Rheem RGRK User Manual

Page 1
RGRK
Parts List
07-September-2016
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-RGRK.pdf for the current revision.
90% Gas Furnaces - 2 Stage
Page 2
Model Explanation.. ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... ... ... ... ... ... ... Page 3
Parts Numbers
Panels - Miscellaneous 04-07.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...... Page 4
Panels - Miscellaneous 09-12.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...... Page 5
Electrical Group . ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................. Page 6
Blower Group.. ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... Page 7
Heat Exchanger-Burner Group.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..... Page 8
Gas Controls .. ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... Page 9
Orifice Selection Chart.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ............ Page10
Drawings/Photographs
Exploded View ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... Page 11
Blower Assembly ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................ Page 12
Burner Assembly .. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................. Page 13
Notes/Disclaimer . ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... . Page 14
Page 2 of 14
07-September-2016
92-42800-RGRK
Page 3
R G R K - 0 4 E M A E S (1) (2) (3) (4) (5) (6) (7) (8) (9)
(1) TRADEBRAND IDENTIFICATION (6) BLOWER DESIGNATION M = 11 x 7 (2) MODEL R = 11 x 10 G = Gas Furnace Y = 12 x 7 Z = 12 x 11 (3) TYPE R = Upflow Condensing (7) VARIATIONS A = Standard Cabinet (4) DESIGN SERIES B = Wide Cabinet
(5) HEATING INPUT DESIGNATION (8) AIRFLOW 04 = 45,000 BTU/HR E = 1100-1300 CFM 06 = 60,000 BTU/HR G = 1500-1700 CFM 07 = 75,000 BTU/HR J = 1900-2100 CFM 09 = 90,000 BTU/HR 10 = 105,000 BTU/HR (9) FUEL DESIGNATION 12 = 120,000 BTU/HR S = Natural Gas
E = Electric Ignition N = Electric Ignition w/NOX
G D 5 D 7 0 7 F 3 1 0 3 9 9 9 9
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
(1) GAS CODE (6) MOTOR HORSEPOWER (2) LIMIT CONTROL (7) PLANT
F = Fort Smith, AR (3) BLOWER (8) WEEK (4) HEATING ELEMENT (9) YEAR (5) SPECIAL AREA REQUIREMENT (10) PRODUCTION NUMBER
F 0 8 1 3 9 9 9 9
(1) PLANT CODE (2) WEEK (DATE CODE) (3) YEAR (4) PRODUCTION NUMBER Note: For Gas Code, see Control System Gas Code on Rating Plate
(1) (2) (3) (4)
SERIAL NUMBER EXPLANATION (Units Produced before Nov. 2013)
SERIAL NUMBER EXPLANATION (Units Produced after Nov. 2013)
MODEL NUMBER EXPLANATION
Page 3 of 14
07-September-2016
92-42800-RGRK
Page 4
MODEL
No. Notes
1 5 Jacket (See Note 5) N/A N/A N/A N/A 4 Outlet AirPipe 68-24021-01 68-24021-01 68-24021-01 68-24021-01 5 Gasket- Outlet Air Pipe 68-24022-02 68-24022-02 68-24022-02 68-24022-02 6 Top Plate AS-61872-01 AS-61872-01 AS-61872-01 AS-61872-02
Gasket -Top Plate AE-61871-01 AE-61871-01 AE-61871-01 AE-61871-02
Gasket -Front Base Angle 68-102435-01 68-102435-01 68-102435-01 68-102435-02 7 Locknut- Fresh Air Damper 64-24031-01 64-24031-01 64-24031-01 64-24031-01 8 Burner Door AS-61905-01 AS-61905-01 AS-61905-01 AS-61906-01 9 Blower/FilterDoor AS-61908-03 AS-61908-03 AS-61908-03 AS-61909-03
10 Filter -Plastic 54-24094-01 54-24094-01 54-24094-01 54-24094-02
Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01
Filter Rod Support Angle AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01
Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01
11 Solid Bottom AE-61874-02 AE-61874-02 AE-61874-02 AE-61874-03
Button Plug -1-5/8 in. opening 45-22980-02 45-22980-02 45-22980-02 45-22980-02
Button Plug -2 in. opening 45-22980-08 45-22980-08 45-22980-08 45-22980-08
Button Plug (2)- 2-3/8 in. opening 45-22980-03 45-22980-03 45-22980-03 45-22980-03
12 Pressure SwitchAssembly See Electrical Group
SiliconTubing -Pressure Switch AE-61737-10 AE-61737-10 AE-61737-10 AE-61737-10
13 Trap / Elbow Assembly 68-100651-01 68-100651-01 68-100651-01 68-100651-01 14 Water Trap Mount Bracket AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01 15 JunctionBox Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 16 Door Switch(Push Button) See Electrical Group 17 JunctionBox AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
Grommet (5/8 in.Tube) 56-22521-03 56-22521-03 56-22521-03 56-22521-03
Grommet (1/2 in.I.D.) 56-24008-01 56-24008-01 56-24008-01 56-24008-01
Grommet (1/4 in.I.D.) 56-24008-02 56-24008-02 56-24008-02 56-24008-02
Grommet (1-5/8 in.opening) - Before F3906 56-22114-01 56-22114-01 56-22114-01 56-22114-01
Grommet (2 in.opening) - After F3906 56-22114-06 56-22114-06 56-22114-06 56-22114-06
28 Heat Exchanger See Heat Exchanger Group 29 Limit -Main Limit (Heat Exchanger Panel) SeeElectrical Group
Limit - Manual Reset (Burner Compartment) See Electrical Group
30 Connector/Transition 68-24047-07 68-24047-07 68-24047-07 68-24047-08 31 Induced DraftBlower w/Gasket See Electrical Group
Tubing - Includes Two Hose Clamps (3) 79-25353-82 79-25353-82 79-25353-82 79-25353-82
Tubing Drain Trap (Induced Draft Blower - Includes two HoseClamps) 791000 791000 791000 791001
Elbow (InducedDraft Blower - 1/2 in. barbed) 68-24013-01 68-24013-01 68-24013-01 68-24013-01
Touch-up Paint - Platinum(Aerosol) 523012 523012 523012 523012
Touch-up Paint - Platinum(Paint Pens) 523013 523013 523013 523013
Touch-up Paint - Green(Aerosol) 52-18662-48 52-18662-48 52-18662-48 52-18662-48
Touch-up Paint - Green(Paint Pens) 523010 523010 523010 523010
No. Notes
Complete Parts Bag: AS-100717-01
Nylon Plug -7/8 in. (2) 45-22926-01
Nylon Plug -1-1/8 in. 45-22926-02
Hose Clamp -5/8 in. 64-22043-01
Hose Clamp -3/4 in. (2) 64-22043-02
Button Plug w/RecessedType Head - 2 in.hole 45-22980-08
1/2 in.TEE 68-21980-02
1/2 in. PVCPipe (4 in.) 68-22024-04
PVCVane (2-13/32 in. x 1in.) 68-23473-01 2 O-Ring -Fresh Air Damper 68-24032-01
PVCWind Vane (2-7/8in. x 1 in.) 68-24049-01 3 Adapter/LocknutAssembly 68-24114-01
Vinyl Grommet- 1-5/8 in. hole (for 7/8 in. ODPipe) 56-22114-01
PVCVane (3-1/2 in. x 1-3/8in.) 68-103677-01
HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
PANELS, SHEET METAL, MISCELLANEOUS
MODEL HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
PARTS BAG
RGRK
04
M A E
RGRK
ALL ALL ALL ALL
RGRK
06
M A
E
RGRK
07
M A E
RGRK
07
Y B G
Page 4 of 14
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Page 5
MODEL
No. Notes
1 5 Jacket (See Note 5) N/A N/A N/A 4 Outlet AirPipe 68-24021-01 68-24021-01 68-24021-01 5 Gasket- Outlet Air Pipe 68-24022-02 68-24022-02 68-24022-02 6 Top Plate AS-61872-02 AS-61872-02 AS-61872-03
