Rheem UGDG User Manual

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UGDG

Parts List

20-June-2015

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42801-UGDG.pdf for the current revision.

80% Gas Furnaces

Table of Contents

Model Explanation......... . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ....... . . ....... Page 3

Parts Numbers

Panels (1) . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ... Page 4

Panels (2) . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ... Page 5

Panels (3) . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ... Page 6

Electrical Group (1).... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . Page7

Electrical Group (2).... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . Page8

Electrical Group (3).... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . Page9

Blower Group..... . . ........ . . ........ . . ....... . . . ....... . . ........ . . ........ . . ........ . . ....... . . ........ . . .... Page 10

Heat Exchanger-Burner Group........ . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ... Page 11

Gas Controls - Robertshaw ..... . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . Page 12

Gas Controls - Honeywell (SP). . ........ . . ........ . . ........ . . ....... . . . ....... . . ........ . . ........ . . ........ . . . Page 13

Gas Controls Honeywell (HSI) . . ........ . . ........ . . ........ . . ....... . . . ....... . . ........ . . ........ . . ........ . . . Page 14

Gas Controls - White Rodgers (HSI) ....... . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . Page 15

Field Test Parts 07 (1) ...... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . .... Page 16

Field Test Parts 07 (2) ...... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . .... Page 17

Orifice Selection Chart........ . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . . Page 18

Drawings/Photographs

Exploded View ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ....... . . Page 19

VentPressure Detector .... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ..... Page 19

Blower Assembly . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ..... Page 20

Heat Exchanger Assembly........ . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ....... Page21

Notes ..... . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ........ . . ....... . . ........ . . ........ . . ........ . . ....... Page 22

Page 2 of 22

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92-42801-UGDG

U G D G - 0 7 E A U E R 1 2 3 4 5 6 7 8 9 10

1 TRADENAME IDENTIFICATION 7 VARIATIONS A = Standard 2 G = GAS FURNACE B = Wide Cabinet

3 D = UPFLOW 8 BLOWER DESIGNATION M = 11 X 7 DU 4 DESIGN SERIES R = 11 X 10 DU U = 11 X 6 DU 5 HEATING CAPACITY(INPUT BTU/HR) 04 = 45,000 09 = 90,000 9 AIRFLOW 05 = 50,000 10 = 100,000 E = 1100 - 1300 CFM 06 = 67,500 12 = 125,000 G = 1500 - 1700 CFM 07 = 75,000 15 = 150,000 J = 1900 - 2100 CFM S = 500 - 1300 CFM 6 IGNITIONTYPE E = Electric Ignition (HSI) 10 FUEL CODES N = Electric Ignition (HSI) w/NOX A = Canadian - Natural Gas 0, 5 or 7 = Standing Pilot R = U.S. - Natural Gas M = Standing Pilot w/NOX

C E 5 D 3 0 7 F 5 1 9 1 0 0 0 0

1 2 3 4 5 6 7 8 9 10

1 GAS CODE 6 MOTOR HORSEPOWER 2 LIMIT CONTROL 7 PRODUCTION LOCATION

F = Fort Smith, AR 3 BLOWER 8 WEEK 4 HEATING ELEMENT 9 YEAR 5 SPECIAL AREA REQUIREMENT 10 PRODUCTION NUMBER

MODEL NUMBER EXPLANATION

SERIAL NUMBER EXPLANATION

Page 3 of 22

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MODEL

No. Notes

1 Jacket AS-61690-01 AS-61690-01 AS-61690-01 AS-61690-03 AS-61690-03 AS-61690-02 2 1

2 1 3 Blower/Filter Door AE-61679-01 AE-61679-01 AE-61679-01 AE-61680-01 AE-61680-01 AE-61680-01

4 Burner Door (w/o Plug Button) AE-61675-01 AE-61675-01 AE-61675-01 AE-61676-01 AE-61676-01 AE-61676-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 5 Control Mounting Plate - After F1997 AE-61968-01 AE-61968-01 N/A AE-61968-01 N/A AE-61968-01 5 Control Mounting Plate - F1997 - F1399 N/A N/A AE-61968-01 N/A AE-61968-01 N/A 5 Control Mounting Plate - After F1399 N/A N/A AE-67877-01 N/A AE-67877-01 N/A

Jumper Plug - Canadian Models Before F0793 See Electrical Group

Silicone Tubing- Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83

12 14 Integrated Furnace Control Board (IFC) See Gas Controls

15 Pressure Switch See Electrical Group 16 Door Switch - Push Button See Electrical Group 17 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 19 Limit - Manual Reset (Burner Compartment) See Electrical Group 20 Transformer See Electrical Group 22 Induced Draft Blower w/Gasket See Electrical Group 28 Gas Valve See Gas Controls

Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01

Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01

Filter Rod Support Angle AE-60520-01 N/A N/A AE-60520-01 AE-60520-01 AE-60520-01

13 Filter - Permanent Plastic 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-01

HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION

PANELS, MISCELLANEOUS PARTS

Top Plate - Canadian Models built w/Jumper Plugs Before F0793 Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793

Collar -Vent Pressure Detector (Canadian Models BeforeF0793)

For 07 Models manufactured before F0191 - See Field Test Parts 07

UGDG-

5/M/E/N

A U

N/A AE-61719-01 AE-61719-01 N/A N/A N/A

AE-61657-01 AE-61657-01 AE-61657-01 AE-61657-02 AE-61657-02 AE-61657-02

N/A AE-61507-01 AE-61507-01 N/A N/A N/A

UGDG

0/M

A U

UGDG

E/N

A U

UGDG

7 A U

UGDG

E/N

A U

UGDG

5/M

A M

Page 4 of 22

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MODEL

No. Notes

1 Jacket AS-61690-03 AS-61690-02 AS-61690-03 AS-61690-03 AS-61690-04 AS-61690-02 2 1

2 1 3 Blower/Filter Door AE-61680-01 AE-61680-01 AE-61680-01 AE-61680-01 AE-61681-01 AE-61680-01

