Rheem UGDG User Manual
UGDG
Parts List
20-June-2015
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42801-UGDG.pdf for the current revision.
80% Gas Furnaces
Table of Contents
Model Explanation......... . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ....... . . ....... Page 3
Parts Numbers
Panels (1) . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ... Page 4
Panels (2) . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ... Page 5
Panels (3) . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ... Page 6
Electrical Group (1).... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . Page7
Electrical Group (2).... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . Page8
Electrical Group (3).... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . Page9
Blower Group..... . . ........ . . ........ . . ....... . . . ....... . . ........ . . ........ . . ........ . . ....... . . ........ . . .... Page 10
Heat Exchanger-Burner Group........ . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ... Page 11
Gas Controls - Robertshaw ..... . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . Page 12
Gas Controls - Honeywell (SP). . ........ . . ........ . . ........ . . ....... . . . ....... . . ........ . . ........ . . ........ . . . Page 13
Gas Controls Honeywell (HSI) . . ........ . . ........ . . ........ . . ....... . . . ....... . . ........ . . ........ . . ........ . . . Page 14
Gas Controls - White Rodgers (HSI) ....... . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . Page 15
Field Test Parts 07 (1) ...... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . .... Page 16
Field Test Parts 07 (2) ...... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . .... Page 17
Orifice Selection Chart........ . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . . Page 18
Drawings/Photographs
Exploded View ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ....... . . Page 19
VentPressure Detector .... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ..... Page 19
Blower Assembly . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ..... Page 20
Heat Exchanger Assembly........ . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ....... Page21
Notes ..... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ....... Page 22
Page 2 of 22
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U G D G - 0 7 E A U E R
1 2 3 4 5 6 7 8 9 10
1 TRADENAME IDENTIFICATION 7 VARIATIONS
A = Standard
2 G = GAS FURNACE B = Wide Cabinet
3 D = UPFLOW 8 BLOWER DESIGNATION
M = 11 X 7 DU
4 DESIGN SERIES R = 11 X 10 DU
U = 11 X 6 DU
5 HEATING CAPACITY(INPUT BTU/HR)
04 = 45,000 09 = 90,000 9 AIRFLOW
05 = 50,000 10 = 100,000 E = 1100 - 1300 CFM
06 = 67,500 12 = 125,000 G = 1500 - 1700 CFM
07 = 75,000 15 = 150,000 J = 1900 - 2100 CFM
S = 500 - 1300 CFM
6 IGNITIONTYPE
E = Electric Ignition (HSI) 10 FUEL CODES
N = Electric Ignition (HSI) w/NOX A = Canadian - Natural Gas
0, 5 or 7 = Standing Pilot R = U.S. - Natural Gas
M = Standing Pilot w/NOX
C E 5 D 3 0 7 F 5 1 9 1 0 0 0 0
1 2 3 4 5 6 7 8 9 10
1 GAS CODE 6 MOTOR HORSEPOWER
2 LIMIT CONTROL 7 PRODUCTION LOCATION
F = Fort Smith, AR
3 BLOWER
8 WEEK
4 HEATING ELEMENT
9 YEAR
5 SPECIAL AREA REQUIREMENT
10 PRODUCTION NUMBER
MODEL NUMBER EXPLANATION
SERIAL NUMBER EXPLANATION
Page 3 of 22
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92-42801-UGDG
MODEL
No. Notes
1 Jacket AS-61690-01 AS-61690-01 AS-61690-01 AS-61690-03 AS-61690-03 AS-61690-02
2 1
2 1
3 Blower/Filter Door AE-61679-01 AE-61679-01 AE-61679-01 AE-61680-01 AE-61680-01 AE-61680-01
4 Burner Door (w/o Plug Button) AE-61675-01 AE-61675-01 AE-61675-01 AE-61676-01 AE-61676-01 AE-61676-01
Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01
5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01
5 Control Mounting Plate - After F1997 AE-61968-01 AE-61968-01 N/A AE-61968-01 N/A AE-61968-01
5 Control Mounting Plate - F1997 - F1399 N/A N/A AE-61968-01 N/A AE-61968-01 N/A
5 Control Mounting Plate - After F1399 N/A N/A AE-67877-01 N/A AE-67877-01 N/A
Jumper Plug - Canadian Models Before F0793 See Electrical Group
Silicone Tubing- Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83
12
14 Integrated Furnace Control Board (IFC) See Gas Controls
15 Pressure Switch See Electrical Group
16 Door Switch - Push Button See Electrical Group
17 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
19 Limit - Manual Reset (Burner Compartment) See Electrical Group
20 Transformer See Electrical Group
22 Induced Draft Blower w/Gasket See Electrical Group
28 Gas Valve See Gas Controls
Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01
Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01
Filter Rod Support Angle AE-60520-01 N/A N/A AE-60520-01 AE-60520-01 AE-60520-01
13 Filter - Permanent Plastic 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-01
HEATING CAPACITY
IGNITIONTYPE
VARIATION
BLOWER DESIGNATION
PANELS, MISCELLANEOUS PARTS
Top Plate - Canadian Models built w/Jumper Plugs Before F0793
Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793
Collar -Vent Pressure Detector
(Canadian Models BeforeF0793)
For 07 Models manufactured before F0191 - See Field Test Parts 07
UGDG-
04
5/M/E/N
A
U
N/A AE-61719-01 AE-61719-01 N/A N/A N/A
AE-61657-01 AE-61657-01 AE-61657-01 AE-61657-02 AE-61657-02 AE-61657-02
N/A AE-61507-01 AE-61507-01 N/A N/A N/A
UGDG
05
0/M
A
U
UGDG
05
E/N
A
U
UGDG
06
7
A
U
UGDG
06
E/N
A
U
UGDG
07
5/M
A
M
Page 4 of 22
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92-42801-UGDG
MODEL
No. Notes
1 Jacket AS-61690-03 AS-61690-02 AS-61690-03 AS-61690-03 AS-61690-04 AS-61690-02
2 1
2 1
3 Blower/Filter Door AE-61680-01 AE-61680-01 AE-61680-01 AE-61680-01 AE-61681-01 AE-61680-01
4 Burner Door (w/o Plug Button) AE-61676-01 AE-61676-01 AE-61676-01 AE-61676-01 AE-61677-01 AE-61676-01
Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01
5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01
5 Control Mounting Plate - After F1997 AE-61968-01 N/A N/A AE-61968-01 AE-61968-01 N/A
5 Control Mounting Plate - F1997 - F1399 N/A AE-61968-01 AE-61968-01 N/A N/A AE-61968-01
5 Control Mounting Plate - After F1399 N/A AE-67877-01 AE-67877-01 N/A N/A AE-67877-01
Jumper Plug - Canadian Models Before F0793 See Electrical Group
Silicone Tubing- Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83
12
14 Integrated Furnace Control Board (IFC) See Gas Controls
15 Pressure Switch See Electrical Group
16 Door Switch - Push Button See Electrical Group
17 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
19 Limit - Manual Reset (Burner Compartment) See Electrical Group
20 Transformer See Electrical Group
22 Induced Draft Blower w/Gasket See Electrical Group
28 Gas Valve See Gas Controls
Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01
Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 N/A AE-61883-01 AE-61883-01
Filter Rod Support Angle AE-60520-01 AE-60520-01 AE-60520-01 N/A AE-60520-01 AE-60520-01
13 Filter - Permanent Plastic 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-02 54-24094-01
HEATING CAPACITY
IGNITIONTYPE
VARIATION
BLOWER DESIGNATION
PANELS, MISCELLANEOUS PARTS
Top Plate - Canadian Models built w/Jumper Plugs Before F0793
Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793
Collar -Vent Pressure Detector
(Canadian Models BeforeF0793)
For 07 Models manufactured before F0191 - See Field Test Parts 07
UGDG
07
5/M
A
U
AE-61719-02 AE-61719-02 AE-61719-02 AE-61719-02 AE-61719-03 AE-61719-02
AE-61657-02 AE-61657-02 AE-61657-02 AE-61657-02 AE-61657-03 AE-61657-02
AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02
UGDG
07
E/N
A
M
UGDG
07
E/N
A
U
UGDG
10
0/M
A
U
UGDG
10
0/M
B
R
UGDG
10
E/N
A
M
Page 5 of 22
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92-42801-UGDG
MODEL
No. Notes
1 Jacket AS-61690-03 AS-61690-04 AS-61690-05 AS-61690-05 AS-61690-05 AS-61690-05
2 1
2 1
3 Blower/Filter Door AE-61680-01 AE-61681-01 AE-61682-01 AE-61682-01 AE-61682-01 AE-61682-01
4 Burner Door (w/o Plug Button) AE-61676-01 AE-61677-01 AE-61678-01 AE-61678-01 AE-61678-01 AE-61678-01
Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01
5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01
5 Control Mounting Plate - After F1997 N/A N/A AE-61968-01 N/A AE-61968-01 N/A
5 Control Mounting Plate - F1997 - F1399 AE-61968-01 AE-61968-01 N/A AE-61968-01 N/A AE-61968-01
5 Control Mounting Plate - After F1399 AE-67877-01 AE-67877-01 N/A AE-67877-01 N/A AE-67877-01
Jumper Plug - Canadian Models Before F0793 See Electrical Group
Silicone Tubing- Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83
12
14 Integrated Furnace Control Board (IFC) See Gas Controls
15 Pressure Switch See Electrical Group
16 Door Switch - Push Button See Electrical Group
17 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
19 Limit - Manual Reset (Burner Compartment) See Electrical Group
20 Transformer See Electrical Group
22 Induced Draft Blower w/Gasket See Electrical Group
28 Gas Valve See Gas Controls
Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01
Filter Support Angle N/A AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01
Filter Rod Support Angle N/A AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01
13 Filter - Permanent Plastic 54-24094-01 54-24094-02 54-24094-03 54-24094-03 54-24094-03 54-24094-03
HEATING CAPACITY
IGNITIONTYPE
VARIATION
BLOWER DESIGNATION
PANELS, MISCELLANEOUS PARTS
Top Plate - Canadian Models built w/Jumper Plugs Before F0793
Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793
Collar -Vent Pressure Detector
(Canadian Models BeforeF0793)
UGDG
10
E/N
A
U
AE-61719-02 AE-61719-03 AE-61719-04 AE-61719-04 AE-61719-04 AE-61719-04
AE-61657-02 AE-61657-03 AE-61657-04 AE-61657-04 AE-61657-04 AE-61657-04
AE-61507-01 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-03 AE-61507-03
UGDG
10
E/N
B
R
UGDG
12
5/M
A
R
UGDG
12
E/N
A
R
UGDG
15
0/M
A
R
UGDG
15
E/N
A
R
Page 6 of 22
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MODEL
No. Notes
15 Stk Pressure Switch - Before F4797 42-24064-03 42-24064-02 42-24064-03 N/A
