Rheem RSPM Installation Manual

INSTALLATION INSTRUCTIONS
WAR NI NG
!
THESE INSTRUCTIONS ARE INENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ISO 9001:2008
PACKAGE AIR CONDITIONERS
RSNM/RSPM SERIES — (2.0 - 5.0 TONS) FEATURING NEW INDUSTRY STANDARD R-410A REFRIGERANT:
[ ] INDICATES METRIC CONVERSION
(14 SEER ONLY)
92-21354-58-07
SUPERSEDES 92-21354-58-06
TABLE OF CONTENTS
I. Safety Information .................................................................................................3
II. Introduction............................................................................................................4
III. Checking Product Received..................................................................................4
IV. Equipment Protection............................................................................................4
V. Specifications ........................................................................................................4
A. General .............................................................................................................7
B. Major Components............................................................................................7
C.R-410A Refrigerant ...........................................................................................7
1. Specifications of R-410A...............................................................................7
2. Quick Reference Guide for R-410A ..............................................................7
3. Evaporator Coil / TXV ...................................................................................7
4. Tools Required for Installing & Servicing R-410A Models ............................7
VI. Installation .............................................................................................................8
A. General .............................................................................................................8
1. Pre-Installation Check Points........................................................................8
2. Location.........................................................................................................8
B. Outside Slab Installation ...................................................................................8
C.Clearances ........................................................................................................8
D.Rooftop Installation ...........................................................................................8
VII. Ductwork................................................................................................................9
VIII. Filters...................................................................................................................10
IX. Condensate Drain, Indoor Coil............................................................................10
X. Electrical Wiring...................................................................................................10
A. Power Wiring...................................................................................................10
B. Electric Heater Kit Instructions........................................................................11
C.Control Wiring .................................................................................................11
D.Internal Wiring .................................................................................................12
E. Grounding .......................................................................................................12
F. Thermostat......................................................................................................12
XI. Indoor Air Flow Data............................................................................................12
Indoor Airflow Performance............................................................................13-16
XII. Pre-Start Check...................................................................................................17
XIII. Startup.................................................................................................................17
XIV.Operation..................................................................................................................18
A. Control System Operation...............................................................................18
XV. General Data..................................................................................................19-24
XVI. Miscellaneous
Electrical Data................................................................................................25-26
Heater Kit Characteristics...............................................................................27-30
Wiring Diagrams.............................................................................................31-36
Charge Charts................................................................................................37-42
Troubleshooting...................................................................................................43
Installation instructions are updated on a regular basis. This is done as product changes occur or if new information becomes available. In this publication, an arrow () denotes changes from the previous edition or additional new material.
2
I. SAFETY INFORMATION
WARNING
!
PROPOSITION 65: THIS APPLIANCE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER.
WARNING
!
THE MANUFACTURER’S WARRANTY DOES NOT COVER ANY DAMAGE OR DEFECT TO THE AIR CONDITIONER CAUSED BY THE ATTACHMENT OR USE OF ANY COMPONENTS, ACCESSORIES OR DEVICES (OTHER THAN THOSE AUTHORIZED BY THE MANUFACTURER) INTO, ONTO OR IN CONJUNCTION WITH THE AIR CONDITIONER. YOU SHOULD BE AWARE THAT THE USE OF UNAUTHORIZED COMPONENTS, ACCESSORIES OR DEVICES MAY ADVERSELY AFFECT THE OPERATION OF THE AIR CONDITIONER AND MAY ALSO ENDANGER LIFE AND PROPERTY. THE MANUFACTURER DISCLAIMS ANY RESPONSIBILITY FOR SUCH LOSS OR INJURY RESULTING FROM THE USE OF SUCH UNAUTHORIZED COMPONENTS, ACCESSORIES OR DEVICES.
WARNING
!
DISCONNECT ALL POWER TO THE UNIT BEFORE STARTING MAINTENANCE. FAILURE TO DO SO CAN RESULT IN SEVERE ELECTRICAL SHOCK OR DEATH.
WARNING
!
UNITS ARE NOT DESIGN CERTIFIED TO BE INSTALLED INSIDE THE STRUC­TURE. DOING SO CAN CAUSE INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE AND CARBON MONOXIDE POISONING RESULTING IN PERSONAL INJURY OR DEATH.