Gasket -Top Plate AE-61871-02 AE-61871-02 AE-61871-03
Gasket -Front Base Angle 68-102435-02 68-102435-02 68-102435-03 7 Locknut- Fresh Air Damper 64-24031-01 64-24031-01 64-24031-01 8 Burner Compartment Door (Neutra Green) AS-61906-01 AS-61906-01 AS-61907-01 8 Burner Compartment Door (Granite/Steel Gray) N/A N/A AS-61907-02 9 Blower/FilterDoor (Neutra Green) AS-61909-03 AS-61909-03 AS-61910-03 9 Blower/FilterDoor (Granite/Steel Gray) N/A N/A AS-61910-04
10 Filter -Plastic 54-24094-02 54-24094-02 54-24094-03
Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01
Filter Rod Support Angle AE-60520-01 AE-60520-01 AE-60520-01
Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01
11 Solid Bottom AE-61874-03 AE-61874-03 AE-61874-04
Button Plug -1-5/8 in. opening 45-22980-02 45-22980-02 45-22980-02
Button Plug -2 in. opening 45-22980-08 45-22980-08 45-22980-08
Button Plug (2)- 2-3/8 in. opening 45-22980-03 45-22980-03 45-22980-03
12 Pressure Switch Assembly See Electrical Group
Silicon Tubing - Pressure Switch AE-61737-10 AE-61737-10 AE-61737-10
13 Trap/ Elbow Assembly 68-100651-01 68-100651-01 68-100651-01 14 Water Trap Mount Bracket AE-61841-01 AE-61841-01 AE-61841-01 15 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 16 Door Switch (Push Button) See Electrical Group 17 Junction Box AE-61475-02 AE-61475-02 AE-61475-02
Grommet (5/8 in. Tube) 56-22521-03 56-22521-03 56-22521-03
Grommet (1/2 in. I.D.) 56-24008-01 56-24008-01 56-24008-01
Grommet (1/4 in. I.D.) 56-24008-02 56-24008-02 56-24008-02
Grommet (Vinyl - 1-5/8 in. opening) - Before F3906 56-22114-01 56-22114-01 56-22114-01
Grommet (Vinyl - 2.0 in. opening) - AfterF3906 56-22114-06 56-22114-06 56-22114-06
28 Heat Exchanger See Heat Exchanger Group 29 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
Limit - Manual Reset (Burner Compartment) See Electrical Group
30 Connector/Transition 68-24047-08 68-24047-08 68-24047-09 31 Induced Draft Blower w/Gasket See Electrical Group
Tubing - IncludesTwo Hose Clamps (3) 79-25353-82 79-25353-82 79-25353-82
Tubing DrainTrap (Induced Draft Blower - Includes two HoseClamps) 791001 791001 791002
Elbow (Induced Draft Blower - 1/2in.barbed) 68-24013-01 68-24013-01 68-24013-01
Touch-up Paint - Platinum (Aerosol) 523012 523012 523012
Touch-up Paint - Platinum (Paint Pens) 523013 523013 523013
Touch-up Paint - Green (Aerosol) 52-18662-48 52-18662-48 52-18662-48
Touch-up Paint - Green (Paint Pens) 523010 523010 523010
Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (PaintPens) PD523019 PD523019 PD523019
No. Notes
Complete Parts Bag: AS-100717-01
Nylon Plug - 7/8 in. (2) 45-22926-01
Nylon Plug - 1-1/8 in. 45-22926-02
Hose Clamp - 5/8 in. 64-22043-01
Hose Clamp - 3/4 in. (2) 64-22043-02
Button Plug w/Recessed Type Head - 2 in. hole 45-22980-08
1/2 in. TEE 68-21980-02
1/2 in. PVC Pipe (4 in.) 68-22024-04
PVC Vane (2-13/32in. x 1 in.) 68-23473-01 2 O-Ring - Fresh Air Damper 68-24032-01
PVC Wind Vane (2-7/8 in. x 1 in.) 68-24049-01 3 Adapter/Locknut Assembly 68-24114-01
Vinyl Grommet - 1-5/8 in. hole (for7/8 in. OD Pipe) 56-22114-01
PVC Vane (3-1/2in. x 1-3/8 in.) 68-103677-01
HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
PANELS, SHEET METAL, MISCELLANEOUS
MODEL HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
PARTS BAG
RGRK
09
Z
A
J
RGRK
ALL ALL ALL ALL
RGRK
10
Z
A
J
RGRK
12
R A J
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Page 6
MODEL
No. Notes
12 Stk Pressure Switch Assembly - Before F0406 42-24197-01 42-24197-06 42-24197-02 42-24197-01 12 Stk Pressure Switch Assembly - After F0406 42-102056-01 42-102056-06 42-102056-02 42-102056-01 16 Door Switch (Push Button) 42-22692-02 42-22692-02 42-22692-02 42-22692-02 19 Stk Transformer w/Fuse- Before F1106 46-22863-04 46-22863-04 46-22863-04 46-22863-04 19 Stk Transformer w/Fuse- After F1106 46-101496-01 46-101496-01 46-101496-01 46-101496-01
Fuse - Transformer 46-22863-84 46-22863-84 46-22863-84 46-22863-84
21 Integrated Furnace Control Board (IFC) See Gas Controls 29 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25350-06 47-25350-05 47-25350-09 47-25350-01
Stk Limit -Manual Reset (Burner Compartment)
31 Stk Induced Draft Blower w/Gasket 70-100612-02 70-100612-02 70-100612-02 70-100612-02 23 Stk Capacitor - Induced Draft Blower 43-100496-03 43-100496-03 43-100496-03 43-100496-03
Twist LockWiring Harnesses - 15 pin to (5 pin/3 pin/6terminals), 14 wires from15pin 45-24393-06 45-24393-06 45-24393-06 45-24393-06
Wiring Harnesses - 2 pinto 2 terminals 45-24371-23 45-24371-23 45-24371-23 45-24371-23
Wiring Harnesses - 2 pinto (1 terminal/1 strip back) 45-24371-37 45-24371-37 45-24371-37 45-24371-37
Wiring Harness - 6 pinto (2 pin/2 flag terminals), 4 wires from 6 pin See Gas Controls
No. Notes
12 Stk Pressure Switch Assembly - Before F0406 42-24197-03 42-24197-04 42-24197-05 12 Stk Pressure Switch Assembly - After F0406 42-102056-03 42-102056-04 42-102056-05 16 Door Switch (Push Button) 42-22692-02 42-22692-02 42-22692-02 19 Stk Transformer w/Fuse- Before F1106 46-22863-04 46-22863-04 46-22863-04 19 Stk Transformer w/Fuse- After F1106 46-101496-01 46-101496-01 46-101496-01
Fuse - Transformer 46-22863-84 46-22863-84 46-22863-84
21 Integrated Furnace Control Board (IFC) See Gas Controls 29 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25350-01 47-25350-07 47-25350-01
Stk Limit -Manual Reset (Burner Compartment)
31 Stk,4 Induced Draft Blowerw/Gasket (Before F3010) 70-100612-02 70-100612-02 70-100612-02 31 Stk,4 Induced Draft Blowerw/Gasket (After F3010) 70-100612-02 70-100612-02 70-100612-03 23 Stk,4 Capacitor - Induced DraftBlower (Before F3010) - See Note4 43-100496-03 43-100496-03 43-100496-03
Stk,4 Capacitor - InducedDraft Blower (After F3010) - See Note 4 43-100496-03 43-100496-03 43-25134-35
Wiring Harnesses - 2 pinto 2 terminals 45-24371-23 45-24371-23 45-24371-23
Wiring Harnesses - 2 pinto (1 terminal/1 strip back) 45-24371-37 45-24371-37 45-24371-37
Wiring Harnesses - 15 pinto (12 pin and 3 pin ), 12 wiresfrom 15 pin (After F3010) N/A N/A 45-102667-03
Wiring Harness - 6 pinto (2 pin/2 flag terminals), 4 wires from 6 pin See Gas Controls
HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
ELECTRICAL GROUP
Wiring Harnesses - 15 pin to (12pin/3 pin/2 flag terminals), 14 wires from 15 pin (Before F3407) Wiring Harnesses - 15 pin to (12pin/3 pin/2 flag terminals), 14 wires from 15 pin (After F3407)
MODEL HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
ELECTRICAL GROUP
Twist Lock Wiring Harnesses - 15 pin to(5 pin/3 pin/6 terminals), 14 wires from 15 pin (Before F3010) Twist Lock Wiring Harnesses - 15 pin to(5 pin/3 pin/6 terminals), 14 wires from 15 pin (After F3010) Twist Lock Wiring Harnesses - 15 pin to(5 pin/3 pin/6 terminals), 12 wires from 15 pin (After F3010)
Wiring Harnesses - 15 pin to (12pin/3 pin/2 flag terminals), 14 wires from 15 pin (Before F3407) Wiring Harnesses - 15 pin to (12pin/3 pin/2 flag terminals), 14 wires from 15 pin (After F3407) Wiring Harnesses - 15 pin to (12pin/3 pin/2 flag terminals), 14 wires from 15 pin (F3407 to F3010)
RGRK
04
M A E
47-22861-02
(1)
45-100611-01 45-100611-01 45-100611-01 45-100611-01
45-102667-01 45-102667-01 45-102667-01 45-102667-01
RGRK
09
Z A
J
47-22861-02
(2)
45-24393-06 45-24393-06 45-24393-06
45-24393-06 45-24393-06 N/A
N/A N/A 45-24393-08
45-100611-01 45-100611-01 45-100611-01
45-102667-01 45-102667-01 N/A
N/A N/A 45-102667-01
RGRK
06
M
A E
47-22861-02
(1)
RGRK
10
Z A
J
47-22861-02
(2)
RGRK
07
M A
E
47-22861-02
(2)
RGRK
12
R A
J
47-22861-02
(3)
RGRK
07
Y B G
47-22861-02
(2)
Page 6 of 14
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Page 7
MODEL
No. Notes
18 Stk Blower Assembly (Includes items 22, 24-27) AS-61697-15 AS-61697-15 AS-61697-15 AS-61697-19 19 Transformer w/Fuse See ElectricalGroup 20 Mounting Plate - Control AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01 21 Integrated Furnace Control Board (IFC) See Gas Controls 22 Stk Capacitor - Blower Motor 43-100509-42 43-100509-42 43-100509-42 43-100509-43 23 Capacitor - Induced Draft Blower See Electrical Group 24 Stk Blower Motor 51-26141-01 51-26141-01 51-26141-01 51-26192-01 25 Motor Mount Leg (4) AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02 26 Housing AS-61674-02 AS-61674-02 AS-61674-02 AS-61674-02 27 Stk Blower Wheel 70-22688-01 70-22688-01 70-22688-01 70-24119-01
No. Notes
18 Stk Blower Assembly (Includes items 22, 24-27) AS-61697-18 AS-61697-18 AS-61697-13 19 Transformer w/Fuse See ElectricalGroup 20 Mounting Plate - Control AE-67877-01 AE-67877-01 AE-67877-01 21 Integrated Furnace Control Board (IFC) See Gas Controls 22 Stk Capacitor - Blower Motor 43-100509-43 43-100509-43 43-100509-43 23 Capacitor - Induced Draft Blower See Electrical Group 24 Stk Blower Motor 51-26192-01 51-26192-01 51-26192-01 25 Motor Mount Leg (4) AE-61698-02 AE-61698-02 AE-61698-02 26 Housing AS-61674-08 AS-61674-08 AS-61674-03 27 Stk Blower Wheel 70-24041-01 70-24041-01 70-20602-01
HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
BLOWER GROUP
MODEL HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
BLOWER GROUP
RGRK
04
M A E
RGRK
09
Z A
J
RGRK
06
M
A E
RGRK
10
Z A
J
RGRK
07
M A
E
RGRK
12
R A
J
RGRK
07
Y B G
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MODEL
No. Notes
28 Stk Heat Exchanger AS-61805-29 AS-61805-30 AS-61805-31 AS-61805-33 29 Limit - Main Limit (Heat Exchanger Panel) SeeElectrical Group 31 Induced Draft Blower w/Gasket See Electrical Group 32 Stk Burner Assembly AS-61984-03 AS-61984-04 AS-61984-05 AS-61984-05 33 Burner Diffuser AE-61882-12 AE-61882-11 AE-61882-07 AE-61882-07
34a Limit - Manual Reset (Burner Compartment) SeeElectrical Group 34b Bracket - LimitControl AE-61913-02 AE-61913-02
35 Burner Shield AE-61807-01 AE-61807-02 AE-61807-03 AE-61807-03 36 Stk Manifold (w/o Orifices) - Before F1906 81-101150-01 81-101150-02 81-101150-03 81-101150-03 36 Stk Manifold (w/o Orifices) - After F1906 81-24395-01 81-24395-02 81-24395-03 81-24395-03
NOX Burner Inserts
NOX Retaining Bracket AE-67864-06 AE-67864-01 AE-67864-02 AE-67864-02 37 Burner Orifice - Natural Gas See Orifice Selection Chart 37 Burner Orifice - LP See Orifice Selection Chart 37 Number of Orifices (3) (4) (5) (5) 41 Burner Support AE-61809-11 AE-61809-12 AE-61809-13 AE-61809-13 42 Burner Support Bracket(2) AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01
No. Notes
28 Stk Heat Exchanger AS-61805-32 AS-61805-34 AS-61805-35 29 Limit - Main Limit (Heat Exchanger Panel) SeeElectrical Group 31 Induced Draft Blower w/Gasket See Electrical Group 32 Stk Burner Assembly AS-61984-06 AS-61984-07 AS-61984-08 33 Burner Diffuser AE-61882-08 AE-61882-09 AE-61882-10
34a Limit - Manual Reset (Burner Compartment) SeeElectrical Group 34b Bracket - LimitControl
35 Burner Shield AE-61807-04 AE-61807-05 AE-61807-06 36 Stk Manifold (w/o Orifices) - Before F1906 81-101150-04 81-101150-05 81-101150-06 36 Stk Manifold (w/o Orifices) - After F1906 81-24395-04 81-24395-05 81-24395-06
NOX Burner Inserts
NOX Retaining Bracket AE-67864-03 AE-67864-04 AE-67864-05 37 Burner Orifice - Natural Gas See Orifice Selection Chart 37 Burner Orifice - LP See Orifice Selection Chart 37 Number of Orifices (6) (7) (8) 41 Burner Support AE-61809-14 AE-61809-15 AE-61809-16 42 Burner Support Bracket(2) AE-61808-01 AE-61808-01 AE-61808-01
HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
HEAT EXCHANGER, BURNER / MANIFOLD
MODEL HEATING CAPACITY BLOWER DESIGNATION VARIATION AIRFLOW
HEAT EXCHANGER, BURNER / MANIFOLD
RGRK
04
M A E
AE-67863-01
(2)
RGRK
09
Z A
J
AE-61913-02
(2)
AE-67863-01
(5)
RGRK
06
M
A E
AE-67863-01
(4)
RGRK
10
Z A
J
AE-61913-02
(2)
AE-67863-01
(6)
RGRK
07
M A
E
AE-61913-02
(2)
AE-67863-01
(4)
RGRK
12
R A
J
AE-61913-02
(3)
AE-67863-01
(7)
RGRK
07
Y B G
AE-61913-02
(2)
AE-67863-01
(4)
Page 8 of 14
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Page 9
No. Notes
21 Stk,2 Integrated Furnace Control Board (IFC) 62-100610-01 62-100610-02 62-102636-01 62-102636-01 See Note 2 See Note 2 38 Stk,2 Gas Valve - Natural Gas 60-23490-12 60-101921-01 60-101921-01 60-24394-01 See Note 2 See Note 2
38 39 Stk,2 Flame Sensor 62-23543-01 62-23543-01 62-23543-01 62-23543-01 See Note 2 See Note 2
40 Stk,2 Ignitor - Direct Spark 62-24141-04 62-24141-04 62-24141-04 62-24141-04 See Note 2 See Note 2
2 Bracket - Direct Spark AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02 See Note 2 See Note 2 Stk,2 LP Conversion Kit - U.S. Models FP-17 FP-31 FP-31 FP-26 See Note 2 See Note 2 Stk,2 LP Conversion Kit - Canadian Models FP-19 FP-31 FP-31 FP-26 See Note 2 See Note 2
2
MODEL GAS CODE
Stk,1,
Gas Valve - LP See Note1 See Note 6 See Note6 See Note 3 See Note 2 See Note 2
3
Wiring Harness - 6 pin to (2pin/2 flag terminals), 4 wires from 6 pin
RGRK
GD
GAS CONTROLS
45-24371-27 45-24371-27 N/A N/A See Note 2 See Note 2
RGRK
GT
RGRK
GV
RGRK
HE
RGRK
GL
RGRK
GM
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CAUTION: Selection ofthe correct Natural Gas Orifice requires the following information for the specific installation:
1) Altitude in of the installation (ft.).
2) Average energy content of the Natural Gasfuel from the local supplier (BTU/cu. ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LPConversion Kit Index 92-21519-59 and thelatest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas andPropane Installation Code, CAN B149.1. CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified on the product specification sheet for the unit.
NOTE:This Orifice sizing chart is based on 15,000 BTU/HR per burner. NOTE: Factory installed orifices are calculated andsized based on a Natural Gas heating value of 1075 BTU/cu. ft.and an elevation of 0 -2000ft. Elevation (ft.)
EnergyValue
(BTU/cu. ft.)
850 62-22175-47 62-22175-48 62-22175-48 62-22175-49 62-22175-49 62-22175-49 62-22175-50 62-22175-50 900 62-22175-48 62-22175-49 62-22175-49 62-22175-49 62-22175-50 62-22175-50 62-22175-50 62-22175-51
975 62-22175-49 62-22175-50 62-22175-50 62-22175-50 62-22175-51 62-22175-51 62-22175-51 62-22175-52 1075 62-22175-50 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-52 62-22175-52 62-22175-52 1170 62-22175-51 62-22175-51 62-22175-52 62-22175-52 62-22175-52 62-22175-53 62-22175-53 62-22175-53
CAUTION: Selection ofthe correct LP Orifice requires the altitude of the specific installation (ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LPConversion Kit Index 92-21519-59 and thelatest edition of the National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gasand Propane Installation Code, CAN B149.1. CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude shouldbe done using the kit(s) specified on the product specification sheet for the unit.
NOTE:This Orifice sizing chart is based on 15,000 BTU/HR per burner. Also, the chart is developed usingthe specified pressure setting of 10 in. water column instead of the 11.0 inwater column used by the NFG and CANB149.1. NOTE: Orifices supplied inthe LP Conversion Kit are calculated andsized based on an altitude of 0 - 2000ft.
Elevation (ft.) Orifice
0 to 2000 ft. 62-22175-91 2001 to 3000 62-22175-91 3001 to 4000 62-22175-90 4001 to 5000 62-22175-58 5001 to 6000 62-22175-59 6001 to 7000 62-22175-60 7001 to 8000 62-22175-62 8001 to 9000 62-22175-63 9001 to 1000 62-22175-64
0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999
90% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS
90% GAS FURNACE - ORIFICE SELECTION CHART - LP
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Exploded View
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Blower Assembly
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Burner Assembly
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NOTES
Stk It is recommended that stock be maintained for this part.
N/A Not Applicable
1 Order the specified LP Conversion Kit. 2 Some units were incorrectly labeled with GL and GM Gas Codes. These units are actually Gas Code GT. 3 Order GasValve for Natural Gas along with LP Conversion Kit 4 The Induced Draft Blower utilized before F3010, used a remotely mounted Capacitor. Blowers after this date
include a Capacitor with the Induced Draft Blower. 5 Jacket is not available for replacement. 6 Order GasValve for Natural Gas along with LP Conversion Kit.
DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject to change without notice. Document 92-42800-RGRK supersedes all previous parts lists for these models. See http://www.rheempartslists.net/92-42800-RGRK for the latest revision of this document. The manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of equipment after the replacement of any original components.
P.O. Box 17010
Fort Smith, AR 72917-7010
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