Rheem RP20 User Manual

Rheem Prestige®Series Variable Speed Heat Pumps
FORM NO. P11-811 REV. 3
Air
Heat Pumps
RP20 Series
“Proper sizing and installation of equipment is critical to achieve optimal
performance. Split system air conditioners and heat pumps must be matched with appropriate coil components to meet Energy Star. Ask your Contractor for details or visit www.energystar.gov.”
RP20 Series
Efficiencies up to 20 SEER/14.5 EER/11 HSPF Nominal Sizes 2, 3, 4 & 5 Ton [7.03, 10.6, 14.06 & 17.6 kW] Cooling Capacities 17.3 to 60.5 kBTU [5.7 to 17.7 kW]
PlusOne®Energy Efficiency offers a minimum of 20 SEER and 11 HSPF system performance across all capacities. The RP20 achieves these performance measurements with RHMV variable speed air handlers, R802V two-stage, variable-speed 80% furnaces, R96V two-stage, variable­speed 96% furnaces and R97V modulating furnaces.
PlusOne
®
Expanded Valve Space – 3"-4"-5" service valve
space – provides a minimum working area of 27-square inches for easier access
PlusOne
®
Triple Service Access – 15" wide, industry leading
corner service access – makes repairs easier and faster. The three fastener removable corner allows optimal access to internal unit components. Individual louver panels come out once fastener is removed, for faster coil cleaning and easier cabinet reassembly
• EcoNet
®
Enabled product. The EcoNet Smart Home System provides advanced air & water control for maximum energy savings and ideal comfort.
• New composite base pan – dampens sound, captures louver panels, eliminates corrosion and reduces number of fasteners needed
• Powder coat paint system – for a long lasting professional finish
• The Copeland Scroll™ Variable Speed Compressor has a modulating technology which provides more precise temper­ature control, lower humidity and greater efficiency. The over­drive feature provides cooling load up to 107°F and heating load down to 7°F.
• Modern cabinet aesthetics – increased curb appeal with visu­ally appealing design
• Equipped with electronic expansion valve to precisely control variable refrigerant flow.
• Improved tubing design – reduces vibration and stress, mak­ing unit quieter and reducing opportunity for leaks
• Optimized defrost characteristics - decrease defrosting and provide better home comfort
• Optimized reversing valve sizing – improves shifting perfor­mance for quieter unit operation and increased life of the system
• Enhanced mufflers – help to dissipate vibration energy for quieter unit operation
• Integrated heat pump lift receptacle – allows standard CPVC stands to be inserted into the base
• Curved louver panels – provide ultimate coil protection, enhance cabinet strength, and increased cabinet rigidity
• Optimized fan orifice – optimizes airflow and reduces unit sound
• Rust resistant screws – confirmed through 1500-hour salt spray testing
• Diagnostic service window with two-fastener opening – provides access to the high and low pressure.
• External gauge port access – allows easy connection of “low-loss” gauge ports
• Single-row condenser coil (up thru 4 tons) – makes unit lighter and allows thorough coil cleaning to maintain “out of the box” performance
• 35% fewer cabinet fasteners and fastener-free base – allow for faster access to internal components and hassle-free panel removal
• Service trays – hold fasteners or caps during service calls
• QR code – provides technical information on demand for faster service calls
• Fan motor harness with extra long wires allows unit top to be removed without disconnecting fan wire.
• High and low pressure standard on all models.