WARNING
!
DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN DUCTWORK TO ANY OTHER HEAT PRODUCING DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC. UNAUTHORIZED USE OF SUCH DEVICES MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH.
WARNING
!
THE UNIT MUST BE PERMANENTLY GROUNDED. A GROUNDING LUG IS PRO­VIDED IN THE ELECTRIC HEAT KIT FOR A GROUND WIRE. FAILURE TO GROUND THIS UNIT CAN RESULT IN FIRE OR ELECTRICAL SHOCK CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH.
WARNING
!
ONLY ELECTRIC HEATER KITS SUPPLIED BY THIS MANUFACTURER AS DESCRIBED IN THIS PUBLICATION HAVE BEEN DESIGNED, TESTED, AND EVALUATED BY A NATIONALLY RECOGNIZED SAFETY TESTING AGENCY FOR USE WITH THIS UNIT. USE OF ANY OTHER MANUFACTURED ELECTRIC HEATERS INSTALLED WITHIN THIS UNIT MAY CAUSE HAZARDOUS CONDI­TIONS RESULTING IN PROPERTY DAMAGE, FIRE, BODILY INJURY OR DEATH.
WARNING
!
DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING TO CHANGE BLOWER SPEEDS. FAILURE TO DO SO MAY RESULT IN ELECTRI­CAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH.
!
CAUTION
R-410A systems operate at higher pressures than R-22 systems. Do not use R-22 service equipment or components on R-410A equipment.
3
WARNING
!
IMPORTANT: ALL MANUFACTUR­ER PRODUCTS MEET CURRENT FEDERAL OSHA GUIDELINES FOR SAFETY. CALIFORNIA PROPOSITION 65 WARNINGS ARE REQUIRED FOR CERTAIN PROD­UCTS, WHICH ARE NOT COVERED BY THE OSHA STANDARDS.
CALIFORNIA'S PROPOSITION 65 REQUIRES WARNINGS FOR PROD­UCTS SOLD IN CALIFORNIA THAT CONTAIN, OR PRODUCE, ANY OF OVER 600 LISTED CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR BIRTH DEFECTS SUCH AS FIBERGLASS INSULATION, LEAD IN BRASS, AND COMBUSTION PRODUCTS FROM NATURAL GAS.
ALL “NEW EQUIPMENT” SHIPPED FOR SALE IN CALIFORNIA WILL HAVE LABELS STATING THAT THE PRODUCT CONTAINS AND/OR PRODUCES PROPOSITION 65 CHEMICALS. ALTHOUGH WE HAVE NOT CHANGED OUR PROCESSES, HAVING THE SAME LABEL ON ALL OUR PRODUCTS FACILITATES MANUFACTURING AND SHIPPING. WE CANNOT ALWAYS KNOW “WHEN, OR IF” PRODUCTS WILL BE SOLD IN THE CALIFORNIA MARKET.
YOU MAY RECEIVE INQUIRIES FROM CUSTOMERS ABOUT CHEMI­CALS FOUND IN, OR PRODUCED BY, SOME OF OUR HEATING AND AIR-CONDITIONING EQUIPMENT, OR FOUND IN NATURAL GAS USED WITH SOME OF OUR PRODUCTS. LISTED BELOW ARE THOSE CHEM­ICALS AND SUBSTANCES COM­MONLY ASSOCIATED WITH SIMI­LAR EQUIPMENT IN OUR INDUS­TRY AND OTHER MANUFACTUR­ERS.
• GLASS WOOL (FIBERGLASS) INSULATION
• CARBON MONOXIDE (CO)
• FORMALDEHYDE
• BENZENE
MORE DETAILS ARE AVAILABLE AT THE WEBSITES FOR OSHA (OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION), AT WWW.OSHA.GOV OF CALIFORNIA'S OEHHA (OFFICE OF ENVIRONMENTAL HEALTH HAZARD ASSESSMENT), AT WWW.OEHHA.ORG. EDUCATION IS IMPORTANT SINCE THE CHEMICALS AND SUB­STANCES ON THE LIST ARE FOUND IN OUR DAILY LIVES. MOST CONSUMERS ARE AWARE THAT PRODUCTS PRESENT SAFETY AND HEALTH RISKS, WHEN IMPROPER­LY USED, HANDLED AND MAIN­TAINED.
