pin, 4 wires 45-24371-05 45-24371-05 45-24371-05 45-24371-05 45-24371-05
Wiring Harness - 9 pin from board to 9 pin 45-24371-04 45-24371-04 45-24371-04 45-24371-04 45-24371-04
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW
Wiring Harness - 4 pin to 2 pin and 2 straight terminals, 4
wires
Wiring Harness - 9 pin to 8 terminals
(5 insulated/1 straight/2 flag), 8 wires
MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW
Wiring Harness - 4 pin to 2 pin and 2 straight terminals, 4
wires
Wiring Harness - 9 pin to 8 terminals
(5 insulated/1 straight/2 flag), 8 wires
UGPJ
05
A
U
E
ELECTRIC GROUP
45-24371-17 45-24371-17 45-24371-17 45-24371-17 45-24371-17
45-24371-13 45-24371-13 45-24371-13 45-24371-13 45-24371-13
UGPJ
10
B
R
J
ELECTRIC GROUP
45-24371-17 45-24371-17 45-24371-17 45-24371-17 45-24371-17
45-24371-13 45-24371-13 45-24371-13 45-24371-13 45-24371-13
UGPJ
07
A
M
G
UGPJ
12
A
R
G
UGPJ
07
A
U
E
UGPJ
12
A
R
J
UGPJ
10
A
M
E
UGPJ
15
A
R
G
UGPJ
10
B
R
G
UGPJ
15
A
R
J
Page 5 of 14
03-January-2017
92-42801-UGPJ
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