Rheem U97V-KSA User Manual
U97V-KSA
Parts List
24-September-2018
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42801-U97V-KSA.pdf for the current revision.
95% Gas Furnaces - Modulating
Table of Contents
Model Explanation... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... Page 3
Parts Numbers
Panels - Miscellaneous .... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . . Page 4
Parts Bag ..... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .. Page 5
Electrical Group . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . Page 6
Blower Group.. .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .. Page 6
Heat Exchanger-Burner Group... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... Page7
Gas Controls .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . . Page 7
Orifice Selection Chart... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... Page8
Drawings/Photographs
Exploded View ..... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . Page 9
Cabinet Insulation and Plugs. ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page 10
Junction Box . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. Page 11
Burner-Assembly ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page 12
Flame Sensor-Limits. ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page 12
Pressure Switch -Tubing ....... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . Page13
Burner-Gas Valve.... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... ... Page 13
Trap-Hoses.. . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. Page 14
Blower Shelf. ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page 15
Blower Asssembly . .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . Page16
Control Board Mounting ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . Page 17
Heat Exchanger - Collect Box... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... Page 18
Parts Bags . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . Page 19
Zero Clearance Kit RXGY-ZK . .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .. Page 20
Notes .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page21
Page 2 of 21
24-September-2018
92-42801-U97V-KSA
U 9 7 V A 1 1 5 M 5 2 1 K S A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW
3 = Up to 3 tons
(2) SERIES 5 = Up to 5 tons
97 % Efficient
(8) CABINETWIDTH
(3) MOTORTYPE
V = ECM Variable Speed
(4) MAJOR REVISION
(9) CONFIGURATION
(5) HEATING INPUT DESIGNATION K = Down Flow/Horizontal
A = First Time Release
(6) MODULATING
W 0 8 1 3 9 9 9 9
(1) (2) (3) (4)
(1) PLANT CODE
(2) WEEK (DATE CODE)
(3) YEAR
(4) PRODUCTION NUMBER
Note: For Gas Code, see Control System Gas Code on Rating Plate
A = 1st Design
Series
040 = 42,000
BTU/HR
060 = 56,000
BTU/HR
070 = 70,000
BTU/HR
085 = 84,000
BTU/HR
100 = 98,000
BTU/HR
115 = 112,000
BTU/HR
(10) STANDARD/Nox
S = Standard
N = NOx
(11) MINOR REVISION
MODEL EXPLANATION
14 = 14.0
inch
17 = 17.5
inch
21 = 21.0
inch
24 = 24.5
inch
SERIAL NUMBER EXPLANATION
Page 3 of 21
24-September-2018
92-42801-U97V-KSA
MODEL
No. Notes
1 1 Jacket Assembly See Note 1
1a Round Flush Mount Plug - 7/8 in. (6) 45-103596-06 45-103596-06 45-103596-06 45-103596-06 45-103596-06