AND THE STATE
CONSUMER
II. INTRODUCTION
This booklet contains the installation and operating instructions for your self-contained air conditioner. There are a few precautions that should be taken to derive maximum satisfaction from it. Improper installation can result in unsatisfactory operation or danger­ous conditions.
Read this booklet and any instructions packaged with separate equipment required to make up the system prior to installation. Give this booklet to the owner and explain its provisions. The owner should retain this booklet for future reference.
III. CHECKING PRODUCT RECEIVED
Upon receiving the unit, inspect it for any damage from shipment. Claims for damage, either shipping or concealed, should be filed immediately with the shipping company. Check the unit model number, electrical characteristics, and accessories to determine if they are correct.
IV. EQUIPMENT PROTECTION FROM THE
ENVIRONMENT
The metal parts of this unit may be subject to rust or deterioration in adverse environ ­men tal conditions. This oxidation could shorten the equipment’s useful life. Salt spray, fog or mist in seacoast areas, sulphur or chlorine from lawn watering systems, and vari­ous chemical contaminants from industries such as paper mills and petroleum refineries are especially corrosive.
If the unit is to be installed in an area where contaminants are likely to be a prob­lem, special attention should be given to the equipment location and exposure.
1. Avoid having lawn sprinkler heads spray directly on the unit cabinet.
2. In coastal areas, locate the unit on the side of the building away from the waterfront.
3. Shielding provided by a fence or shrubs may give some protection.
4. Elevating the unit off its slab or base enough to allow air circulation will help avoid holding water against the basepan.
Regular maintenance will reduce the buildup of contaminants and help to protect the unit’s finish.
WARNING
!
DISCONNECT ALL POWER TO THE UNIT BEFORE STARTING MAINTENANCE. FAILURE TO DO SO CAN RESULT IN SEVERE ELECTRICAL SHOCK OR DEATH.
1. Frequent washing of the cabinet, fan blade and coil with fresh water will remove most of the salt or other contaminants that build up on the unit.
2. Regular cleaning and waxing of the cabinet with an automobile polish will provide some protection.
3. A liquid cleaner may be used several times a year to remove matter that will not wash off with water.
Several different types of protective coatings are offered in some areas. These coatings may provide some benefit, but the effectiveness of such coating materials cannot be ver­ified by the equipment manufacturer.
The best protection is frequent cleaning, maintenance and minimal exposure to contaminants.
V. SPECIFICATIONS
Suitable for use in mobile homes, manufactured housing, and conventionally construct­ed residential and commercial buildings where horizontally-ducted systems are pre­ferred.
4
FIGURE 1
Model
024, 030, 036 042, 048, 060
Height “A”
29 1/8" 37 1/8"
211/16"
[266.7 mm]
59"
[1498.6 mm]
53
1
/2"
[1358.9 mm]
3
1
/16"
[77.7 mm]
A
CONTROL
BOX ACCESS
211/16"
[266.7 mm]
CONDENSATE DRAIN PAN ACCESS
PRIMARY HIGH VOLTAGE ENTRANCE 1
23
/32" [43.7 mm]
4
13
/32"
[111.8 mm]
5
9
/64"
[130.5 mm]
19
7
/8"
[505 mm]
57/8"
[149.5 mm]
3
1
/2"
[88.9 mm]
3
3
/4"
[95.3 mm]
721/32"
[194.3 mm]
313/64"
[81.2 mm]
AUXILIARY HIGH VOLTAGE ENTRANCE 1
23
/32" [43.7 mm]
LOW VOLTAGE ENTRANCE
7
/8" [22.2 mm]
RECOMMENDED UNIT
DISCONNECT LOCATION
UNIT DIMENSIONS AND ACCESS LOCATIONS
024, 030, 036, 042, 043
048, 060
FRONT VIEW
BOTTOM VIEW
ELECTRICAL CONNECTIONS
5
DUCT CONNECTIONS
14.00"
[355.6 mm]
14.00"
[355.6 mm]
[19.05 mm]
"
3
4
/
14.00"
[355.6 mm]
14.00"
[355.6 mm]
[19.05 mm]
3
4
/
IMPORTANT: DO NOT SCREW OR DRILL OUTSIDE THE DESIGNATED AREAS.