4 Burner Door (w/o Plug Button) AE-61676-01 AE-61676-01 AE-61676-01 AE-61676-01 AE-61677-01 AE-61676-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 5 Control Mounting Plate - After F1997 AE-61968-01 N/A N/A AE-61968-01 AE-61968-01 N/A 5 Control Mounting Plate - F1997 - F1399 N/A AE-61968-01 AE-61968-01 N/A N/A AE-61968-01 5 Control Mounting Plate - After F1399 N/A AE-67877-01 AE-67877-01 N/A N/A AE-67877-01

Jumper Plug - Canadian Models Before F0793 See Electrical Group

Silicone Tubing- Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83

12 14 Integrated Furnace Control Board (IFC) See Gas Controls

Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01

Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 N/A AE-61883-01 AE-61883-01

Filter Rod Support Angle AE-60520-01 AE-60520-01 AE-60520-01 N/A AE-60520-01 AE-60520-01

13 Filter - Permanent Plastic 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-02 54-24094-01

HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION

PANELS, MISCELLANEOUS PARTS

Top Plate - Canadian Models built w/Jumper Plugs Before F0793 Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793

Collar -Vent Pressure Detector (Canadian Models BeforeF0793)

For 07 Models manufactured before F0191 - See Field Test Parts 07

UGDG

5/M

A U

AE-61719-02 AE-61719-02 AE-61719-02 AE-61719-02 AE-61719-03 AE-61719-02

AE-61657-02 AE-61657-02 AE-61657-02 AE-61657-02 AE-61657-03 AE-61657-02

AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02

UGDG

E/N

A M

UGDG

E/N

A U

UGDG

0/M

A U

UGDG

0/M

B R

UGDG

E/N

A M

Page 5 of 22

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MODEL

No. Notes

1 Jacket AS-61690-03 AS-61690-04 AS-61690-05 AS-61690-05 AS-61690-05 AS-61690-05 2 1

2 1 3 Blower/Filter Door AE-61680-01 AE-61681-01 AE-61682-01 AE-61682-01 AE-61682-01 AE-61682-01

4 Burner Door (w/o Plug Button) AE-61676-01 AE-61677-01 AE-61678-01 AE-61678-01 AE-61678-01 AE-61678-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 5 Control Mounting Plate - After F1997 N/A N/A AE-61968-01 N/A AE-61968-01 N/A 5 Control Mounting Plate - F1997 - F1399 AE-61968-01 AE-61968-01 N/A AE-61968-01 N/A AE-61968-01 5 Control Mounting Plate - After F1399 AE-67877-01 AE-67877-01 N/A AE-67877-01 N/A AE-67877-01

Jumper Plug - Canadian Models Before F0793 See Electrical Group

Silicone Tubing- Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83

12 14 Integrated Furnace Control Board (IFC) See Gas Controls

Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01

Filter Support Angle N/A AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01

Filter Rod Support Angle N/A AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01

13 Filter - Permanent Plastic 54-24094-01 54-24094-02 54-24094-03 54-24094-03 54-24094-03 54-24094-03

HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION

PANELS, MISCELLANEOUS PARTS

Top Plate - Canadian Models built w/Jumper Plugs Before F0793 Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793

Collar -Vent Pressure Detector (Canadian Models BeforeF0793)

UGDG

E/N

A U

AE-61719-02 AE-61719-03 AE-61719-04 AE-61719-04 AE-61719-04 AE-61719-04

AE-61657-02 AE-61657-03 AE-61657-04 AE-61657-04 AE-61657-04 AE-61657-04

AE-61507-01 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-03 AE-61507-03

UGDG

E/N

B R

UGDG

5/M

A R

UGDG

E/N

A R

UGDG

0/M

A R

UGDG

E/N

A R

Page 6 of 22

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MODEL

No. Notes

15 Stk Pressure Switch - Before F4797 42-24064-03 42-24064-02 42-24064-03 N/A 15 Stk Pressure Switch - After F4797 42-23648-03 42-23648-03 42-23648-03 N/A 15 Stk Pressure Switch - Before F4296 N/A N/A N/A 42-24064-01 15 Stk Pressure Switch - After F4296 N/A N/A N/A 42-23648-03 16 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 17 Stk Limit - Main Limit (Heat Exchanger Panel) 47-22679-01 47-22679-03 47-22679-02 47-22679-01

18 Stk

Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) N/A 47-22862-01 N/A 47-22862-02

19 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01

Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02

20 Stk Transformer w/Fuse 46-22863-02 46-22863-02 46-22863-02 46-22863-02

Transformer Fuse - 9/16 in. 46-22863-82 46-22863-82 46-22863-82 46-22863-82

Transformer Fuse - 1-1/4 in. 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK

21 Capacitor - Blower Motor See Blower Group 22 Stk,2 Induced Draft Blower w/Gasket - Before F0499 70-24071-01 70-22838-02 70-24071-02 70-22838-02 22 Stk,2 Induced Draft Blower w/Gasket - After F0499 70-24071-04 70-22838-02 70-24071-05 70-22838-02

Jumper Plug - Canadian Models Before F0793 N/A AS-60857-02 N/A AS-60857-02

Wiring Harness - 4 pin to 2 pin (Standing Pilot Ignition) AS-61998-08 N/A AS-61998-08 N/A

Wiring Harness - 4 pin to 2 flag terminals (Standing Pilot Ignition) N/A AS-61705-01 N/A AS-61705-01

