Rheem RHGL User Manual

RHGL

Parts List

11-September-2017

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-RHGL.pdf for the current revision.

Air Handlers - Commercial

Table of Contents

Model Explanation... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page 3

Parts Numbers

Panels - Miscellaneous (Granite-Steel Gray) ... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .. Page 4

Panels - Miscellaneous (Neutra Green) . .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . Page 5

Blower Group 090 . . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . . Page 6

Blower Group 120 . . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . . Page 7

Blower Group 180-240. ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. Page 8

Coil Parts ....... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page 9

Drawings/Photographs

Exploded View 090-120. . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page 10

Exploded View 180-240. . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... . ... Page 11

Notes/Disclaimer . .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .. Page 12

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92-42800-RHGL

MODEL NUMBER EXPLANATION

R H G L - 1 2 0 Z K
1 2 3 4 5 6 7

1 MODEL DESIGNATION 6 ELECTRICAL DESIGNATION
H = 115/230/1/60
2 PRODUCTTYPE Y = 575/3/60
H = Air Handler Z = 208/230/460/3/60

3 TYPE 7 DRIVE PACKAGE
G = Horizontal/Vertical K = Standard
L = Optional
4 DESIGN SERIES M = Optional

5 NOMINAL CAPACITY (BTU/HR)
090 = 90,000
120 = 120,000
180 = 180,000
240 = 240,000

SERIAL NUMBER EXPLANATION (Units Produced before Nov. 2013)

0 6 0 F 0 1 9 2 9 9 9 9 9
1 2 3 4 5

1 DRIVE COMPONENTS
2 PRODUCTION LOCATION

F = Ft. Smith, AR
3 WEEK OF PRODUCTION
4 YEAR OF PRODUCTION
5 PRODUCTION NUMBER

SERIAL NUMBER EXPLANATION (Units Produced after Nov. 2013)

F 0 8 1 3 9 9 9 9
(1) (2) (3) (4)

(1) PLANT CODE
F = Fort Smith, AR

(2) WEEK OF PRODUCTION
(3) YEAR OF PRODUCTION
(4) PRODUCTION NUMBER

Page 3 of 12

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No. Notes

1 Floor Pan w/Insulation AS-90440-01H AS-90440-01H
2 Center Post w/Insulation (2) AS-90440-03H AS-90440-03H
3 Corner Post w/Insulation (2) AS-90440-04H AS-90440-04H
4 Duct Flange Outlet AE-76847-01 AE-76847-01
5 Drain Pan See Coil Group
6 Access Panel w/Insulation (2) AS-90440-10H AS-90440-10H
7 Access Panel w/Insulation (2) AS-90440-11H AS-90440-11H

8 Inlet Cap w/Insulation (2) AS-90440-12H AS-90440-12H
9a Top Pan Insulation Assembly AS-78097-01H AS-78097-01H
9b Top Pan Insulation Assembly AS-78096-01H AS-78096-01H
20 Top Filter Channel AE-90373-01 AE-90373-01
22 Filter Rack AS-90459-01 AS-90459-01
23 Hitch Pin Clip (2) 63-20878-01 63-20878-01

Filter Block-Off AE-90379-01 AE-90379-01
24 Filter Retainer Plate AE-90377-01 AE-90377-01
25 Filter - Disposable (4) 54-17531-10 54-17531-10
35 Junction Box AS-90472-01 AS-90472-01

No. Notes

1a Floor Pan w/Insulation - Left AS-90389-02H AS-90389-02H
1b Floor Pan w/Insulation - Right AS-90389-01H AS-90389-01H

2 Center Post w/Insulation (2) AS-90389-04H AS-90389-04H
3 Corner Post w/Insulation (2) AS-90389-05H AS-90389-05H
4 Duct Flange Outlet AE-90196-01 AE-90196-01
5 Drain Pan See Coil Group
6 Access Panel w/Insulation (4) AS-90389-12H AS-90389-12H

8 Inlet Cap w/Insulation (2) AS-90389-13H AS-90389-13H
10 Top Rail - Right AS-90389-07H AS-90389-07H
11 Top Rail - Left AS-90389-08H AS-90389-08H
12 Top Pan - Front AS-90389-09H AS-90389-09H
13 Top Pan - Rear AS-90389-10H AS-90389-10H
14 Top Pan - Center AS-90389-11H AS-90389-11H
15 Motor Mounting Plate AE-90199-01 AE-90199-01
16 Motor Plate - Bottom AS-71955-01 AS-71955-02
17 Motor Plate - Top AE-90211-01 AE-90211-01
20 Top Filter Channel AS-90416-01 AS-90416-01
21 Bottom Filter Channel AE-90206-01 AE-90206-01
22 Center Filter Support (2) AE-90208-01 AE-90208-01
23 Hitch Pin Clip (2) 63-20878-01 63-20878-01
24 Filter Retainer Plate AE-90209-01 AE-90209-01
25 Filter Disposable (6) 54-17531-06 54-17531-06