Seasonal Energy Efficiency Ratio - SEER
THIS MODEL
10.0
USES LESS ENERGY
17.00
17.0
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Table of Contents
RP20 Series
2
TABLE OF CONTENTS
Standard Feature......................................................................................................3
Available SKUs ........................................................................................................3
Features & Benefits ..............................................................................................4-8
Model Number Identification ..............................................................................9-10
General Data/Electrical Data ..................................................................................11
Accessories ..........................................................................................................12
Weighted Sound Power..........................................................................................12
Smart Home Systems ......................................................................................13-14
Unit Dimensions......................................................................................................15
Clearances..............................................................................................................16
Wiring Diagrams ....................................................................................................17
Refrigerant Line Size Information ......................................................................18-19
Performance Data ............................................................................................20-23
Guide Specifications ..............................................................................................24
Limited Warranty ....................................................................................................25
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Standard Feature/Available SKUs
RP20 Series
3
STANDARD FEATURES
Feature 24 36 48 60
R-410A Refrigerant
Maximum SEER 20 20 20 20 Maximum EER 14.5 14 13 13 EcoNet Enabled
Copeland Scroll™ Variable Speed Compressor
Compressor Sound Blanket
Variable speed outdoor fan motor
Swept wing fan blade
Field Installed Filter Drier
Front Seating Service Valves
Internal Pressure Relief Valve
Internal Thermal Overload
Low Ambient capability
3-4-5 Expanded Valve Space
Composite Basepan
1" Screw Control Box Access
15" Access to Internal Components
Quick release louver panel design
No fasteners to remove along bottom
Optimized Venturi Airflow
Single row condenser coil
2 Row
Powder coated paint
Rust resistant screws
QR code
External gauge ports
Service trays
= Standard
Standard Feature Table
Available SKUs
Available Models Description
RP2024AJVCA 2 ton EcoNet®Enabled inverter driven Rheem
Prestige
®
Series Variable Speed Heat Pump-208/230/1/60
RP2036AJVCA 3 ton EcoNet®Enabled inverter driven Rheem
Prestige
®
Series Variable Speed Heat Pump-208/230/1/60
RP2048AJVCA 4 ton EcoNet®Enabled inverter driven Rheem
Prestige
®
Series Variable Speed Heat Pump-208/230/1/60
RP2060AJVCA 5 ton EcoNet®Enabled inverter driven Rheem
Prestige
®
Series Variable Speed Heat Pump-208/230/1/60
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Features & Benefits
RP20 Series
4
Introduction to RP20 Heat Pump
4
The RP20 is our EcoNet®Enabled, Inverter Driven Prestige
®
Series Variable Speed Heat Pump and is part of the Rheem Heat Pump product line that extends from 13 to 20 SEER. This highly featured and reliable heat pump is designed for years of reliable, efficient operation when matched with Rheem indoor aluminum evaporator coils and furnaces or air handler units with aluminum evaporators.
The EcoNet Smart Home System is an integrated system for a home’s Heating, Cooling and Water Heating equipment – allow­ing homeowners to manage the products that consume up to 65% of the their home’s energy. EcoNet sets Rheem, and our distributor and contractor customers, apart in the industry with a unique, advanced and efficient technology solution.
The RP20 Prestige
®
Series inverter driven Variable Speed Heat
Pump is exclusively designed to operate with the EcoNet
®
Smart Home System. Developed by Rheem, The EcoNet Smart Home System allows homeowners to manage select high-efficiency, EcoNet Enabled air conditioners, heat pumps, gas furnaces, air handlers and water heaters from anywhere. EcoNet Enabled products in a home are connected through standard HVAC wiring; then contractors have the option of adding an EcoNet WiFi Kit
()
so the homeowner can access everything remotely through a free mobile app or mobile-friendly website. The Control Center
()
acts as both a thermostat for the heating and cooling system, and a remote control for connected water heaters.
Along with the EcoNet Smart Home System the RP20 is matched with the RHMV Constant CFM Variable Speed EcoNet Enabled Air Handler
()
or can be applied in a Furnace applica­tion with the EcoNet Enabled Two-Stage Variable Speed R802V or R96V Gas Furnaces or the fully modulating R97V and RCF Aluminum Cased Furnace Coils with EEV ( ). See individual specification documents for more details of the indoor products.
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Features & Benefits
RP20 Series
5
The EcoNet®Enabled, Inverter Driven Rheem®Prestige®Series Variable Speed Heat Pump’s
()
variable speed outdoor unit
control (VSODU)
()
continuously monitors the EcoNet control
temperature and humidity set point, suction pressure
()
,
suction temperature
()
, outdoor coil temperature
()
and
outdoor temperature
()
and feeds this information to the
Copeland Inverter Control Motor Drive
()
. The Copeland
Inverter Control Motor Drive converts AC to DC power, sends
it to the Copeland Scroll™ variable speed compressor
()
Brushless Permanent Magnet motor (BPM), dynamically adjust­ing its speed. Simultaneously the VSODU provides input to the ECM outdoor fan motor
()
which is equipped with the latest
swept wing fan technology
()
and the Electronic Expansion
Valve (EEV)
()
which syncs up with the compressor speed to deliver the exact capacity the home needs to meet its comfort requirements. The result of this advanced technology is signifi­cantly improved energy efficiency and comfort. Energy efficiency is improved by precise load matching, less cycling on and off and low amp gradual compressor, outdoor and indoor motor operation. Comfort is improved by precise temperature control, precise humidity control and extra capacity during extreme summer and cold weather conditions.