Wiring Harness - 9 pin to 2 pin and 4 terminals (Standing Pilot Ignition) N/A AS-61704-05 N/A N/A

Wiring Harness - 9 pin to 5 terminals (Standing Pilot Ignition) AS-61998-06 AS-61998-06 AS-61998-06 AS-61998-06

Wiring Harness - 9 pin from IFC to 9 pin (HSI) - Before F3094 AS-61702-01 AS-61702-01 AS-61702-01 AS-61702-01

Wiring Harness - 9 pin to 7 terminals (HSI) - Before F3094 AS-61706-01 AS-61706-01 AS-61706-01 AS-61706-01

Wiring Harness - 6 pin from IFC to 4 pin (HSI) - BeforeF3094 AS-61703-01 AS-61703-01 AS-61703-01 AS-61703-01

Wiring Harness - 4 pin to two 2 pin connectors and 1 terminal (HSI) - Before F3094 AS-61707-06 N/A AS-61707-06 N/A

Wiring Harness - 9 pin from IFC to 9 pin (HSI) - After F3094 AS-61702-07 AS-61702-07 AS-61702-07 AS-61702-07

Wiring Harness - 9 pin to 8 terminals (HSI) - After F3094 AS-61706-09 AS-61706-09 AS-61706-09 AS-61706-09

Wiring Harness - 6 pin from IFC to 4 pin (HSI) - After F3094 AS-61703-01 AS-61703-01 AS-61703-01 AS-61703-01

Wiring Harness - 4 pin to two 2 pin connectors (HSI) - After F3094 AS-61707-08 N/A AS-61707-08 N/A

Wiring Harness - 4 pin to 2 pin and 2 flag terminals (HSI) - F3094 N/A AS-61707-09 N/A AS-61707-09

HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION

ELECTRIC GROUP

VentPressure Detector Control - Manual Reset (Canadian Models BeforeF0793) - HSI Models VentPressure Detector Control - Manual Reset (Canadian Models BeforeF0793) - Standing Pilot Models

Wiring Harness - 9 pin from Blower Inducer Control to 4 pin and 9 pin (Standing Pilot Ignition)

Wiring Harness - 4 pin to 2 pin/2 flag terminals/1 straight terminal (HSI) - Before F3094

For 07 Models manufactured before F0191 - See Field Test Parts 07

UGDG-

5/M/E/N

A U

N/A 47-21900-21 N/A 47-21900-06

N/A 47-21900-05 N/A N/A

AS-61997-01 AS-61997-01 AS-61997-01 AS-61997-01

N/A AS-61707-01 N/A AS-61707-01

UGDG

0/M/E/N

A U

UGDG

7/E/N

A U

UGDG

5/M/E/N

A M

Page 7 of 22

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MODEL

No. Notes

15 Stk Pressure Switch - Before F4296 42-24064-01 42-24064-01 42-24064-01 42-24064-01 42-24064-01 15 Stk Pressure Switch - After F4296 42-23648-03 42-23648-03 42-23648-03 42-23648-03 42-23648-03 16 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 42-22692-01 17 Stk Limit - Main Limit (Heat Exchanger Panel) 47-22679-02 47-22679-02 47-22679-02 47-22679-02 47-22679-02

18 Stk

Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) 47-22862-02 47-22862-02 47-22862-03 47-22862-03 N/A

19 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01 47-22861-01

Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02

20 Stk Transformer w/Fuse 46-22863-02 46-22863-02 46-22863-02 46-22863-02 46-22863-02

Transformer Fuse - 9/16 in. 46-22863-82 46-22863-82 46-22863-82 46-22863-82 46-22863-82

Transformer Fuse - 1-1/4 in. 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK

21 Capacitor - Blower Motor See Blower Group 22 Stk,2 Induced Draft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02 70-22838-02 70-22838-02

Jumper Plug - Canadian Models Before F0793 AS-60857-02 AS-60857-02 AS-60857-02 AS-60857-02 AS-60857-02

Wiring Harness - 4 pin to 2 flag terminals (Standing Pilot Ignition) AS-61705-01 N/A AS-61705-01 AS-61705-01 N/A

Wiring Harness - 9 pin to 5 terminals (Standing Pilot Ignition) AS-61998-06 N/A AS-61998-06 AS-61998-06 N/A

Wiring Harness - 9 pin from IFC to 9 pin (HSI) - Before F3094 N/A AS-61702-01 N/A N/A AS-61702-01

Wiring Harness - 9 pin to 7 terminals (HSI) - Before F3094 N/A AS-61706-01 N/A N/A AS-61706-01

Wiring Harness - 6 pin from IFC to 4 pin (HSI) - Before F3094 N/A AS-61703-01 N/A N/A AS-61703-01

Wiring Harness - 9 pin from IFC to 9 pin (HSI) - After F3094 N/A AS-61702-07 N/A N/A AS-61702-07

Wiring Harness - 9 pin to 8 terminals (HSI) - After F3094 N/A AS-61706-09 N/A N/A AS-61706-09

Wiring Harness - 6 pin from IFC to 4 pin (HSI) - After F3094 N/A AS-61703-01 AS-61703-01

HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION

ELECTRIC GROUP

VentPressure Detector Control - Manual Reset (Canadian Models BeforeF0793) - HSI Models VentPressure Detector Control - Manual Reset (Canadian Models BeforeF0793) - Standing Pilot Models

Wiring Harness - 9 pin from Blower Inducer Control to 4 pin and 9 pin (Standing Pilot Ignition)

Wiring Harness - 9 pin to 2 pin and 4 terminals (Standing Pilot Ignition)

Wiring Harness - 4 pin to 2 pin/2 flag terminals/1 straight terminal (HSI) - BeforeF3094