1b Rectangular Flush Mount Plug - 1-27/32 x 2-1/2 in. (3) 45-104315-01 45-104315-01 45-104315-01 45-104315-01 45-104315-01
1c Round Flush Mount Plug - 2 in. 45-103596-03 45-103596-03 45-103596-03 45-103596-03 45-103596-03
1d Round Flush Mount Plug - 2-3/8 in. 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04
1e Round Flush Mount Plug - 3-7/16 in. 45-103596-01 45-103596-01 45-103596-01 45-103596-01 45-103596-01
1f Star Bushing 45-18515-01 45-18515-01 45-18515-01 45-18515-01 45-18515-01
1g Vinyl Grommet - 7/8 in. 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06
1h Insulation - Foil Back 68-103536-01 68-103536-01 68-103536-02 68-103536-02 68-103536-03
1i Insulation - Sound 68-103537-01 68-103537-01 68-103537-02 68-103537-02 68-103537-03
1j Insulation Retainer (2) AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01
2a Top Plate Assembly AS-104134-01 AS-104134-01 AS-104134-02 AS-104134-02 AS-104134-03
2b Left Jacket Baffle AE-104192-03 AE-104192-01 AE-104192-04 AE-104192-01 AE-104192-06
2c Right Jacket Baffle AE-104191-03 AE-104191-01 AE-104191-04 AE-104191-01 AE-104191-06
2d Rear Jacket Baffle AE-104190-01 AE-104190-01 AE-104190-02 AE-104190-02 AE-104190-03
3 Burner Compartment Door - Upper Door AS-104584-01 AS-104584-01 AS-104584-02 AS-104584-02 AS-104584-03
4 Blower/Filter Door - Lower Door AS-104585-01 AS-104585-01 AS-104585-02 AS-104585-02 AS-104585-03
Door Filler (with integral molded alignment pins) 68-104374-01 68-104374-01 68-104374-02 68-104374-02 68-104374-03
Sight Glass - Door 68-21893-04 68-21893-04 68-21893-04 68-21893-04 68-21893-04
5 Control Board Mounting Plate AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01
6a Junction Box AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03
6b Juncton Box Cover AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03
7 Transiton - Outlet Air 68-104133-02 68-104133-02 68-104133-02 68-104133-02 68-104133-02
8 Transition - Gasket 68-24022-03 68-24022-03 68-24022-03 68-24022-03 68-24022-03
9 Transition - Outlet Air Elbow 68-104145-03 68-104145-03 68-104145-03 68-104145-03 68-104145-03
9a Exhaust Coupling 68-104146-02 68-104146-02 68-104146-02 68-104146-02 68-104146-02
9b Rubber Plug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
9c Bushing - Inducer Coupling Insert (2) 68-104520-01 68-104520-01 68-104520-01 68-104520-01 68-104520-01
9d Coupling - IDB PD703024 PD703024 PD703024 PD703024 PD703024
10 Stk,4 WaterTrap - Condensate Drain (Shipped with #2 Parts Bag ) 68-104346-02 68-104346-02 68-104346-02 68-104346-02 68-104346-02
Stk,4 CondensateTrap Gasket (See Note 4) 68-104151-01 68-104151-01 68-104151-01 68-104151-01 68-104151-01
11a Drain Tube(from Collector Box) - Shipped with #2 Parts Bag 79-21491-03 79-21491-03 79-21491-03 79-21491-03 79-21491-03
11b Drain TubeD (from Outlet Air Elbow) - Shipped with #2 Parts Bag 79-104393-01 79-104393-01 79-104393-01 79-104393-01 79-104393-01
11c Drain Tube A (from Condensate Trap) - Shipped with #2 Parts Bag 79-104394-01 79-104394-01 79-104394-01 79-104394-01 79-104394-01
11d Hose Clamp (5/8 in. for Drain Tube A) - Shipped with #2 Parts Bag 64-103686-03 64-103686-03 64-103686-03 64-103686-03 64-103686-03
11e Rubber Plug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