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How It Works
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Features & Benefits
RP20 Series
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EcoNet Control Center –
()
: The EcoNet Control Center serves as the hub of communication for a home’s Heating, Cool­ing and Water Heating systems and is required to operate an EcoNet Enabled Heating and Cooling system in a fully communi­cating mode. The EcoNet Control center displays detail diagnos­tic from outdoor and indoor connected units. See individual specification documents for more details of the EcoNet Control Center.
EcoNet Cooling and Heating WiFi Module –
()
is required to remotely operate an EcoNet Enabled Heating and Cooling system from the EcoNet web portal and mobile apps. See indi­vidual specification documents for more details of the EcoNet Control Center.
Variable Speed Outdoor Unit Control (VSODU) –
()
is where control wiring is hooked to the RP20. The VSODU control takes input from the EcoNet Control Center, outdoor suction tempera­ture and pressure sensors, outdoor air and coil temperatures and communicates to the Copeland Inverter Control Motor Drive, EEV, reversing valve, outdoor fan and indoor blower to precisely control system capacity output of the heat pump in heating and cooling modes. It also is equipped with Dual Seven-Segment Display for technician interface, operation status and fault code communication. Two momentary buttons allow technician to initiate various operating modes. Various LED’s communicate active EcoNet communication, microprocessor activity and EEV operation. See I&O for more details.
The Copeland Inverter Control Motor Drive –
()
converts incoming single-phase AC power to 3 phase DC simulated sine wave power. Once power is converted the Copeland Inverter Control Motor Drive varies frequency of the power to the com­pressor varying the compressor speed. The Copeland Inverter Control Motor Drive has active protection algorithms that keep the compressor safely inside its operating envelope.
The Copeland Scroll™ Variable Speed compressor –
()
utilizes a Brushless Permanent Magnet Motor (BPM) that varies the Scroll speed, thus, varying the refrigerant flow. The robust scroll design has proven reliability over competing compressor technologies.
Swept Wing Fan Blade –
()
is the latest technology in out-
door fans that increase efficiency and reduces air noise.
The Electronic Expansion Valve (EEV) –
()
is an electroni­cally driven refrigerant control valve. A small stepper motor is used to open and close valve to precisely control refrigerant flow. It is controlled by the VSODU, which receives input from the pressure transducer and suction line temperature sensor to control the RP20 in the heating mode. The VSODU drives it fully open in the cooling mode. The EEV is superior to a TXV (ther­mostatic expansion valve) because the EEV controls superheat at the evaporator coil under varying load and refrigerant flow conditions, more precisely than traditional TXV’s.
The Filter –
()
is an electrical device that “cleans” the AC power component. This low pass filter only permits the passage of 60-Hertz signal to the inverter drive.
The Pressure Transducer –
()
is used to measure suction pressure in the outdoor heat pump. The VSODU takes this input to operate the EEV and make decisions on system operation such as low ambient cooling.
Various temperature sensors – are located on the Heat Pump. There is an outdoor air sensor
()
, an outdoor coil sensor
()
, a discharge line temperature sensor (not shown, located on discharge line), a suction line temperature sensor
()
and a compressor sump temperature sensor (not shown, located bot­tom of compressor). The VSODU uses these temperature mea­surements to operate the system.
The Choke –
()
is provided to absorb power spikes that might
occur on the DC line.
Ferrite Rings –
()
are iron cores through which AC power is looped keeping any electrical noise contained. They also reduce the induction of electrical transient into the DC drive.
The Suction Accumulator –
()
prevents liquid refrigerant from
entering the compressor.
The Reversing Valve –
()
reverses the flow of refrigerant in
cooling versus heating.