Wiring Harness - 4 pin to 2 pin and 2 flag terminals (HSI) - After F3094

For 07 Models manufactured before F0191 - See Field Test Parts 07

UGDG

5/M

A U

N/A 47-21900-06 N/A N/A 47-21900-21

47-21900-06 N/A 47-21900-05 47-21900-05 N/A

AS-61997-01 N/A AS-61997-01 AS-61997-01 N/A

AS-61704-05 N/A AS-61704-05 AS-61704-05 N/A

N/A AS-61707-01 N/A N/A AS-61707-01

N/A AS-61707-09 N/A N/A AS-61707-09

UGDG

E/N

A U

UGDG

0/M

A U

UGDG

0/M

B R

UGDG

E/N

A M

Page 8 of 22

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MODEL

No. Notes

15 Stk Pressure Switch - Before F4296 42-24064-01 42-24064-01 42-24064-02 42-24064-02 15 Stk Pressure Switch - After F4296 42-23648-03 42-23648-03 42-23648-02 42-23648-02 16 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 17 Stk Limit - Main Limit (Heat Exchanger Panel) 47-22679-02 47-22679-02 47-22679-03 47-22679-03

18 Stk

Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) 47-22862-03 47-22862-03 47-22862-04 47-22862-03

19 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01

Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02

20 Stk Transformer w/Fuse 46-22863-02 46-22863-02 46-22863-02 46-22863-02

Transformer Fuse - 9/16 in. 46-22863-82 46-22863-82 46-22863-82 46-22863-82

Transformer Fuse - 1-1/4 in. 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK

21 Capacitor - Blower Motor See Blower Group 22 Stk,2 Induced Draft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02 70-22838-02

Jumper Plug - Canadian Models Before F0793 AS-60857-02 AS-60857-02 AS-60857-02 AS-60857-02

Wiring Harness - 4 pin to 2 flag terminals (Standing Pilot Ignition) N/A N/A AS-61705-01 AS-61705-01

Wiring Harness - 9 pin to 2 pin and 4 terminals (Standing Pilot Ignition) N/A N/A AS-61704-05 AS-61704-05

Wiring Harness - 9 pin to 5 terminals (Standing Pilot Ignition) N/A N/A AS-61998-06 AS-61998-06

Wiring Harness - 9 pin from IFC to 9 pin (HSI) - Before F3094 AS-61702-01 AS-61702-01 AS-61702-01 AS-61702-01

Wiring Harness - 9 pin to 7 terminals (HSI) - Before F3094 AS-61706-01 AS-61706-01 AS-61706-01 AS-61706-01

Wiring Harness - 6 pin from IFC to 4 pin (HSI) - Before F3094 AS-61703-01 AS-61703-01 AS-61703-01 AS-61703-01

Wiring Harness - 9 pin from IFC to 9 pin (HSI) - After F3094 AS-61702-07 AS-61702-07 AS-61702-07 AS-61702-07

Wiring Harness - 9 pin to 8 terminals (HSI) - After F3094 AS-61706-09 AS-61706-09 AS-61706-09 AS-61706-09

Wiring Harness - 6 pin from IFC to 4 pin (HSI) - After F3094 AS-61703-01 AS-61703-01 AS-61703-01 AS-61703-01

Wiring Harness - 4 pin to 2 pin and 2 flag terminals (HSI) - After F3094 AS-61707-09 AS-61707-09 AS-61707-09 AS-61707-09

HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION

ELECTRICAL GROUP

VentPressure Detector Control - Manual Reset (Canadian Models BeforeF0793) - HSI Models VentPressure Detector Control - Manual Reset (Canadian Models BeforeF0793) - Standing Pilot Models

Wiring Harness - 9 pin from Blower Inducer Control to 4 pin and 9 pin (Standing Pilot Ignition)

Wiring Harness - 4 pin to 2 pin/2 flag terminals/1 straight terminal (HSI) - Before F3094

UGDG

E/N

A U

47-21900-21 47-21900-21 47-21900-05 47-21900-01

N/A N/A 47-21900-01 47-21900-01

AS-61997-01 AS-61997-01 AS-61997-01 AS-61997-01

AS-61707-01 AS-61707-01 AS-61707-01 AS-61707-01

UGDG

E/N

B R

UGDG

5/M/E/N

A R

UGDG

0/M/E/N

A R

Page 9 of 22

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MODEL HEATING CAPACITY

No. Notes

23 Stk Blower Assembly (Includes items 21, 24-27) AS-61697-27 AS-61697-07 AS-61697-24 AS-61697-24 AS-61697-53 AS-61697-24 21 Stk Capacitor - Blower Motor 43-21298-45 43-21298-42 43-21298-42 43-21298-42 43-21298-45 43-21298-42 24 Housing AS-61674-09 AS-61674-01 AS-61674-01 AS-61674-01 AS-61674-02 AS-61674-01 25 Motor Mounting Legs (4) AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02

Motor Mounting Leg Screws (8) 63-24368-01 63-24368-01 63-24368-01 63-24368-01 63-24368-01 63-24368-01

26 Stk Blower Motor 51-24070-01 51-22873-01 51-24070-02 51-24070-02 51-25023-01 51-24070-02 27 Stk Blower Wheel 70-22683-01 70-22683-01 70-22683-01 70-22683-01 70-22688-01 70-22683-01

Capacitor Strap - Before F0792 N/A AE-50892-01 AE-50892-01 AE-50892-01 AE-50892-01 AE-50892-01

No. Notes

23 Stk Blower Assembly (Includes items 21, 24-27) AS-61697-29 AS-61697-30 AS-61697-30 AS-61697-30 21 Stk Capacitor - Blower Motor 43-21298-42 43-21298-45 43-21298-45 43-21298-45 24 Housing AS-61674-02 AS-61674-03 AS-61674-03 AS-61674-03 25 Motor Mounting Legs (4) AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02

