Rheem Gas Domestic Indoor Water Heater, 300 Series, Rheemglas 300 Series Installation And Owner's Manual

This water heater must be installed and serviced by a qualified person.
Please leave this guide with the householder.
Owners Guide
and
Installation Instructions
Water Heater
PATENTS
This water heater may be protected by one or more patents or registered designs
in the name of Rheem Australia Pty Ltd.
TRADEMARKS
®
Registered trademark of Rheem Australia Pty Ltd.
TM
Trademark of Rheem Australia Pty Ltd.
Note: Every care has been taken to ensure the accuracy in preparation of this
publication. No liability can be accepted for any consequences,
which may arise as a result of its application.
Warning: Upon completion of the installation and commissioning of the water heater, leave this guide with the householder or responsible officer. DO NOT leave this guide inside of the cover of the water heater, as it may interfere with the safe operation of the water heater or ignite when the water heater is turned on.
3
CONTENTS
HOUSEHOLDER – We recommend you read pages 4 to 19.
The other pages are intended for the installer
but may be of interest.
About Your Water Heater ............................................................ 4
Regular Care ................................................................................ 9
Water Supplies ........................................................................... 13
Save A Service Call ................................................................... 17
Installation .................................................................................. 20
Connections – Plumbing .......................................................... 29
Commissioning .......................................................................... 33
Lighting The Water Heater ........................................................ 34
Draining The Water Heater ....................................................... 37
Warranty ..................................................................................... 38
4
ABOUT YOUR WATER HEATER
WATER HEATER APPLICATION
This water heater is designed for use in a single family domestic dwelling for the purpose of heating potable water. Its use in an application other than this may shorten its life.
MODEL TYPE
The Rheem® water heater model you have chosen is suitable for indoor installation only. The model is a 300 series Rheemglas® water heater.
Water is stored in a vitreous enamel lined steel cylinder and heated by a gas burner located under the cylinder. The heat produced by the burner is transferred to the water through the base of the cylinder and through the wall of a flue pipe which passes through the centre of the cylinder. A flue baffle in this flue ensures the efficiency of the water heater is correct. The gas supply to the burner is controlled by the thermostat so the water is heated to a constant temperature.
Automatic safety controls are fitted to the water heater to provide safe and efficient operation.
HOW HOT SHOULD THE WATER BE?
The water heater features a user adjustable thermostat, which allows you to personally choose the most suitable temperature for your hot water needs. Refer to “Temperature
Adjustment” on page 5.
To meet the requirements of the National Plumbing Standard the temperature of the stored water must not be below 60°C.
Note: AS 3498 requires that a water heater provides the means to inhibit the growth of Legionella bacteria in potable water. This water heater can satisfy this AS 3498 requirement provided it is operating and the thermostat setting is 60°C or higher, including when it is used as an in-series booster water heater for a solar water heater.
maximum thermostat
setting
maximum
recommended supply
temperature to
bathrooms and
ensuites
minimum
recommended stored
water temperature
ABOUT YOUR WATER HEATER
5
HOTTER WATER INCREASES THE RISK OF SCALD INJURY
This water heater can deliver water at temperatures which can cause scalding. Check the water temperature before use, such as when entering a shower or filling a bath or basin, to ensure it is suitable for the application and will not cause scald injury.
We recommend and it may also be required by regulations that an approved temperature limiting device be fitted into the hot water pipe work to the bathroom and ensuite when this water heater is installed. This will keep the water temperature below 50°C at the bathroom and ensuite. The risk of scald injury will be reduced and still allow hotter water to the kitchen and laundry.
TEMPERATURE ADJUSTMENT
The temperature adjusting dial is on the gas valve, located at the lower front of the water heater. A setting of „6‟ will normally maintain the water temperature at about 60°C. Each number represents a temperature difference of approximately 6°C.
To increase the water temperature to 65°C, turn the gas control knob anticlockwise to a setting of „7‟. Refer to “Hotter Water
Increases the Risk of Scald Injury” on
page 5.
PIEZO IGNITION
The “Piezo” push button igniter makes
lighting the pilot flame of your water heater very easy. Simply follow the instructions on the label attached to the front of the water heater. There is no need for matches to light the water heater.
PILOT IGNITER
A permanent pilot flame burns to ignite the main burner automatically. Heat from the pilot is absorbed by the water.
ABOUT YOUR WATER HEATER
6
WARNING
This water heater is only intended to be operated by persons who have the experience or the knowledge and the capabilities to do so. This water heater is not intended to be operated by persons with reduced physical, sensory or mental capabilities i.e. the infirm, or by children. Children should be supervised to ensure they do not interfere with the water heater.
SAFETY
This water heater is supplied with a thermostat, an over-temperature cut-out, and a combination temperature pressure relief valve. These devices must not be tampered with or removed. The water heater must not be operated unless each of these devices is fitted and is in working order.
Warning: For continued safety of this water heater it must be installed, operated and maintained in accordance with the Owner‟s Guide and Installation Instructions.
The Rheem warranty may not cover faults if relief valves or other safety devices are tampered with or if the installation is not in accordance with these instructions.
Do not store flammable or
combustible materials near the water
heater. Flammable liquids (such as petrol), newspapers and similar articles must be kept well away from the water heater and the draught diverter.
Do not use aerosols, stain removers
and household chemicals near the water heater whilst it is working. Gases from some aerosol sprays, stain removers and household chemicals become corrosive when drawn into a flame.
Do not store swimming pool chemicals, household cleaners, etc., near
the water heater.
Do not place anything on top of the water heater or in contact with the
draught diverter. Ensure the draught diverter is not obstructed in any way at any time.
Do not use Propane / Butane gas mixtures in a Propane model. A Propane
model is designed to operate on Propane only. The use of Propane / Butane mixture, such as automotive LPG fuel, in a Propane model is unsafe and can cause damage to the water heater.
ABOUT YOUR WATER HEATER
7
MAINS PRESSURE
The water heater is designed to operate at mains pressure by connecting directly to the mains water supply. If the mains supply pressure in your area exceeds that shown on page 23, a pressure limiting valve must be fitted. The supply pressure should be greater than 350 kPa for true mains pressure operation to be achieved.
PRECAUTIONS
Where damage to property can occur in the event of the water heater leaking, the water heater must be installed in a safe tray. Construction, installation and draining of a safe tray must comply with AS/NZS 3500.4 and all local codes and regulatory authority requirements.
The water heater must be maintained in accordance with the Owner‟s Guide
and Installation Instructions. Refer to “Regular Care” on page 9 and to “Anode
Inspection and Replacement” on page 14.
If this water heater is to be used where an uninterrupted hot water supply is necessary for your application or business you should ensure that you have back up redundancy within the hot water system design. This should ensure the continuity of hot water supply in the event that this water heater were to become inoperable for any reason. We recommend you seek advice from your plumber or specifier about your needs and building back up redundancy into your hot water supply system.
TO TURN OFF THE WATER HEATER
If it is necessary to turn off the water heater:
Shut down the gas control (refer to “Close Down Procedure” on page 36).
Close the gas isolation valve at the inlet to the gas control.
Close the cold water isolation valve at the inlet to the water heater.
TO TURN ON THE WATER HEATER
Open the cold water isolation valve fully at the inlet to the water heater.
Open the gas isolation valve fully at the inlet to the gas control.
Light the water heater (refer to “Lighting the Water Heater” on page 34).
GOING ON HOLIDAYS
If you are going on holiday for more than a few days the thermostat can be set
to the “” (pilot) position to conserve energy (refer to point 1 of “Close Down
Procedure” on page 36). If it is necessary to turn off the water heater, refer to “To Turn Off The Water Heater” on page 7.
ABOUT YOUR WATER HEATER
8
HOW DO I KNOW IF THE WATER HEATER IS INSTALLED CORRECTLY?
Installation requirements are shown on pages 20 to 28. The water heater must be installed:
by a qualified person, and
in accordance with the installation instructions, and
in compliance with Standards AS/NZS 3500.4, AS 5601 or AS/NZS 5601.1,
as applicable under local regulations, and all local codes and regulatory authority requirements.
In New Zealand, the installation must also conform with NZS 5261, as applicable under local regulations, and the New Zealand Building Code.
VICTORIAN CUSTOMERS
Notice to Victorian Customers from the Victorian Plumbing Industry Commission. This water heater must be installed by a licensed person as required by the Victorian Building Act 1993.
Only a licensed person will give you a Compliance Certificate, showing that the work complies with all the relevant Standards. Only a licensed person will have insurance protecting their workmanship for 6 years. Make sure you use a licensed person to install this water heater and ask for your Compliance Certificate.
DOES THE WATER CHEMISTRY AFFECT THE WATER HEATER?
The water heater is suitable for most public water supplies, however some water chemistries may have detrimental effects on the water heater, its components and fittings. Refer to “Water Supplies” on page 13.
If you are in a known harsh water area or you are not sure of your water chemistry, have your water checked against the conditions described on
pages 13 to 16.
HOW LONG WILL THE WATER HEATER LAST?
The water heater is supported by a manufacturer‟s warranty (refer to page 38). There are a number of factors that will affect the length of service the water heater will provide. These include but are not limited to the water chemistry, the water pressure, the water temperature (inlet and outlet) and the water usage pattern. Refer to “Precautions” on page 7.
9
REGULAR CARE
ANNUAL SERVICE
For safe and efficient operation, it is recommended an annual service be conducted on the water heater.
Warning: Servicing of a water heater must only be carried out by qualified personnel. Phone Rheem Service or their nearest Accredited Service Agent.
Note: The annual service and routine replacement of any components, if required, are not included in the Rheem warranty. A charge will be made for this work. Only genuine replacement parts should be used on this water heater.
The annual service includes the following actions:
Inspect and flush the temperature pressure relief valve.
Inspect and flush the expansion control valve (if fitted).
Check and if necessary adjust the inlet gas pressure.
Check the piezo igniter, gas control and thermocouple.
Check the operation of and clean the pilot light and main burner.
Visually check the unit for any potential problems.
Inspect all connections.
Check the drain line from the safe tray (if one is installed) is not blocked.
Note: The water heater may need to be drained during this service. After the completion of the service, the water heater will take some time to reheat the water. Hot water may not be available for a while.
REGULAR CARE
10
MAJOR FIVE YEAR SERVICE
It is recommended a major five year service be conducted on the water heater.
Warning: Servicing of a water heater must only be carried out by qualified personnel. Phone Rheem Service or their nearest Accredited Service Agent.
Note: The five year service and routine replacement of any components, such as the anode and relief valve(s), are not included in the Rheem warranty. A charge will be made for this work. Only genuine replacement parts should be used on this water heater.
The major service includes the following actions:
Replace the temperature pressure relief valve.
Inspect and flush the expansion control valve (if fitted). If required, replace
the valve.
Inspect and if required, replace the anode.
If the anode is not replaced, it should be replaced within three years of this service (refer to “Anode Inspection and Replacement” on page 14).
Check and if necessary adjust the inlet gas pressure.
Check the piezo igniter, gas control and thermocouple.
Check the operation of and clean the pilot light and main burner.
Visually check the unit for any potential problems.
Inspect all connections.
Check the drain line from the safe tray (if one is installed) is not blocked.
Note: The water heater may need to be drained during this service. After the completion of the service, the water heater will take some time to reheat the water. Hot water may not be available for a while.
REGULAR CARE
11
MINOR SIX MONTH MAINTENANCE
It is recommended minor maintenance be performed every six months by the dwelling occupant.
The minor maintenance includes:
Operate the easing lever on the temperature pressure relief valve. It is very
important you raise and lower the lever gently. Refer to “Temperature
Pressure Relief Valve” on page 12.
Warning: Exercise care to avoid any splashing of water, as water
discharged from the drain line will be hot. Stand clear of the drain line‟s point of discharge when operating the valve‟s lever.
Operate the easing lever on the expansion control valve (if fitted). It is very
important you raise and lower the lever gently. Refer to “Expansion Control
Valve” on page 11.
Check the drain line from the safe tray (if one is installed) is not blocked.
EXPANSION CONTROL VALVE
In many areas, including South Australia, Western Australia and scaling water areas, an expansion control valve is fitted to the cold water line to the water heater. The expansion control valve may discharge a small quantity of water from its drain line during the heating period instead of the temperature pressure relief valve on the water heater.
Operate the easing lever on the expansion control valve once every six months. It is very important you raise and lower the lever gently. The expansion control valve should be checked for performance or replaced at intervals not exceeding 5 years, or more frequently in areas where there is a high incidence of water deposits.
REGULAR CARE
12
TEMPERATURE PRESSURE RELIEF VALVE
This valve is near the top of the water heater and is essential for its safe operation. It is possible for the valve to release a little water through the drain line during each heating period. This occurs as the water is heated and expands by approximately 1/50 of its volume.
Continuous leakage of water from the valve and its drain line may indicate a problem with the water heater (refer to
“Temperature Pressure Relief Valve Running” on page 18).
Warning: Never block the outlet of this valve or its drain line for any reason.
Operate the easing lever on the temperature pressure relief valve once every six months. It is very important you raise and lower the lever gently.
Warning: Failure to do this may result in the water heater cylinder failing.
Warning: Exercise care to avoid any splashing of water, as water discharged from the drain line will be
hot. Stand clear of the drain line‟s point
of discharge when operating the valve‟s lever.
If water does not flow freely from the drain line when the lever is lifted, then the water heater must be checked. Phone Rheem Service or their nearest Accredited Service Agent to arrange for an inspection.
The temperature pressure relief valve should be replaced at intervals not exceeding 5 years, or more frequently in areas where there is a high incidence of water deposits (refer to “Water Supplies” on page 13).
water
heater
water
heater
drain
line
lift until water
flows from the
drain line –
lower gently
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