12a Bottom Plate Assembly AS-104314-01 AS-104314-01 AS-104314-02 AS-104314-02 AS-104314-03
12b Solid Bottom Assembly N/A N/A N/A N/A N/A
12c Blower Shelf Assembly (includes items 12d, 12e, 12f) AS-104135-01 AS-104135-01 AS-104135-02 AS-104135-02 AS-104135-03
12d Bracket Door Mounting AE-104332-01 AE-104332-01 AE-104332-02 AE-104332-02 AE-104332-03
12e Round Flush Mount Plug - 2-3/8 in. (2) 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04
12f Support - Heat Exchanger AE-104127-01 AE-104127-01 AE-104127-02 AE-104127-02 AE-104127-03
12g Gasket - Blower Shelf 68-104382-01 68-104382-01 68-104382-02 68-104382-02 68-104382-03
12h Gasket - Door AE-61951-54 AE-61951-54 AE-61951-55 AE-61951-55 AE-61951-56
20
a,b,c Pressure Switches See Electrical Group
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
PANELS, SHEET METAL, AND MISCELLANEOUS
Door Latch Kit (includes two of each: Latch Cam, Gray Latch
Handle, O-Ring, Retainer Screw)
U97VA
060M
3
17
KSA
PD644035 PD644035 PD644035 PD644035 PD644035
U97VA
070M
3
17
KSA
U97VA
085M
5
21
KSA
U97VA
100M
5
21
KSA
U97VA
115M
5
24
KSA
21 Door Switch - Push Button See Electrical Group
22 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
23 Limit - Manual Reset (Burner Compartment) See Electrical Group
24 Transformer See Electrical Group
25a Induced Draft Blower (IDB) See Electrical Group
29 Wiring Harness Assembly (Twist-Lock) See Electrical Group
30 Blower Assembly See Blower Group
31a Housing w/Blower Wheel See Blower Group
40 Heat Exchanger Assembly See Heat Exchanger/Burner/Manifold Group
41f O-Ring (fits over tap and seats on Collector Box) See Heat Exchanger/Burner/Manifold Group
42 Burner Assembly See Heat Exchanger/Burner/Manifold Group
47 Manifold (w/o Orifices) See Heat Exchanger/Burner/Manifold Group
50 Gas Valve See Gas Controls
51 Integrated Furnace Control Board (IFC) See Gas Controls
Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019
24-September-2018
92-42801-U97V-KSA
Page 4 of 21
MODEL
HEATING CAPACITY
No. Notes
Stk Complete Parts Bag: 68-104446-01
1 Intake Coupling / Locknut Assy with O-Ring (2 in.) 68-24114-02
2 Air Diffuser 68-104515-01
3 Bulkhead Coupling 68-104005-01
4 Hose Clamp (5/8 in.) (3) 64-103686-03
5 Shorty Plug (1/4 in.) (2) 45-24125-01
6 Screw (2) 63-24368-03
7 PVC Vane 68-23473-01
8 Tube C 79-105213-01
9 Hose - Double Elbow 79-105212-01
No. Notes
Stk Complete Parts Bag (includes items 1 - 13) 68-106221-01
1 Screw (4) 63-24368-03
2 Hose Clamp (5/8 in.) 64-103686-03
3 Tube A (5/8 in.) 79-104394-01
4 Tube B (5/8 in.) 79-104394-02
5 Tube D (1/2 in.) 79-104393-01
6 Tube E (1/2 in.) 79-104393-02
7 Tube F (1/2 in.) 79-104393-03
8 Stk Condensate Trap- Down Flow/Horizontal 68-104346-02
9 Condensate TrapBracket (Down Flow) AE-104363-01
10 Condensate TrapGasket 68-104151-01
11 Pipe Grommet (2-3/8 in.) 56-22114-08
12 Flush Mount Plug - (2-5/8 in.) 45-103596-05
13 Silicone Tubing 79-21491-03
No. Notes
Stk Zero Clearance Downflow Kit (includes items 1 - 5) RXGY-ZK
1 Screw (#8 x 1/2 in.) (10) 63-24368-03
2 Pipe Collar Gasket Assembly (2) 68-103580-03
3 Drain Hose (Hose G - 1/2 in.) 79-104393-04
4 Air Intake Pipe 68-104074-01
5 Flue Pipe Assembly w/O-ring 68-104193-01
BLOWER DESIGNATION