Motor Mounting Leg Screws (8) 63-24368-01 63-24368-01 63-24368-01 63-24368-01

26 Stk Blower Motor 51-24070-02 51-25023-01 51-25023-01 51-25023-01 27 Stk Blower Wheel 70-22688-01 70-20602-01 70-20602-01 70-20602-01

Capacitor Strap - Before F0792 N/A AE-50892-01 AE-50892-01 AE-50892-01

IGNITIONTYPE VARIATION BLOWER DESIGNATION FUEL CODE

For 07 Models manufactured before F0191 - See Field Test Parts 07

MODEL HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION FUEL CODE

UGDG

5/E/M/N

A U

R/A

BLOWER GROUP

UGDG

E/N

A M

R/A

BLOWER GROUP

UGDG

0/E/M/N

UGDG

0/M/E/N

A U

R/A

B R

R/A

UGDG

7/E/N

A U

R/A

UGDG

5/M/E/N

A R

R/A

UGDG

5/M/E/N

A U

R/A

UGDG

0/M/E/N

A R

R/A

UGDG

5.M/E/N A

R/A

UGDG

0/M/E/N

A U

R/A

Page 10 of 22

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MODEL

No. Notes

6 Stk Heat Exchanger AS-61579-01 AS-61579-01 AS-61579-08 AS-61579-02 AS-61579-02 7 Stk Burner Tube w/Shield

8 NOX Burner Insert 9 NOX Burner Retainer Rod AE-61715-01 AE-61715-01 AE-61715-02 AE-61715-02 AE-61715-02

10 Burner Support Bracket (2) 11 Stk Manifold (w/o Orifices) 81-23492-01 81-23492-01 81-23492-02 81-23492-02 81-23492-02

Burner Orifice - Natural Gas See Orifice Selection Chart Burner Orifice - LP See Orifice Selection Chart Number of Orifices (2) (2) (3) (3) (3)

No. Notes

6 Stk Heat Exchanger Assembly AS-61579-07 AS-61579-07 AS-61579-04 AS-61579-05 AS-61579-06 7 Stk Burner Tube w/Shield

8 NOX Burner Insert 9 NOX Burner Retainer Rod AE-61715-03 AE-61715-03 AE-61715-04 AE-61715-05 AE-61715-06

10 Burner Support Bracket (2) AE-61588-01 AE-61588-01 AE-61588-01 AE-61588-01 AE-61588-01 11 Stk Manifold (w/o Orifices) 81-23492-03 81-23492-03 81-23492-03 81-23492-04 81-23492-05

Burner Orifice - Natural Gas See Orifice Selection Chart Burner Orifice - LP See Orifice Selection Chart Number of Orifices (4) (4) (4) (5) (6)

HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION

HEAT EXCHANGER, BURNER / MANIFOLD

Burner Support (Holds the Burner between the Burner Support Brackets)

For 07 Models manufactured before F0191 - See Field Test Parts 07

MODEL HEATING CAPACITY IGNITIONTYPE VARIATION BLOWER DESIGNATION

HEAT EXCHANGER, BURNER / MANIFOLD

Burner Support (Holds the Burner between the Burner Support Brackets)

UGDG-

5/M/E/N

A U

75-22840-02

(2)

AS-61714-01

(2)

AE-61577-01 AE-61577-01 AE-61577-02 AE-61577-02 AE-61577-02 AE-61588-01

(2)

UGDG

E/N

A M

75-22840-02

(4)

AS-61714-01

(4)

AE-61577-03 AE-61577-03 AE-61577-03 AE-61577-04 AE-61577-05

UGDG

0/M/E/N

A U

75-22840-02

(2)

AS-61714-01

(2)

AE-61588-01

(2)

UGDG

0/M/E/N

A U

75-22840-02

(4)

AS-61714-01

(4)

UGDG

7/E/N

A U

75-22840-02

(3)

AS-61714-01

(3)

AE-61588-01

(2)

UGDG

0/M/E/N

B R

75-22840-02

(4)

AS-61714-01

(4)

UGDG

5/M/E/N

A M

75-22840-02

(3)

AS-61714-01

(3)

AE-61588-01

(2)

UGDG

5/M/E/N

A R

75-22840-02

(5)

AS-61714-01

(5)

UGDG

5/M/E/N

A U

75-22840-02

(3)

AS-61714-01

(3)

AE-61588-01

(2)

UGDG

0/M/E/N

A R

75-22840-02

(6)

AS-61714-01

(6)

Page 11 of 22

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No. Notes

28 Stk Gas Valve- Natural Gas 60-22525-10 60-22525-10 60-22525-10 60-22525-10 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3 14 Stk,6 Blower/Inducer Control Board 47-22827-01 47-22830-01 47-22693-01 47-22828-01 30 Exhaust Hood Assembly AS-61654-01 AS-61654-01 AS-61654-01 AS-61654-01

Stk, 4

33 Stk

Stk Pilot Orifice - Natural Gas 62-22832-02 62-22832-02 62-22832-02 62-22832-02

Stk,5 Pilot Orifice Kit - LP 62-22834-83 62-22834-83 62-22834-83 62-22834-83 31 Stk Thermocouple (Honeywell) 62-22348-02 62-22348-02 62-22348-02 62-22348-02 31 Stk Thermocouple (Robertshaw) 62-19635-02 62-19635-02 62-19635-02 62-19635-02

Pilot Tubing(Robertshaw) - Sizes 100,10M AE-60777-62 AE-60777-62 AE-60777-62 AE-60777-62