14"
[355.6 mm]
14"
[355.6 mm]
ROUND DUCT CONNECTIONS
IN THIS AREA
DO NOT DRILL OR INSTALL SCREWS
SQUARE DUCT CONNECTIONS
IMPORTANT: This product is designed to be operated with 14round supply and
return air ducts. Square ducts may be used, provided that a minimum length of 24 of round duct is used on the supply and return connections. This requirement is necessary to maintain blower performance.
6
WARNING
!
THE MANUFACTURER’S WARRAN­TY DOES NOT COVER ANY DAM­AGE OR DEFECT TO THE AIR CON­DITIONER CAUSED BY THE ATTACHMENT OR USE OF ANY COMPONENTS, ACCESSORIES OR DEVICES (OTHER THAN THOSE AUTHORIZED BY THE MANUFAC­TURER) INTO, ONTO OR IN CON­JUNCTION WITH THE AIR CONDI­TIONER. YOU SHOULD BE AWARE THAT THE USE OF UNAUTHO­RIZED COMPONENTS, ACCES­SORIES OR DEVICES MAY ADVERSELY AFFECT THE OPERA­TION OF THE AIR CONDITIONER AND MAY ALSO ENDANGER LIFE AND PROPERTY. THE MANUFAC­TURER DISCLAIMS ANY RESPON­SIBILITY FOR SUCH LOSS OR INJURY RESULTING FROM THE USE OF SUCH UNAUTHORIZED COMPONENTS, ACCESSORIES OR DEVICES.
A. GENERAL
The Packaged Air Conditioner is available without heat or with 5, 7, 10, 15, or 20 kW electric heat. Cooling capacities of 2, 2 available.
The units are weatherized for mounting outside of the building. The information on the rating plate is in compliance with the FTC and DOE rating for sin-
gle phase units.
1
2, 3, 31⁄2 , 4 and 5 nominal tons of cooling are
B. MAJOR COMPONENTS
The unit includes a hermetically-sealed refrigerating system (consisting of a compressor, condenser coil, evaporator coil with refrigerant metering device), a circulation air blower, a condenser fan, and all necessary internal electrical wiring. The cooling system of these units is factory-evacuated, charged and performance tested. Refrigerant amount and type are indicated on rating plate.
C. R-410A REFRIGERANT
All units are factory charged with R-410A refrigerant.
1. Specification of R-410A:
Application: R-410A is not a drop-in replacement for R-22; equipment designs must accommodate its higher pressures. It cannot be retrofitted into R-22 units.
Pressure: The pressure of R-410A is approximately 60% (1.6 times) greater than R-22.
Recovery and recycle equipment, pumps, hoses and the like need to have design pres­sure ratings appropriate for R-410A. Manifold sets need to range up to 800 psig high-
side and 250 psig low-side with a 550 psig low-side retard. Hoses need to have a ser­vice pressure rating of 800 psig. Recovery cylinders need to have a 400 psig service pressure rating. DOT 4BA400 or DOT BW400.
Combustibility: At pressures above 1 atmosphere, mixture of R-410A and air can become combustible. R-410A and air should never be mixed in tanks or supply lines, or
be allowed to accumulate in storage tanks. Leak checking should never be done with a mixture of R-410A and air. Leak checking can be performed safely with nitrogen or a
mixture of R-410A and nitrogen.
2. Quick Reference Guide For R-410A
• R-410A refrigerant operates at approximately 60% higher pressure (1.6 times) than R-
22. Ensure that servicing equipment is designed to operate with R-410A.
• R-410A refrigerant cylinders are pink.
• R-410A, as with other HFC’s is only compatible with POE oils.
• Vacuum pumps will not remove moisture from POE oil.
• R-410A systems are to be charged with liquid refrigerants. Prior to March 1999, R­410A refrigerant cylinders had a dip tube. These cylinders should be kept upright for equipment charging. Post March 1999 cylinders do not have a dip tube and should be inverted to ensure liquid charging of the equipment.
• Do not install a suction line filter drier in the liquid line.
• A liquid line filter drier is standard on every unit.
• Desiccant (drying agent) must be compatible for POE oils and R-410A.
3. Evaporator Coil / TXV
The thermostatic expansion valve is specifically designed to operate with R-410A. DO NOT use an R-22 TXV. The existing evaporator must be replaced with the factory specified TXV evaporator specifically designed for R-410A.
4. Tools Required For Installing & Servicing R-410A Models
Manifold Sets:
-Up to 800 PSIG High side
-Up to 250 PSIG Low Side
-550 PSIG Low Side Retard
Manifold Hoses:
-Service Pressure Rating of 800 PSIG
7
Recovery Cylinders:
-400 PSIG Pressure Rating
-Dept. of Transportation 4BA400 or BW400
!
CAUTION
R-410A systems operate at higher pressures than R-22 systems. Do not use R-22 service equipment or components on R-410A equipment.
VI. INSTALLATION
A. GENERAL
1. PRE-INSTALLATION CHECK-POINTS Before attempting any installation, the following points should be carefully consid-
ered: a. Structural strength of supporting members.
(rooftop installation) b. Clearances and provision for servicing. c. Power supply and wiring. d. Air duct connections. e. Drain facilities and connections. f. Location for minimum noise.
2. LOCATION These units are designed for outdoor installations. They can be mounted on a
slab or rooftop. They are not to be installed within any part of a structure such as an attic, crawl space, closet, or any other place where condenser air flow is restricted or other than outdoor ambient conditions prevail. Since the application of the units is of the outdoor type, it is important to consult your local code authori­ties at the time the first installation is made.
B. OUTSIDE SLAB INSTALLATION
(Typical outdoor slab installations are shown in Figure 2.)
1. Select a location where external water drainage cannot collect around the unit.
2. Provide a level concrete slab extending 3" beyond all four sides of the unit. The slab should be sufficient above grade to prevent ground water from entering the unit.
IMPORTANT: To prevent transmission of noise or vibration, slab should not be connected to building structure.
3. The location of the unit should be such as to provide proper access for inspection and servicing.
4. Locate unit where operating sounds will not disturb owner or neighbors.
5. Locate unit so roof runoff water does not pour directly on the unit. Provide gutter or other shielding at roof level. Do not locate unit in an area where excessive snow drifting may occur or accumulate.
C. CLEARANCES
The following minimum clearances must be observed for proper unit performance and serviceability.
1. Provide 30" minimum clearance at the front and 18" on the right side of the unit for service access. Provide 12" minimum clearance on the left side of the unit for air inlet.
2. Provide 60" minimum clearance from top of unit.
3. Unit is design certified for application on combustible flooring with 0" minimum clearance.
4. See Figure 2 for illustration of minimum installation-service clearances.
D. ROOFTOP INSTALLATION
1. Before locating the unit on the roof, make sure that the strength of the roof and beams is adequate at that point to support the weight involved. (See specification sheet for weight of unit.) This is very important and user’s responsibility.
2. The unit should be placed on a solid and level platform of adequate strength.
8
FIGURE 2
PACKAGE AIR CONDITIONER
OUTSIDE SLAB INSTALLATION, BASEMENT OR CRAWL SPACE DISTRIBUTION SYSTEM
FIGURE 3
PACKAGE AIR CONDITIONER
PITCHED ROOFTOP INSTALLATION, ATTIC OR DROP CEILING DISTRIBUTING SYSTEM. MUST BE MOUNTED LEVEL.
3. The location of the unit on the roof should be such as to provide proper access for inspection and servicing (Figure 3).
IMPORTANT: If unit will not be put into service immediately, cover supply and return openings to prevent excessive condensation.
VII.DUCTWORK
Ductwork should be fabricated by the installing contractor in accordance with local codes and NFPA90A. Industry manuals may be used as a guide when sizing and designing the duct system - contact Air Conditioning Contractors of America, 1513 16th St. N.W., Washington, D.C. 20036.
WARNING
!
DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN DUCTWORK TO ANY OTHER HEAT PRODUCING DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC. UNAUTHORIZED USE OF SUCH DEVICES MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH.
Place the unit as close to the space to be air conditioned as possible allowing clearance dimensions as indicated. Run ducts as directly as possible to supply and return outlets. Use of non-flammable waterproof flexible connectors on both supply and return connec­tions at the unit to reduce noise transmission is recommended.
It is preferable to install the unit on the roof of the structure if the registers or diffusers are located on the wall or in the ceiling. Consider a slab installation when the registers are low on a wall or in the floor.
On ductwork exposed to outside air conditions of temperature and humidity, use a mini­mum of 2" of insulation and a vapor barrier. Distribution system in attic, furred space or crawl space should be insulated with at least 2" of insulation with vapor barrier. One-half to 1" thickness of insulation is usually sufficient for ductwork inside the air conditioned space.
Provide balancing dampers for each branch duct in the supply system. Properly support the ductwork from the structure.
9
VIII.FILTERS
Filters are not provided with this unit. They must be supplied and installed in the return air duct by the installer. A field installed filter grille is recommended for easy and conve­nient access to the filters for periodic inspection and cleaning. Filters must have ade­quate face area for the rated air quantity of the unit. See General Database for recom­mended filter size.
IX. CONDENSATE DRAIN
The indoor coil condensate drain ends with a PVC stub. A trap is provided in for proper condensate drainage and to prevent debris from being drawn into the unit. Do not con­nect drain to closed sewer line. It is not recommended that a PVC cement or other per­manent installation be used so that the drain line and/or drain pan can be easily cleaned in the future. The drain trap is located in the control box during shipping. To install, slide clear plastic tube over drain pan connection. The white PVC trap can be oriented as required by installation.
FIGURE 4
REMOVABLE CONDENSATE DRAIN PAN AND REMOVAL PROCEDURE
A small side panel grants access to a removable, sloped drain pan (A), which helps to ensure indoor air quality (IAQ) throughout the life of the unit. A drain trap (B) assembly is pro­vided for convenience.
10
X. ELECTRICAL WIRING
Field wiring must comply with the National Electrical Code* and applicable local codes.
*C.E.C. in Canada
A. POWER WIRING
1. It is important that proper electrical power is available at the unit. Voltage should not vary more than 10% from that stamped on the unit rating plate. On three phase units, phases must be balanced within 3%.
2. Install a branch circuit disconnect within sight of the unit and of adequate size to handle the starting current. (See Heater Kit Tables.)
3. For branch circuit wiring (main power supply to unit disconnect), the minimum wire size can be determined from the National Electrical Code or Canadian Electrical Code or nameplate or from Heater Kit Tables.
4. This unit supports both single and dual point electrical connection for unit and electric heat accessory.
5. Power wiring must be run in grounded rain-tight conduit.
WARNING
!
TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS.
ALSO, THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNEC­TIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH.
B. POWER WIRING AND ELECTRIC HEATER KIT INSTRUCTIONS
1. Turn off power to unit.
2. Remove control box access panel.
3. Remove unit indoor section top cover.
4. Remove wire notch cover from control bulkhead and discard. Retain screw.
5. Remove heater element cover plate from blower outlet opening and discard. Retain screws.
6. Mount heater fuse block assembly in location indicated with the three included screws.
7. Route wire harness assembly through wire notch in control bulkhead and mount ele­ment assembly in blower outlet opening with screws previously retained.
8. Center wire routing plate over notch in blower bulkhead and secure with screw previ­ously retained.
9. Route and tie wiring as shown in Figure 5. Wiring must not contact moving parts or uninsulated electrical connections.
10. Replace unit indoor top cover.
11. Connect power and control wiring as indicated below: a. Single-point wiring: Connect high voltage field power leads to heater kit fuse
block and connect included unit power pigtails from heater kit fuse block to unit contactor L1 and L3 connections. Connect ground lead to ground lug on heater kit fuse block.
b. Dual-circuit wiring: Remove unit power pigtails from heater kit fuse block and
discard. Connect one set of high voltage field power circuit leads to the heater kit fuse block and connect ground lead to ground lug on heater kit fuse block.
Connect the second set of high voltage field power leads to L1 and L3 on the unit contactor. Connect ground lead to ground lug on control box bulkhead.
c. Connect heater kit control plug to receptacle in control box.
12. Replace control box access panel.
13. Restore power to unit and verify proper unit and heater kit operation.
C. CONTROL WIRING (Class II)
1. Do not run low voltage wiring in conduit with power wiring.
2. Control wiring is routed through the 7/8" hole corner adjacent to the control box.
See Electrical Connections, Figure 1. Use a minimum #18 AWG thermostat wire. For wire lengths exceeding 50', use #16 AWG thermostat wire. The low voltage wires are connected to the unit pigtails which are supplied with the unit in the low voltage connection box located within the unit control box. See Figure 5.
3. Figure 6 shows representative low voltage connection diagrams. Read your ther-
mostat installation instructions for any special requirements for your specific ther­mostat.
NOTE — Units installed in Canada require that an outdoor thermostat (30,000 min. cycles of endurance) be installed and be wired with C.E.C. Class I wiring.
11
FIGURE 5
HEATER KIT INSTALLATION
HEATER KIT WIRING
RECOMMENDED WIRING
HEATER ELEMENTS
D. INTERNAL WIRING
1. A diagram of the internal wiring of this unit is located on the electrical control box cover. If any of the original wire as supplied with the appliance must be replaced, the wire gauge and insulation must be the same as original wiring.
E. GROUNDING
WARNING
!
THE UNIT MUST BE PERMANENTLY GROUNDED. A GROUNDING LUG IS PROVIDED. FAILURE TO GROUND THIS UNIT CAN RESULT IN FIRE OR ELEC­TRICAL SHOCK CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH.
F. THERMOSTAT
Mount the thermostat on an inside wall about five feet above the floor in a location where it will not be affected by unconditioned air, sun, or drafts from open doors or other sources. READ installation instructions in air conditioner thermostat package CAREFULLY because each has some different wiring requirements.
XI. INDOOR AIR FLOW DATA
All 208/230 volt units are equipped with multi-speed indoor blower motors. Each unit is shipped factory wired for the proper speed at a normal external static. See Airflow Performance Table for blower performance.
12
CFM Air Delivery/RPM/Watts-230 Volts
External Static Pressure-Inches W.C.
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00
CFM 827 811 782 740 684 614 531 435
10x9 Low RPM 450 533 626 742 799 894 932 985
2.0 Low 700 / 900 1/4 Watts 278 273 269 254 244 227 216 198
2 Speed CFM 1230 1223 1216 1211 1187 1125 1020 874 696 504
(PSC Motor) High RPM 575 643 703 767 819 877 976 1001 1072 1092
Watts 479 468 455 448 431 416 357 341 279 259
CFM 1032 1030 1014 979 923 843 735 596 423
10x9 Low RPM 533 570 659 746 795 863 934 1019 1050
2.5 Low 875 / 1125 1/3 Watts 336 331 326 314 303 280 271 227 210
2 Speed CFM 1312 1301 1292 1276 1246 1196 1117 1003 845
(PSC Motor) High RPM 592 646 712 768 824 883 933 1012 1035
Watts 482 473 466 454 433 421 401 349 329
CFM 1261 1253 1225 1177 1110 1023 915 788 641
10x9 Low RPM 648 705 754 802 854 896 985 1008 1041
3.0 Low 1050 / 1350 1/2 Watts 398 395 387 391 370 361 323 310 300
2 Speed CFM 2068 2008 1957 1905 1841 1753 1629 1458 1228 929
(PSC Motor) High RPM 850 883 917 946 972 999 1028 1049 1091 1108
Watts 826 806 784 762 734 702 658 626 546 512
CFM 1431 1394 1348 1302 1258 1208 1140 1030 849 557
11x9 Low RPM 540 579 633 686 724 776 831 868 1035 1076
3.5 Low 1225 / 1575 1/2 Watts 482 479 477 470 459 453 437 423 335 292
2 Speed CFM 1960 1936 1903 1859 1806 1742 1669 1585 1491 1387
(PSC Motor) High RPM 703 727 750 780 809 846 877 910 940 975
Watts 783 782 776 759 750 729 712 686 656 625
CFM 1674 1638 1595 1547 1492 1432 1365 1293 1214 1129.1
11x9 Low RPM 576 618 668 708 753 789 832 874 915 954
4.0 Low 1400 / 1800 3/4 Watts 575 563 556 549 544 532 522 503 483 465
2 Speed CFM 1996 1976 1947 1909 1863 1808 1744 1671 1590 1500
(PSC Motor) High RPM 680 722 752 781 807 833 867 912 936 973
Watts 799 787 784 760 753 749 730 699 693 652
CFM 2044 2017 1983 1941 1892 1836 1773 1702 1623 1537
11x9 Low RPM 689 723 756 798 822 855 889 924 951 988
5.0 Low 1750 / 2250 3/4 Watts 886 870 865 849 831 817 799 782 755 726
2 Speed CFM 2693 2654 2606 2549 2483 2408 2323 2230 2127 2015
(PSC Motor) High RPM 876 897 915 938 956 975 996 1009 1025 1044
Watts 1438 1427 1399 1368 1340 1312 1274 1228 1192 1146
Nominal
Cooling
Capacity
Tons
Motor Speed
From Factor
y
Blower Size/
Motor HP
#
of S
p
eeds
Motor
S
p
eed
Manufacturer
Recommended
Air
Flow Range
Min / Max
)
CFM
-
–––
–––
–––––––––
INDOOR AIRFLOW PERFORMANCE - RSNM - 230 VOLTS
&
13
CFM Air Delivery/RPM/Watts-208 Volts
External Static Pressure-Inches W.C.