VARIATIONS
AIRFLOW
FUEL DESIGNATION
PARTS BAG #1
MODEL
HEATING CAPACITY
BLOWER DESIGNATION
VARIATIONS
AIRFLOW
FUEL DESIGNATION
PARTS BAG #2
MODEL
HEATING CAPACITY
BLOWER DESIGNATION
VARIATIONS
AIRFLOW
FUEL DESIGNATION
ZERO CLEARANCE DOWNFLOW KIT
U97VA
All
All
All
All
All
U97VA
All
All
All
All
All
U97VA
All
All
All
All
All
Page 5 of 21
24-September-2018
92-42801-U97V-KSA
MODEL
No. Notes
20a Stk Pressure Switch Assembly (High Fire) 42-106242-04 42-106242-05 42-106242-04 42-106242-04 42-106242-04
20b Stk Pressure Switch Assembly (Mid Fire) 42-106243-02 42-106243-03 42-106243-01 42-106243-01 42-106243-01
20c Stk Pressure Switch Assembly (Low Fire) 42-106242-03 42-106242-01 42-106242-02 42-106242-02 42-106242-01
20d 3 Silicon Tubing- Pressure Switch See Note 3
20e 3 Silicon Tubing- Pressure Switch See Note 3
20f 3 Silicon Tubing - Pressure Switch See Note 3
20g 3 Silicon Tubing- Pressure Switch See Note 3
20h 3 Silicon Tubing- Pressure Switch See Note 3
20i Tee - Silicon Tubing(2) 79-22461-02 79-22461-02 79-22461-02 79-22461-02 79-22461-02
21 Door Switch - Push Button 42-22692-09 42-22692-09 42-22692-09 42-22692-09 42-22692-09
22 Stk Limit - Main Limit (Heat Exchanger Panel) 47-104465-03 47-104465-01 47-104465-03 47-104465-02 47-104465-02
23 Stk Limit - Manual Reset (Burner Compartment)
45a Bracket (Limit - Manual Reset) See Heat Exchanger/Burner Manifold Group
24 Stk Transformer 46-102856-02 46-102856-02 46-102856-02 46-102856-02 46-102856-02
25a Stk IDB - Induced Draft Blower (with Gasket) 70-104157-06 70-104157-06 70-104157-06 70-104157-06 70-104157-06
Screws (fasteners for IDB to Collector Box) (4) 63-104375-01 63-104375-01 63-104375-01 63-104375-01 63-104375-01
25b Gasket - Induced Draft Blower 68-104152-01 68-104152-01 68-104152-01 68-104152-01 68-104152-01
26 Power Factor Choke (PFC) N/A N/A 46-24256-05 46-24256-05 46-24256-05
Wiring Harness Assembly (4 pin to 4 pin, IFC to IBM) 45-102785-01 45-102785-01 45-102785-01 45-102785-01 45-102785-01
Wiring Assembly (2 pin jumper for PFC) 45-104318-01 45-104318-01 N/A N/A N/A
Memory Module for IFC 47-104778-13 47-104778-14 47-104778-15 47-104778-16 47-104778-17
Wiring Harness Assembly (5 pin from motor to 2 pin on PFC) 45-104317-01 45-104317-01 45-104317-01 45-104317-01 45-104317-01
Wiring Harness Assembly (Twist-Lock) 45-105320-01 45-105320-01 45-105320-01 45-105320-01 45-105320-01
29 Wire Assembly (Junction Box to Twist Lock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58 45-24371-58
52 Flame Sensor See Gas Controls
41e Water Sensor (2) See Heat Exchanger/Burner Manifold Group
53 Spark Ignitor See Gas Controls
No. Notes
30 Stk Blower Assembly (Includes items listed below): AS-104532-01 AS-104532-01 AS-104532-02 AS-104532-02 AS-104532-05
31a Housing w/Blower Wheel 70-104182-05 70-104182-05 70-104182-07 70-104182-07 70-104182-09
31b Stk Blower Wheel PD703027 PD703027 PD703028 PD703028 PD703029
32 Stk Blower Motor 51-102602-01 51-102602-01 51-102603-01 51-102603-01 51-102603-01
Stk
33 ECM Motor Mount (Belly Band) 70-19927-04 70-19927-04 70-19927-04 70-19927-04 70-19927-04
34 Motor Mount Arm (4) 70-19929-10 70-19929-10 70-19929-10 70-19929-10 70-19929-10
35 Screw - Motor Mount Arm (4) 63-101978-01 63-101978-01 63-101978-01 63-101978-01 63-101978-01