Pilot Tubing(Robertshaw) - Sizes 125,12M AE-60777-64 AE-60777-64 AE-60777-64 AE-60777-64

Pilot Tubing(Robertshaw) - Sizes 150,15M AE-60777-66 AE-60777-66 AE-60777-66 AE-60777-66

Pilot Tubing(Honeywell) - Sizes 100,10M - (F4591 - F0894) AE-60777-63 AE-60777-63 AE-60777-63 AE-60777-63

Pilot Tubing(Honeywell) - Sizes 100,10M - (After F0894) AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65

Pilot Tubing(Honeywell) - Sizes 125,12M AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65

Pilot Tubing(Honeywell) - Sizes 150,15M AE-60777-67 AE-60777-67 AE-60777-67 AE-60777-67 32 Pilot Bracket AE-61658-01 AE-61658-01 AE-61658-01 AE-61658-01

Pilot Shield AE-61757-01 AE-61757-01 AE-61757-01 AE-61757-01

LP ConversionKit:

Stk U.S.Models FP-15 FP-15 FP-15 FP-15 Stk Canadian Models FP-04 FP-04 FP-04 FP-04

No. Notes

28 Stk Gas Valve- Natural Gas 60-22525-11 60-22525-11 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 14 Stk Integrated Furnace Control Board (IFC) 62-22737-07 62-22694-01

Stk Flame Sensor 62-23543-01 62-23543-01 29 Stk Ignitor 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01

LP ConversionKit:

Stk U.S.Models FP-15 FP-15 Stk Canadian Models FP-04 FP-04

MODEL GAS CODE (TYPE)

GAS CONTROLS - ROBERTSHAW

Verify pilot vendor before ordering parts

Pilot Assembly (Honeywell) - See Note 4 (On or beforeapproximate Date Code F3792) Pilot Assembly (Robertshaw)(NG - Natural Gas) (After approximate Date Code F3792)

Pilot Tubing (Robertshaw)- Sizes 045,04M,050,05M,067,075,07M,(100 - Before F4591)

Pilot Tubing (Honeywell) - Sizes 045,04M,050,05M,067,075,07M,(100 - Before F4591)

For 07 Models manufactured before F0191 - See Field Test Parts 07

MODEL GAS CODE (TYPE)

GAS CONTROLS - ROBERTSHAW

For 07 Models manufactured before F0191 - See Field Test Parts 07

UGDG

(SP)

62-22834-01

See Note 4

62-22864-02 62-22864-02 62-22864-02 62-22864-02

AE-60777-60 AE-60777-60 AE-60777-60 AE-60777-60

AE-60777-61 AE-60777-61 AE-60777-61 AE-60777-61

UGDG

(HSI)

UGDG

(SP)

62-22834-01

See Note 4

UGDG

(HSI)

UGDG

(SP)

62-22834-01

See Note 4

UGDG

(SP)

62-22834-01

See Note 4

Page 12 of 22

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No. Notes

28 Stk Gas Valve- Natural Gas 60-22174-02 60-22174-02 60-22174-02 60-22174-02 60-22174-02 60-22174-02 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3 See Note 3 See Note 3 14 Stk,6 Blower/Inducer Control Board 47-22827-01 47-22830-01 47-22828-01 47-22693-01 47-22827-03 47-22828-02 30 Exhaust Hood Assembly AS-61654-01 AS-61654-01 AS-61654-01 AS-61654-01 AS-61654-01 AS-61654-01

Stk, 4

33 Stk

Stk Pilot Orifice - Natural Gas 62-22832-02 62-22832-02 62-22832-02 62-22832-02 62-22832-02 62-22832-02

Stk,5 Pilot Orifice Kit - LP 62-22834-83 62-22834-83 62-22834-83 62-22834-83 62-22834-83 62-22834-83 31 Stk Thermocouple (Honeywell) 62-22348-02 62-22348-02 62-22348-02 62-22348-02 62-22348-02 62-22348-02 31 Stk Thermocouple (Robertshaw) 62-19635-02 62-19635-02 62-19635-02 62-19635-02 62-19635-02 62-19635-02

Pilot Tubing(Robertshaw) - Sizes 100,10M AE-60777-62 AE-60777-62 AE-60777-62 AE-60777-62 AE-60777-62 AE-60777-62

Pilot Tubing(Robertshaw) - Sizes 125,12M AE-60777-64 AE-60777-64 AE-60777-64 AE-60777-64 AE-60777-64 AE-60777-64

Pilot Tubing(Robertshaw) - Sizes 150,15M AE-60777-66 AE-60777-66 AE-60777-66 AE-60777-66 AE-60777-66 AE-60777-66

Pilot Tubing(Honeywell) - Sizes 125,12M AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65

Pilot Tubing(Honeywell) - Sizes 150,15M AE-60777-67 AE-60777-67 AE-60777-67 AE-60777-67 AE-60777-67 AE-60777-67 32 Pilot Bracket AE-61658-01 AE-61658-01 AE-61658-01 AE-61658-01 AE-61658-01 AE-61658-01

Pilot Shield AE-61757-01 AE-61757-01 AE-61757-01 AE-61757-01 AE-61757-01 AE-61757-01

LP ConversionKit:

Stk U.S.Models FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 Stk Canadian Models FP-04 FP-04 FP-04 FP-04 FP-04 FP-04

MODEL GAS CODE (TYPE)

Verify pilot vendor before ordering parts

Pilot Assembly (Honeywell) - See Note 4 (On or beforeapproximate Date Code F3792) Pilot Assembly (Robertshaw)(NG - Natural Gas) (After approximate Date Code F3792)

Pilot Tubing (Robertshaw)- Sizes 045,04M,050,05M,067,075,07M,100 (Before F4591)