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
CFM 723 692 654 609 556 496 428
10x9 Low RPM 443 528 651 710 819 863 914
2.0 Low 700 / 900 1/4 Watts 230 222 219 214 202 196 184
2 Speed CFM 1062 1062 1058 1043 1013 962 884 774 627
(PSC Motor) High RPM 528 618 674 735 812 895 936 985 1055
Watts 396 393 384 376 361 335 318 297 244
CFM 923 904 874 832 774 698 602 483
10x9 Low RPM 498 543 648 728 806 853 947 989
2.5 Low 875 / 1125 1/3 Watts 280 278 268 259 252 243 219 201
2 Speed CFM 1164 1154 1143 1124 1090 1034 948 826 660
(PSC Motor) High RPM 526 596 670 744 803 864 945 971 1051
Watts 401 398 388 379 371 350 322 310 259
CFM 1145 1142 1118 1073 1006 918
10x9 Low RPM 556 645 703 769 828 909
3.0 Low 1050 / 1350 1/2 Watts 346 340 335 326 321 298
2 Speed CFM 1884 1850 1815 1772 1712 1630 1516 1363 1164
(PSC Motor) High RPM 791 834 871 912 946 975 1004 1032 1083
Watts 704 694 675 655 638 606 581 548 464
CFM 1279 1237 1196 1151 1098 1032 950 846 717.13
11x9 Low RPM 490 539 598 653 709 772 811 887 928
3.5 Low 1225 / 1575 1/2 Watts 401 400 393 391 381 373 364 343 329
2 Speed CFM 1751 1729 1698 1658 1608 1549 1481 1404 1317
(PSC Motor) High RPM 640 668 706 734 781 813 851 888 937
Watts 660 658 651 644 628 617 603 581 557
CFM 1400 1393 1373 1337 1288 1225 1147 1055 949
11x9 Low RPM 536 578 623 677 718 782 830 863 902
4.0 Low 1400 / 1800 3/4 Watts 471 466 458 455 453 442 429 420 403
2 Speed CFM 1786 1764 1734 1695 1649 1595 1532 1462 1384
(PSC Motor) High RPM 618 643 684 726 757 805 841 883 924
Watts 665 660 651 646 638 626 612 596 573
CFM 1848 1821 1785 1742 1690 1630 1562 1486 1402
11x9 Low RPM 660 685 722 755 795 836 867 904 940
5.0 Low 1750 / 2250 3/4 Watts 731 725 720 707 698 680 665 651 623
2 Speed CFM 2444 2420 2384 2337 2278 2208 2127 2034 1930
(PSC Motor) High RPM 829 838 863 885 914 936 958 983 1003
Watts 1225 1218 1197 1191 1160 1135 1105 1068 1035
Nominal
Cooling
Capacity
Tons
Motor Speed
From Factor
y
Blower Size/
Motor HP
#
of S
p
eeds
Motor
S
p
eed
Manufacturer
Recommended
Air-
Flow Range
(
Min / Max
)
CFM
––––
–––
––––
–––
INDOOR AIRFLOW PERFORMANCE - RSNM - 208 VOLTS
&
14
Loading...
+ 30 hidden pages