MODEL
NOMINAL CAPACITY

PANELS, MISCELLANEOUS PARTS (Granite Steel Gray - After F4411)

MODEL
NOMINAL CAPACITY

PANELS, MISCELLANEOUS PARTS (Granite Steel Gray - After F4411)

RHGL

090

RHGL

180

RHGL

120

RHGL

240

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92-42800-RHGL

No. Notes

1 Floor Pan w/Insulation AS-90440-01A AS-90440-01A

2 Center Post w/Insulation (2) AS-90440-03A AS-90440-03A

3 Corner Post w/Insulation (2) AS-90440-04A AS-90440-04A

4 Duct Flange Outlet AE-76847-01 AE-76847-01

5 Drain Pan See Coil Group

6 Access Panel w/Insulation (2) AS-90440-10A AS-90440-10A

7 Access Panel w/Insulation (2) AS-90440-11A AS-90440-11A

8 Inlet Cap w/Insulation (2) AS-90440-12A AS-90440-12A
9a Top Pan Insulation Assembly AS-78097-01A AS-78097-01A
9b Top Pan Insulation Assembly AS-78096-01A AS-78096-01A
20 Top Filter Channel AE-90373-01 AE-90373-01
22 Filter Rack AS-90459-01 AS-90459-01
23 Hitch Pin Clip (2) 63-20878-01 63-20878-01

Filter Block-Off AE-90379-01 AE-90379-01
24 Filter Retainer Plate AE-90377-01 AE-90377-01
25 Filter - Disposable (4) 54-17531-10 54-17531-10
35 Junction Box AS-90472-01 AS-90472-01

No. Notes

1a Floor Pan w/Insulation - Left AS-90389-02A AS-90389-02A
1b Floor Pan w/Insulation - Right AS-90389-01A AS-90389-01A

2 Center Post w/Insulation (2) AS-90389-04A AS-90389-04A
3 Corner Post w/Insulation (2) AS-90389-05A AS-90389-05A
4 Duct Flange Outlet AE-90196-01 AE-90196-01
5 Drain Pan See Coil Group
6 Access Panel w/Insulation (4) AS-90389-12A AS-90389-12A

8 Inlet Cap w/Insulation (2) AS-90389-13A AS-90389-13A
10 Top Rail - Right AS-90389-07A AS-90389-07A
11 Top Rail - Left AS-90389-08A AS-90389-08A
12 Top Pan - Front AS-90389-09A AS-90389-09A
13 Top Pan - Rear AS-90389-10A AS-90389-10A
14 Top Pan - Center AS-90389-11A AS-90389-11A
15 Motor Mounting Plate AE-90199-01 AE-90199-01
16 Motor Plate - Bottom AS-71955-01 AS-71955-02
17 Motor Plate - Top AE-90211-01 AE-90211-01
20 Top Filter Channel AS-90416-01 AS-90416-01
21 Bottom Filter Channel AE-90206-01 AE-90206-01
22 Center Filter Support (2) AE-90208-01 AE-90208-01
23 Hitch Pin Clip (2) 63-20878-01 63-20878-01
24 Filter Retainer Plate AE-90209-01 AE-90209-01
25 Filter Disposable (6) 54-17531-06 54-17531-06

MODEL
NOMINAL CAPACITY

PANELS, MISCELLANEOUS PARTS (Neutra Green - Before F4411)

MODEL
NOMINAL CAPACITY

PANELS, MISCELLANEOUS PARTS (Neutra Green - Before F4411)

RHGL

090

RHGL

180

RHGL

120

RHGL

240

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No. Notes

26 Stk
27 Blower Housing AS-77539-02 AS-77539-02 AS-77539-02

28 Blower Plate w/Insulation (Green - Before F4411) AS-90440-02A AS-90440-02A AS-90440-02A
28 Blower Plate w/Insulation (Gray - After F4411) AS-90440-02H AS-90440-02H AS-90440-02H
29 Stk Bearing w/cushion (2) 70-41911-01 70-41911-01 70-41911-01

Stk Blower Wheel 70-41512-01 70-41512-01 70-41512-01
Cut Off AE-72264-03 AE-72264-03 AE-72264-03

30 Stk Shaft-Blower 70-41900-02 70-41900-02 70-41900-02

Motor Support AS-70423-05 AS-70423-05 AS-70423-05

31 Stk Sheave - Fixed 71-41901-30 71-41901-30 71-41901-30

Key Shaft 94-42551-08 94-42551-08 94-42551-08
32 Stk Belt 71-17033-49 71-17033-53 71-17033-53
33 Blower Support (2) AE-90369-01 AE-90369-01 AE-90369-01
36 Stk Blower Motor 51-40638-01 51-42177-09 51-42177-10

Stk Sheave - Variable 71-40427-41 71-40427-25 71-42538-05

Motor Mounting Bracket AE-72344-01 AE-72344-01 AE-72344-01
38 Motor Adjustment Piece AE-70411-01 AE-70411-01 AE-70411-01
39 Bearing Frame Assembly - Tri-Arm (2) 70-41723-02 70-41723-02 70-41723-02

No. Notes

26 Stk
27 Blower Housing AS-77539-02 AS-77539-02 AS-77539-02 AS-77539-02

28 Blower Plate w/Insulation (Green - Before F4411) AS-90440-02A AS-90440-02A AS-90440-02A AS-90440-02A
28 Blower Plate w/Insulation (Gray - After F4411) AS-90440-02H AS-90440-02H AS-90440-02H AS-90440-02H
29 Stk Bearing (2) 70-41911-01 70-41911-01 70-41911-01 70-41911-01

Stk Blower Wheel 70-41512-01 70-41512-01 70-41512-01 70-41512-01

Cut Off AE-72264-03 AE-72264-03 AE-72264-03 AE-72264-03
30 Stk Shaft-Blower 70-41900-02 70-41900-02 70-41900-02 70-41900-02

Motor Support AS-70423-05 AS-70423-05 AS-70423-05 AS-70423-05
31 Stk Sheave - Fixed 71-41901-30 71-41901-30 71-41901-30 71-41901-30

Key Shaft 94-42551-08 94-42551-08 94-42551-08 94-42551-08
32 Stk Belt 71-17033-55 71-17033-53 71-17033-53 71-17033-55
33 Blower Support (2) AE-90369-01 AE-90369-01 AE-90369-01 AE-90369-01
36 Stk Blower Motor 51-42177-10 51-42368-02 51-42369-02 51-42369-02

Stk Sheave - Variable 71-40427-54 71-40427-25 71-42538-05 71-40427-54

Motor Mounting Bracket AE-72344-01 AE-72344-01 AE-72344-01 AE-72344-01
38 Motor Adjustment Piece AE-70411-01 AE-70411-01 AE-70411-01 AE-70411-01
39 Bearing Frame Assembly - Tri-Arm (2) 70-41723-02 70-41723-02 70-41723-02 70-41723-02

MODEL
NOMINAL CAPACITY
DRIVE PACKAGE

BLOWER GROUP

Blower Assembly (Includes all items listed below except Blower
Plate)

MODEL
NOMINAL CAPACITY
DRIVE PACKAGE

BLOWER GROUP

Blower Assembly (Includes all items listed below except Blower
Plate)

AS-90451-01 AS-90444-05 AS-90444-06

RHGL

090
YM

AS-90444-07 AS-90444-02 AS-90444-03 AS-90444-04

RHGL

090

HK

RHGL

090

ZK

RHGL

090

YK

RHGL

090

ZL

RHGL

090

YL

RHGL

090

ZM

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No. Notes

26 Stk
27 Blower Housing AS-77539-02 AS-77539-02 AS-77539-02

28 Blower Plate w/Insulation (Green - Before F4411) AS-90440-02A AS-90440-02A AS-90440-02A
28 Blower Plate w/Insulation (Gray - After F4411) AS-90440-02H AS-90440-02H AS-90440-02H
29 Stk Bearing 70-41911-01 70-41911-01 70-41911-01

Stk Blower Wheel 70-41512-01 70-41512-01 70-41512-01

Cut Off AE-72264-03 AE-72264-03 AE-72264-03
30 Stk Shaft-Blower 70-41900-02 70-41900-02 70-41900-02

Motor Support AS-70423-05 AS-70423-05 AS-70423-05
31 Stk Sheave - Fixed 71-41901-29 71-41901-30 71-41901-30

Key Shaft 94-42551-08 94-42551-08 94-42551-08
32 Stk Belt 71-17033-48 71-17033-54 71-17033-54
33 Blower Support (2) AE-90369-01 AE-90369-01 AE-90369-01
36 Stk Blower Motor 51-41949-01 51-42177-10 51-42178-09

Stk Sheave - Variable 71-40427-41 71-40427-43 71-40427-19

Motor Mounting Bracket AE-72344-01 AE-72344-01 AE-72344-01
38 Motor Adjustment Piece AE-70411-01 AE-70411-01 AE-70411-01
39 Bearing Frame Assembly - Tri-Arm (2) 70-41723-02 70-41723-02 70-41723-02

No. Notes

26 Stk
27 Blower Housing AS-77539-02 AS-77539-02 AS-77539-02 AS-77539-02

28 Blower Plate w/Insulation (Green - Before F4411) AS-90440-02A AS-90440-02A AS-90440-02A AS-90440-02A
28 Blower Plate w/Insulation (Gray - After F4411) AS-90440-02H AS-90440-02H AS-90440-02H AS-90440-02H
29 Stk Bearing (2) 70-41911-01 70-41911-01 70-41911-01 70-41911-01

Stk Blower Wheel 70-41512-01 70-41512-01 70-41512-01 70-41512-01

Cut Off AE-72264-03 AE-72264-03 AE-72264-03 AE-72264-03
30 Stk Shaft-Blower 70-41900-02 70-41900-02 70-41900-02 70-41900-02

Motor Support AS-70423-05 AS-70423-05 AS-70423-05 AS-70423-05
31 Stk Sheave - Fixed 71-41901-30 71-41901-30 71-41901-30 71-41901-30

Key Shaft 94-42551-08 94-42551-08 94-42551-08 94-42551-08
32 Stk Belt 71-17033-55 71-17033-54 71-17033-54 71-17033-55
33 Blower Support (2) AE-90369-01 AE-90369-01 AE-90369-01 AE-90369-01
36 Stk Blower Motor 51-42177-08 51-42369-02 51-42370-02 51-42371-01

Stk Sheave - Variable 71-40427-23 71-40427-43 71-40427-19 71-40427-23

Motor Mounting Bracket AE-72344-01 AE-72344-01 AE-72344-01 AE-72344-01
38 Motor Adjustment Piece AE-70411-01 AE-70411-01 AE-70411-01 AE-70411-01
39 Bearing Frame Assembly - Tri-Arm (2) 70-41723-02 70-41723-02 70-41723-02 70-41723-02

MODEL
NOMINAL CAPACITY
DRIVE PACKAGE

BLOWER GROUP

Blower Assembly (Includes all items listed below except Blower
Plate)

MODEL
NOMINAL CAPACITY
DRIVE PACKAGE

BLOWER GROUP

Blower Assembly (Includes all items listed below except Blower
Plate)

AS-90451-02 AS-90444-12 AS-90444-13

RHGL

120
YM

AS-90444-14 AS-90444-09 AS-90444-10 AS-90444-11

RHGL

120

HK

RHGL

120

ZK

RHGL

120

YK

RHGL

120

ZL

RHGL

120

YL

RHGL

120

ZM

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No. Notes

26 Stk

27 Blower Housing AS-90971-01 AS-90971-01 AS-90971-01 AS-90971-01 AS-90971-01
28 Blower Plate AE-90857-01 AE-90857-01 AE-90857-01 AE-90857-01 AE-90857-01
29 Stk Bearing (2) 70-41854-02 70-41854-02 70-41854-02 70-41854-02 70-41854-02

Bearing Bracket (2) 70-42284-04 70-42284-04 70-42284-04 70-42284-04 70-42284-04

Stk Blower Wheel 70-42682-02 70-42682-02 70-42682-02 70-42682-02 70-42682-02
30 Shaft - Blower 70-41900-06 70-41900-06 70-41900-06 70-41900-06 70-41900-06
31 Stk Sheave - Fixed 71-41901-11 71-41901-11 71-41901-11 71-41901-11 71-41901-13

Key - Shaft (2) AE-72654-01 AE-72654-01 AE-72654-01 AE-72654-01 AE-72654-01
32 Stk Belt 71-40438-24 71-40438-24 71-40438-24 71-40438-24 71-40438-17
33 Blower Support (2) AE-90858-01 AE-90858-01 AE-90858-01 AE-90858-01 AE-90858-01
35 Junction Box Assembly AS-90472-01 AS-90472-01 AS-90472-01 AS-90472-01 AS-90472-01
36 Stk Blower Motor 51-42178-09 51-42177-08 51-42370-02 51-42371-02 51-42177-13
37 Stk Sheave - Variable 71-42538-02 71-40427-17 71-42538-02 71-40427-17 71-42538-03

No. Notes

26 Stk

27 Blower Housing AS-90972-01 AS-90972-01 AS-90972-01 AS-90972-01 AS-90972-01
28 Blower Plate AE-90857-01 AE-90857-01 AE-90857-01 AE-90857-01 AE-90857-01
29 Stk Bearing (2) 70-41854-02 70-41854-02 70-41854-02 70-41854-02 70-41854-02

Bearing Bracket (2) 70-42284-04 70-42284-04 70-42284-04 70-42284-04 70-42284-04

Stk Blower Wheel 70-42682-01 70-42682-01 70-42682-01 70-42682-01 70-42682-01
30 Stk Shaft - Blower 70-41900-05 70-41900-05 70-41900-05 70-41900-05 70-41900-05
31 Stk Sheave - Fixed 71-41901-11 71-41901-22 71-41901-11 71-41901-22 71-41901-19

Key - Shaft (2) AE-72654-01 AE-72654-01 AE-72654-01 AE-72654-01 AE-72654-01
32 Stk Belt 71-40438-22 71-41764-05 71-40438-22 71-41764-05 71-41764-06
33 Blower Support (2) AE-90858-01 AE-90858-01 AE-90858-01 AE-90858-01 AE-90858-01
35 Junction Box Assembly AS-90472-01 AS-90472-01 AS-90472-01 AS-90472-01 AS-90472-01
36 Stk Blower Motor 51-42574-01 51-42178-12 51-42177-13 51-42177-06 51-42177-06
37 Stk Sheave - Variable 71-40427-06 71-40428-34 71-40427-06 71-40428-34 71-40428-34

MODEL
NOMINAL CAPACITY
DRIVE PACKAGE

Blower Assembly (Does not include Blower
Plate, Belt, Junction Box, Motor and Variable
Sheave)

MODEL
NOMINAL CAPACITY
DRIVE PACKAGE

Blower Assembly (Does not include Blower
Plate, Belt, Junction Box, Motor and Variable
Sheave)

RHGL

180

YK

BLOWER GROUP

AS-90973-01 AS-90973-01 AS-90973-01 AS-90973-01 AS-90973-02

RHGL

240

YK

BLOWER GROUP

AS-90974-01 AS-90974-02 AS-90974-01 AS-90974-02 AS-90974-03

RHGL

180

YL

RHGL

240

YL

RHGL

180

ZK

RHGL

240

ZK

RHGL

180

ZL

RHGL

240

ZL

RHGL

180

ZM

RHGL

240

ZM

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No. Notes

5 Stk Drain Pan (Green - Before F4411) AS-90442-01A AS-90442-01A

5 Stk Drain Pan (Gray - After F4411) AS-90442-01H AS-90442-01H
18 Stk Evaporator Coil w/TXV AS-90902-05 AS-90902-06
19 Stk TXV w/Distributor (2) 61-42662-07 61-42662-08

Drip Rail AE-90471-01 AE-90471-01

No. Notes

5 Stk Drain Pan (Green - Before F4411) AS-90402-01A AS-90402-01A

5 Stk Drain Pan (Gray - After F4411) AS-90402-01H AS-90402-01H
18 Stk Evaporator Coil w/TXV AS-90902-07 AS-90902-08
19 Stk TXV w/Distributor (2) 61-42662-09 61-42662-10

MODEL
NOMINAL CAPACITY

COIL GROUP

MODEL
NOMINAL CAPACITY

COIL GROUP

RHGL

090

RHGL

180

RHGL

120

RHGL

240

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Exploded View 090-120

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Exploded View 180-240

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NOTES

Stk It is recommended that stock be maintained for this part.

N/A Not Applicable

DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified
service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair
should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject
to change without notice. Document 92-42800-RHGL supersedes all previous parts lists for these models. See
http://www.rheempartslists.net/92-42800-RHGL for the latest revision of this document. The manufacturer
assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of
equipment after the replacement of any original components.

P.O. Box 17010

Fort Smith, AR 72917-7010