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System Component Descriptions
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Air
Features & Benefits
RP20 Series
7
In addition all RP20 Prestige Series Inverter Driven Variable Speed Heat Pumps have the following features:
Our unique composite base
()
reduces sound emission, elimi­nates rattles, significantly reduces fasteners, eliminates corrosion and has integrated brass compressor attachment inserts
()
. Furthermore it has incorporated into the design, water manage­ ment features, means for hand placement
()
for unit maneu -
vering, screw trays ( ) and inserts for lifting off unit pad. ( )
Service Valves
()
are rigidly mounted in the composite base with 3" between suction and discharge valves, 4" clearance below service valves and a minimum of 5" above the service valves, creating industry leading ease of installation. The minimum
27 square-inches around the service valves allows ample room to remove service valve schrader prior to brazing, plenty of clear­ance for easy brazing of the suction and discharge lines to ser­vice valve outlets, easy access and hookup of low loss refriger­ant gauges
()
, and access to the service valve caps for
opening.
Controls are accessed from the corner of the unit by removing only one fastener from the control access cover, revealing the industry’s largest 15" wide and 22" tall control area
()
. With all this room in the control area the high voltage electrical whip ( ) can easily be inserted through the right size opening in the bottom of the control area. Routing it leads directly to lugs for connection. The low voltage control wires
()
are easily con-
nected to the units VSODU terminal strip. The service window ()
can be removed by removing two screws, to access the EEV and view interior of unit. ( ) (High and low pressure is standard on RP20 models).
If in the rare event, greater access is needed to internal compo­nents, such as the compressor, the entire corner of the unit can be removed along with the top cover assembly to have unprece­dented access to interior of the unit
()
. Extra wire length is incorporated into each outdoor fan and compressor so top cover and control panel can be positioned next to the unit. Or with minimal effort the plug can be removed from the compres­sor and the outdoor fan wires can be removed from the VSODU to allow even more uncluttered access to the interior of the unit
()
. Outdoor coil heights range from as short as 35" to 48". Disassembly to this degree and complete reassembly only takes a first time service technician less than 10 minutes. ( )
All units utilize formed louver panels which provide industry leading coil protection. Louver removal for coil cleaning is accomplished by removing one screw and lifting the panel out of the composite base pan.
()
All RP20 units utilize single row coils ( ) making cleaning easy and complete, restoring the performance of the air conditioner back to out of the box performance levels year after year.
The outdoor fan motor has sleeve bearings and is inherently protected. The motor is totally enclosed for maximum protection from weather, dust and corrosion. ( ) Access to the outdoor fan is made by removing four fasteners from the fan grille. The out­door fan can be removed from the fan grille by removing 4 fas­teners in the rare case outdoor fan motor fails.
Each cabinet has optimized composite ( ) fan orifice assuring efficient and quiet airflow.
The entire cabinet has post powder paint ( ) achieving 1000 hour salt spray rating, allowing the cabinet to retain its aesthetics throughout its life.
The Copeland Scroll
Variable Speed compressors ( ) with standard internal pressure relief and internal thermal overload are used on all capacities assuring longevity of high efficient and quiet operation for the life of the product. All RP20 Heat Pump come standard with high and low pressure switches reinforced vinyl compressor sound covers containing a 1
1
/2 inch thick batt of fiber glass insulation and open edges are sealed with a 1 inch wide hook and loop fastening tape for superior sound quality.
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Features
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Features & Benefits
RP20 Series
8
Each unit is shipped with filter drier for field installation and will trap any moisture or dirt that could contaminate the refrigerant system.
All cabinets have industry leading structural strength due to the composite base pan
()
, interlocking corner post ( ),formed curved louver panels ( ) and drawn top cover ( ) making it the most durable cabinet on the market today.
Each RP20 capacity has undergone rigorous psychometric test­ing to assure performance ratings of capacity, SEER and EER per AHRI Standard 210/240 rating conditions. Also each unit bears the UL mark and each unit is certified to UL 1995 safety standards.
Each unit has undergone specific strain and modal testing to assure tubing
()
is outside the units natural frequency and that the suction and discharge lines connected to the compressor withstand any starting, steady state operation, or shut down forces imposed by the compressor.
All units have been sound tested in sound chamber to AHRI 270 rating conditions, and A-weighted Sound Power Level tables produced, assuring units have acceptable noise qualities (see page 12). Each unit has been ran in cooling operation at 95°F and sound ratings for the RP20 range from as low as 56 dBA at low speed and as high as 76 dBA at 95°F rated conditions.
All units have been ship tested to assure units meet stringent “over the road” shipping conditions.
As manufactured, all units in the RP20 family have cooling capa­bility to 40°F. Addition of low ambient control will allow the unit to operate down to 0°F. Factory testing is performed on each unit. All component parts meet well defined specification and continually go through receiving inspections. Each component installed on a unit is scanned, assuring correct component uti­lization for a given unit capacity and voltage. All condenser coils are leak tested with pressurization test to 550#’s and once installed and assembled, each units’ complete refrigerant system is helium leak tested. All units are fully charged from the factory for up to 15 feet of piping. All units are factory run tested. The RP20 has a 10-year conditional unit replacement warranty (registration required) and a 10 year limited parts warranty.
Optional Accessories
(Refer to accessory chart for model #)
3"/6"/12"
• Gray high density polyethylene feet are available to raise unit off of mounting surface away from moisture
Accessories
EcoNet Control Center
The EcoNet Control Center serves as the hub of communication for a home’s Heating, Cooling and Water Heating systems, and is required to operate an EcoNet Enabled Heating & Cooling system in a fully communicating mode.
WiFi Kit for Heating and Cooling Systems
The WiFi kit is required to remotely operate EcoNet Enabled Heating and Cooling Systems from the EcoNet Web portal and mobile apps.
Thermistor Kit - RXHT-A02
2423
2625
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Features (con’t.)
27
RETST601SYS
REWRA630SYS
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Model Number Identification
RP20 Series
9
R
A 20 24 A
J
V C B *
Brand Product
Category
SEER Capacity†
BTU/HR
Major Series* Voltage Type Controls Minor Series** Option
Code
13 - 13 SEER
14 - 14 SEER
16 - 16 SEER
17 - 17 SEER
20 - 20 SEER
18 - 18,000 [5.28 kW]
24 - 24,000 [7.03 kW]
30 - 30,000 [8.79 kW]
36 - 36,000 [10.55 kW]
42 - 42,000 [12.31 kW]
48 - 48,000 [14.07 kW]
60 - 60,000 [17.58 kW]
A - 1st Design
B - 2nd Design
J - 1ph, 208-230/60
C - 3ph, 208-230/60
1 - Single-stage
2 - Two-stage
V - Inverter
C - Communicating
N - Non-Communicating
B - High
and low
pressure
control
N/A
R
P 20 24 A
J
V C A *
Brand Product
Category
SEER Capacity†
BTU/HR
Major Series* Voltage Type Controls Minor Series** Option
Code
Rheem P - Heat Pump
13 - 13 SEER
14 - 14 SEER
15 - 15 SEER
17 - 17 SEER
20 - 20 SEER
18 - 18,000 [5.28 kW]
24 - 24,000 [7.03 kW]
30 - 30,000 [8.79 kW]
36 - 36,000 [10.55 kW]
42 - 42,000 [12.31 kW]
48 - 48,000 [14.07 kW]
60 - 60,000 [17.58 kW]
A - 1st Design
J - 1ph, 208-230/60
C - 3ph, 208-230/60
D - 3ph, 460/60
1 - Single-stage
2 - Two-stage
V - Inverter
P - Piston
C - Communicating
N - Non-Communicating
A - 1st Design N/A
R
C F 24 17
S
E A M C A *
Brand Product
Category
Type Capacity
BTU/HR
Width Efficiency Metering
Device
Major
Series*
Orientation Casing Minor Series** Option
Code
Rheem
C - Evap Coil F - Furn Coil
H - Air-Handler
Coil
24 - 24,000 [7.03 kW]
36 - 36,000 [10.55 kW]
48 - 48,000 [14.07 kW]
60 - 60,000 [17.58 kW]
14 - 14"
17 - 17.5"
21 - 21"
24 - 24.5"
S- Standard Eff.
M- Mid Eff.
H- High Eff.
T-TXV
E-EEV
P-Piston
A - 1st Design M - Multipoise
V - Vertical only/
convertible
H - Ded.
Horizontal only
C - Cased
U - Uncased
A - 1st Design N/A
Heat Pumps (For Reference)**
Furnace Coils (For Reference)**
Air Conditioners*
*See page 3 for available SKU’s.
†Two-stage and inverter available in whole capacities only.
NOTE: The above Model Number ID’s are for reference only. Available SKU’s are listed on the standard features/available SKU page of model spec sheet.
[ ] Designates Metric Conversions
*See page 3 for available SKU’s.
†Two-stage and inverter available in whole capacities only.
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