Pilot Tubing (Honeywell) - Sizes 045,04M,050,05M,067,075,07M,100 (Before F4591) Pilot Tubing (Honeywell) - Sizes 100,10M (F4591 - F0894) Pilot Tubing (Honeywell) - Sizes 100,10M (After F0894)

UGDG

(SP)

GAS CONTROLS - HONEYWELL

62-22834-01

See Note 4

62-22864-02 62-22864-02 62-22864-02 62-22864-02 62-22864-02 62-22864-02

AE-60777-60 AE-60777-60 AE-60777-60 AE-60777-60 AE-60777-60 AE-60777-60

AE-60777-61 AE-60777-61 AE-60777-61 AE-60777-61 AE-60777-61 AE-60777-61

AE-60777-63 AE-60777-63 AE-60777-63 AE-60777-63 AE-60777-63 AE-60777-63

AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65

UGDG

(SP)

62-22834-01

See Note 4

UGDG

(SP)

62-22834-01

See Note 4

UGDG

(SP)

62-22834-01

See Note 4

UGDG

(SP)

62-22834-01

See Note 4

62-22834-01

See Note 4

UGDG

(SP)

Page 13 of 22

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No. Notes

28 Stk Gas Valve- Natural Gas 60-22866-01 60-22866-01 60-22866-01 60-22866-01 60-22866-01 60-22866-01 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3 See Note 3 See Note 3 14 Stk Integrated Furnace Control Board (IFC) 62-22737-06 62-22694-02 62-22694-03 62-22737-08 62-22737-10 62-22694-11

Stk Flame Sensor 62-23543-01 62-23543-01 62-23543-01 62-23543-01 62-23543-01 62-23543-01 29 Stk Ignitor 62-22868-02 62-22868-02 62-22868-02 62-22868-02 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01

LP ConversionKit:

Stk U.S.Models FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 Stk Canadian Models FP-04 FP-04 FP-04 FP-04 FP-04 FP-04

No. Notes

28 Stk Gas Valve- Natural Gas 60-22866-01 60-22866-01 60-22866-01 60-22866-01 60-22866-01 60-22866-01 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3 See Note 3 See Note 3 14 Stk Integrated Furnace Control Board (IFC) 62-22694-01 62-22737-07 62-22694-03 62-22737-08 62-22737-10 62-22694-11

Stk Flame Sensor 62-23543-01 62-23543-01 62-23543-01 62-23543-01 62-23543-01 62-23543-01 29 Stk Ignitor 62-22868-02 62-22868-02 62-22868-02 62-22868-02 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01

LP ConversionKit:

Stk U.S.Models FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 Stk Canadian Models FP-04 FP-04 FP-04 FP-04 FP-04 FP-04

No. Notes

28 Stk Gas Valve- Natural Gas 60-22866-01 60-22866-01 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 14 Stk Integrated Furnace Control Board (IFC) 62-24044-01 62-24084-02

Stk Flame Sensor 62-23543-01 62-23543-01 29 Stk Ignitor 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01

LP ConversionKit:

Stk U.S.Models FP-15 FP-15 Stk Canadian Models FP-04 FP-04

MODEL GAS CODE (TYPE)

UGDG

(HSI)

GAS CONTROLS - HONEYWELL

UGDG

(HSI)

GAS CONTROLS - HONEYWELL

UGDG

(HSI)

GAS CONTROLS - HONEYWELL

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

Page 14 of 22

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No. Notes

28 Stk Gas Valve- Natural Gas 60-23490-01 60-23490-01 60-23490-01 60-23490-01 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3 14 Stk Integrated Furnace Control Board (IFC) 62-22737-08 62-22694-11 62-24084-02 62-24044-01

Stk Flame Sensor 62-23543-01 62-23543-01 62-23543-01 62-23543-01 29 Stk Ignitor 62-22868-02 62-22868-02 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01

LP ConversionKit:

Stk U.S.Models FP-15 FP-15 FP-15 FP-15 Stk Canadian Models FP-04 FP-04 FP-04 FP-04

MODEL GAS CODE (TYPE)

GAS CONTROLS - WHITE RODGERS

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

UGDG

(HSI)

Page 15 of 22

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MODEL HEATING CAPACITY

No. Notes

10 Jacket AS-61618-05 AS-61618-05

Top Plate AE-61657-02 AE-61657-02

Blower Door AE-61586-02 AE-61586-02

Burner Door AE-61587-02 AE-61587-02

Heat Exchanger Assembly w/Insulation AS-61579-02 AS-61579-02

Burner (3) 75-22840-01 75-22840-01

11 Burner Support-Holdsthe Burners Between the Burner Support Brackets AE-61577-02 AE-61577-02

Burner Support Bracket (2) AE-61588-01 AE-61588-01

Manifold (w/o Orifices) - "T" STYLE 81-22842-02 81-22842-02

Burner Orifice - Natural Gas (3) 62-21551-42 62-21551-42

Silicone RubberTubing (Pressure Switch) 68-21812-02 68-21812-02

Filter Retainer Rod 45-22867-01 45-22867-01

Filter - Permanent 54-22697-01 54-22697-01

No. Notes

Gas Valve - Natural Gas 60-22525-04 60-22525-04

7 Gas Valve- LP See Note 7 See Note 7

Integrated Furnace Control Board (IFC) 62-22737-02 62-22694-01

Ignitor - Norton 62-22441-01 62-22441-01

7 SpringConversion Assembly 60-18759-06 60-18759-06

LP Conversion Kit - U.S. Models EP-65R EP-65R

No. Notes

Gas Valve - Natural Gas 60-22525-01 60-22525-01 60-22525-01 60-22525-01

7 Gas Valve- LP See Note 7 See Note 7 SeeNote 7 See Note 7

Blower/Inducer Control Board 47-22827-01 47-22830-01 47-22693-01 47-22828-01

Pilot Assembly (Honeywell) 62-22834-01 62-22834-01 62-22834-01 62-22834-01

Pilot Orifice (Honeywell) - Natural 62-22834-02 62-22834-02 62-22834-02 62-22834-02