15 Stk Pressure Switch - After F4797 42-23648-03 42-23648-03 42-23648-03 N/A
15 Stk Pressure Switch - Before F4296 N/A N/A N/A 42-24064-01
15 Stk Pressure Switch - After F4296 N/A N/A N/A 42-23648-03
16 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01
17 Stk Limit - Main Limit (Heat Exchanger Panel) 47-22679-01 47-22679-03 47-22679-02 47-22679-01
18 Stk
18 Stk
Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) N/A 47-22862-01 N/A 47-22862-02
19 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01
Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02
20 Stk Transformer w/Fuse 46-22863-02 46-22863-02 46-22863-02 46-22863-02
Transformer Fuse - 9/16 in. 46-22863-82 46-22863-82 46-22863-82 46-22863-82
Transformer Fuse - 1-1/4 in. 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK
21 Capacitor - Blower Motor See Blower Group
22 Stk,2 Induced Draft Blower w/Gasket - Before F0499 70-24071-01 70-22838-02 70-24071-02 70-22838-02
22 Stk,2 Induced Draft Blower w/Gasket - After F0499 70-24071-04 70-22838-02 70-24071-05 70-22838-02
Jumper Plug - Canadian Models Before F0793 N/A AS-60857-02 N/A AS-60857-02
Wiring Harness - 4 pin to 2 pin (Standing Pilot Ignition) AS-61998-08 N/A AS-61998-08 N/A
Wiring Harness - 4 pin to 2 flag terminals (Standing Pilot Ignition) N/A AS-61705-01 N/A AS-61705-01
Wiring Harness - 9 pin to 2 pin and 4 terminals (Standing Pilot Ignition) N/A AS-61704-05 N/A N/A
Wiring Harness - 9 pin to 5 terminals (Standing Pilot Ignition) AS-61998-06 AS-61998-06 AS-61998-06 AS-61998-06
Wiring Harness - 9 pin from IFC to 9 pin (HSI) - Before F3094 AS-61702-01 AS-61702-01 AS-61702-01 AS-61702-01
Wiring Harness - 9 pin to 7 terminals (HSI) - Before F3094 AS-61706-01 AS-61706-01 AS-61706-01 AS-61706-01
Wiring Harness - 6 pin from IFC to 4 pin (HSI) - BeforeF3094 AS-61703-01 AS-61703-01 AS-61703-01 AS-61703-01
Wiring Harness - 4 pin to two 2 pin connectors and 1 terminal (HSI) - Before F3094 AS-61707-06 N/A AS-61707-06 N/A
Wiring Harness - 9 pin from IFC to 9 pin (HSI) - After F3094 AS-61702-07 AS-61702-07 AS-61702-07 AS-61702-07
Wiring Harness - 9 pin to 8 terminals (HSI) - After F3094 AS-61706-09 AS-61706-09 AS-61706-09 AS-61706-09
Wiring Harness - 6 pin from IFC to 4 pin (HSI) - After F3094 AS-61703-01 AS-61703-01 AS-61703-01 AS-61703-01
Wiring Harness - 4 pin to two 2 pin connectors (HSI) - After F3094 AS-61707-08 N/A AS-61707-08 N/A
Wiring Harness - 4 pin to 2 pin and 2 flag terminals (HSI) - F3094 N/A AS-61707-09 N/A AS-61707-09
HEATING CAPACITY
IGNITIONTYPE
VARIATION
BLOWER DESIGNATION
ELECTRIC GROUP
VentPressure Detector Control - Manual Reset
(Canadian Models BeforeF0793) - HSI Models
VentPressure Detector Control - Manual Reset
(Canadian Models BeforeF0793) - Standing Pilot Models
Wiring Harness - 9 pin from Blower Inducer Control to 4 pin and 9 pin (Standing Pilot
Ignition)
Wiring Harness - 4 pin to 2 pin/2 flag terminals/1 straight terminal (HSI) - Before
F3094
For 07 Models manufactured before F0191 - See Field Test Parts 07
UGDG-
04
5/M/E/N
A
U
N/A 47-21900-21 N/A 47-21900-06
N/A 47-21900-05 N/A N/A
AS-61997-01 AS-61997-01 AS-61997-01 AS-61997-01
N/A AS-61707-01 N/A AS-61707-01
UGDG
05
0/M/E/N
A
U
UGDG
06
7/E/N
A
U
UGDG
07
5/M/E/N
A
M
Page 7 of 22
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92-42801-UGDG
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