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
ELECTRIC GROUP
MODEL
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
BLOWER GROUP
Belly Band Motor Mount Kit (includes Motor Mount Arms, Belly Band
and Mounting Hardware)
U97VA
060M
3
17
KSA
47-105833-02
(3)
U97VA
060M
3
17
KSA
AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91
U97VA
070M
3
17
KSA
47-105833-02
(3)
U97VA
070M
3
17
KSA
U97VA
085M
5
21
KSA
47-105833-02
(3)
U97VA
085M
5
21
KSA
U97VA
100M
5
21
KSA
47-105833-02
(3)
U97VA
100M
5
21
KSA
U97VA
115M
5
24
KSA
47-105833-02
(3)
U97VA
115M
5
24
KSA
Page 6 of 21
24-September-2018
92-42801-U97V-KSA
MODEL
No. Notes
40 Stk Heat Exchanger Assembly AS-104120-10 AS-104120-31 AS-104120-18 AS-104120-19 AS-104120-21
41a Stk
41b Stk Collector Box Gasket 68-103546-03 68-103546-03 68-103546-02 68-103546-02 68-103546-01
41c Rubber Plug (2) 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
41d Vinyl Cap (2) 56-103685-01 56-103685-01 56-103685-01 56-103685-01 56-103685-01
41e Stk Water Sensor (2) 47-104184-01 47-104184-01 47-104184-01 47-104184-01 47-104184-01
41f Rubber Plug (1) 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
42 Burner Assembly (Rack, Cover, Burners, Ignitor Bracket) AS-104123-12 AS-104123-13 AS-104123-14 AS-104123-15 AS-104123-16
43 Burner Rack (One Piece Assemby) AE-104121-02 AE-104121-03 AE-104121-04 AE-104121-05 AE-104121-06
44 Burner Rack Cover AE-104122-02 AE-104122-03 AE-104122-04 AE-104122-05 AE-104122-06
44a Screw - Burner Cover (2) 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01
45 Igniter Bracket 10-61885-03 10-61885-03 10-61885-03 10-61885-03 10-61885-03
45a Bracket (Limit - Manual Reset) 10-61913-04 10-61913-04 10-61913-04 10-61913-04 10-61913-04
46 Stk Burners
46a Screw - Burner to Burner Rack
47 Manifold (w/o Orifices) 81-104116-12 81-104116-13 81-104116-14 81-104116-15 81-104116-16
High Altitude Kit RXGY-F48 RXGY-F49 RXGY-F50 RXGY-F51 RXGY-F52
Burner Orifice - Natural Gas See Orifice Selection Chart
Burner Orifice - LP See Orifice Selection Chart
Number of Orifices (4) (5) (6) (7) (8)
No. Notes
50 Stk Gas Valve- Natural Gas
Stk,2 GasValve - LP See Note 2
51 Stk Integrated Furnace Control Board (IFC) 62-105563-03
Memory Module for IFC See Electrical Group
52 Stk Flame Sensor 62-23543-08
53 Stk Spark Ignitor 62-24141-05
Stk LP Conversion Kit - U.S./Canadian Models FP-37
No. Notes
Outdoor Sensor Kit RXGY-J02
Supply Air TemperatureSensor (Thermistor) 47-24225-01
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
HEAT EXCHANGER, BURNER / MANIFOLD GROUP
Collector Box Kit (includes Collector Box Gasket, Rubber Plugs,
Water Sensors, O-Ring, Vinyl Cap, IDB Gasket and Mounting
Screws)
MODEL
GAS CODE
GAS CONTROLS
MODEL
GAS CODE
ACCESSORY/ACCESSORYKIT
U97VA
060M
3
17
KSA
68-104111-81 68-104111-96 68-104111-97 68-104111-98 68-104111-83
75-104227-04
(4)
63-22153-05
(12)
U97VA
KC
60-102787-03
(See Note 5)
U97VA
ALL
U97VA
070M
3
17
KSA
75-104227-04
(5)
63-22153-05
(12)
U97VA
085M
5
21
KSA
75-104227-04
(6)
63-22153-05
(14)
U97VA
100M
5
21
KSA
75-104227-04
(7)
63-22153-05
(18)
U97VA
115M
5
24
KSA
75-104227-04
(8)
63-22153-05
(20)
Page 7 of 21
24-September-2018
92-42801-U97V-KSA
Loading...