Pilot Orifice - (Honeywell) - LP 62-22834-03 62-22834-03 62-22834-03 62-22834-03

Thermocouple Kit (Robertshaw) 62-22348-01 62-22348-01 62-22348-01 62-22348-01

7 SpringConversion Assembly 60-18759-06 60-18759-06 60-18759-06 60-18759-06

LP Conversion Kit - U.S. Models EP-64R EP-64R EP-64R EP-64R

VARIATION BLOWER DESIGNATION AIRFLOW FUEL CODE

FIELDTEST - DATE CODE BEFORE F0191

PANELS, SHEET METAL, MISCELLANEOUS

MODEL GAS CODE (TYPE)

FIELDTEST - DATE CODE BEFORE F0191

GAS CONTROLS - ROBERTSHAW (HSI)

MODEL GAS CODE (TYPE)

FIELDTEST - DATE CODE BEFORE F0191

GAS CONTROLS - ROBERTSHAW (STANDING PILOT)

UGDG

07E

A U

UGDG

(HSI)

UGDG

(SP)

UGDG

075

A U E R

UGDG

(HSI)

UGDG

(SP)

UGDG

(SP)

UGDG

(SP)

Page 16 of 22

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MODEL HEATING CAPACITY

No. Notes

Pressure Switch 42-22682-01 42-22682-01

Door Switch - Push Button 42-22692-01 42-22692-01

Limit - Main Limit (Heat Exchanger Panel) 47-22679-02 47-22679-02

Vent Safety Switch - Manual Reset Limit on Induced Draft Motor 47-22383-40 47-22383-40

Limit - Manual Reset (Burner Compartment) 47-22383-05 47-22383-05

Transformer 46-22691-01 46-22691-01

Induced Draft Blower Motor w/Gasket 70-22838-01 70-22838-01

No. Notes

Complete Blower Assembly AS-61604-01 AS-61604-01

Blower Assembly (Wheel, Motor, Housing) AS-61697-01 AS-61697-01

Control Box 68-22857-01 68-22857-01

Control Box Cover AE-61699-01 AE-61699-01

Motor Mounting Legs (4) AE-61612-01 AE-61612-01

Screws (8) 63-22338-03 63-22338-03

Blower Motor 51-22686-01 51-22686-01

BlowerWheel 70-22683-01 70-22683-01

Capacitor - Blower Motor 43-20847-11 43-20847-11

Capacitor Strap AE-50892-01 AE-50892-01

VARIATION BLOWER DESIGNATION AIRFLOW FUEL CODE

FIELDTEST - DATE CODE BEFORE F0191

ELECTRIC GROUP

MODEL HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW FUEL CODE

FIELDTEST - DATE CODE BEFORE F0191

BLOWER GROUP

UGDG

07E

A U

UGDG

07E

A U

UGDG

075

A U E R

UGDG

075

A U E R

Page 17 of 22

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92-42801-UGDG

CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:

1) Altitude in of the installation (ft.).

2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1. CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft. Elevation (ft.)

EnergyValue

(BTU/cu. ft.)

850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43 900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44

975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44 1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45 1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47

CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1. CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the kit(s) specified on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also,the chart is developed using the specified pressure setting of 10 in. water column instead of the 11.0 in water column used by the NFG and CANB149.1. NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 4000 ft.

Elevation (ft.) Orifice

0 - 2000 62-22175-54 2001 - 3000 62-22175-54 3001 - 4000 62-22175-54 4001 - 5000 62-22175-54 5001 - 6000 62-22175-54 6001 - 7000 62-22175-54 7001 - 8000 62-22175-55 8001 - 9000 62-22175-55

9001 - 10000 62-22175-55

0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999

80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS

80% GAS FURNACE - ORIFICE SELECTION CHART - LP

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Exploded View

Vent Pressure Detector

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Blower Assembly

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Heat Exchanger Assembly

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NOTES

Stk It is recommended that stock be maintained for this part.

N/A Not Applicable

1 In February 1993, Production discontinued the use of the Vent Pressure Detector on the Canadian models.This change eliminated

the Vent Pressure Detector Collar,Control and Jumper Plug. At this time, production stopped using the Canadian Model TopPlate which included a hole for the Jumper Plug, and went to the standard U.S. ModelTop Plate.

2 Induced Draft Blowers were re-designed after Date Code F2192 to no longer include the mounting molding forthe Vent Safety

Switch. TheVent Safety Switch is not required on replacement induced draft blower motors. Remove the wiring flag connectors and

connect the wires together. 3 Order Gas Valve for Natural Gas along with LP Conversion Kit. 4 62-22864-82 is a RobertshawPilot Assembly Field Service Kit and is designed for use in replacing the Honeywell pilot assembly

62-22834-01. This kit includes: Robertshaw Pilot (with NG Orifice installed), Pilot Bracket And Shield, Pilot Tubing, Thermocouple,

Ferrule, LP Gas Pilot Orifice. Verify pilot vendorbefore using the parts list to order replacement parts. 5 Production utilized either Honeywell or Robertshaw pilots, this kit includes both orifices. 6 For Adjusting the blower control function "ON-OFF". 7 Order Gas Valve for Natural Gas along with Spring Conversion Assembly.

P.O. Box 17010

Fort Smith, AR 72917-7010

Rheem UGDG User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual