Rheem RGPT User Manual

Page 1
RGPT
Parts List
07-December-2013
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-RGPT.pdf for the current revision.
80% Gas Furnaces
Page 2
Model Explanation.... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . .... ..... ..... .... Page 3
Parts Numbers
Panels - Miscellaneous ... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... Page 4
Electrical Group . ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... . .... . ... Page 5
Blower Group... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . .... Page 6
Heat Exchanger-Burner Group.... ..... ..... ..... .... . .... . .... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... . Page 7
Gas Controls ... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . .... Page 8
Orifice Selection Chart.... ..... ..... ..... .... . .... . .... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... . .... Page 9
Drawings/Photographs
Exploded View .... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . Page 10
Blower Assembly ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... . .... . .. Page 11
Burner Assembly ... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... Page 12
Notes/Disclaimer . ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .. Page 13
Page 2 of 13
07-December-2013
92-42800-RGPT
Page 3
R G P T - 0 7 E A M K R 1 2 3 4 5 6 7 8 9
(1) TRADEBRANDIDENTIFICATION (6) VARIATIONS A = Standard (2) MODEL B = Wide Cabinet G = Gas Furnace (7) BLOWER DESIGNATION (3) TYPE M = 11 x 7 P = Upflow / Horizontal Multi-Positional R = 11 x 10
(4) DESIGNSERIES (X-13 Motor) (8) AIRFLOW K = 600 - 1200 (3R) (5) HEATING INPUT DESIGNATION Q = 1000 - 1600 (4R) 05 = 50,000 BTU/HR M = 1200 - 2000 (5R) 07 = 75,000 BTU/HR 10 = 100,000 BTU/HR (9) FUEL DESIGNATION 12 = 125,000 BTU/HR R = Natural Gas - CSA - United States / Canada
E = Electric Ignition N = Electric Ignition NOx
H V 5 D 3 0 7 F 3 1 0 9 9 9 9 9
1 2 3 4 5 6 7 8 9 10
(1) GASCODE (6) MOTOR HORSEPOWER (2) LIMITCONTROL (7) PLANT
F= Fort Smith, AR (3) BLOWER (8) WEEK (4) HEATING ELEMENT (9) YEAR (5) SPECIALAREA REQUIREMENT (10) PRODUCTION NUMBER
F 0 8 1 3 9 9 9 9
(1) (2) (3) (4)
(1) PLANTCODE (2) WEEK(DATECODE) (3) YEAR (4) PRODUCTION NUMBER Note: For Gas Code, see Control System Gas Code on Rating Plate
SERIAL NUMBER EXPLANATION (Units Produced before Nov. 2013)
SERIAL NUMBER EXPLANATION (Units Produced after Nov. 2013)
MODEL NUMBER EXPLANATION
Page 3 of 13
07-December-2013
92-42800-RGPT
Page 4
MODEL
No. Notes
1 Plug Button (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01
Sight Glass 68-21893-03 68-21893-03 68-21893-03 68-21893-03 68-21893-03 2 Burner Compartment Door (Neutra Green) AS-101214-01 AS-101214-01 AS-101215-01 AS-101215-01 AS-101216-01 2 Burner Compartment Door (Granite/Steel Gray) AS-101214-10 AS-101214-10 AS-101215-10 AS-101215-10 AS-101216-10 3 Blower/Filter Door (Neutra Green) AS-67894-11 AS-67894-11 AS-67895-11 AS-67895-11 AS-67896-11 3 Blower/Filter Door (Granite/Steel Gray) AS-67894-13 AS-67894-13 AS-67895-13 AS-67895-13 AS-67896-13
Thumbscrew and Insert Kit 64-24081-81 64-24081-81 64-24081-81 64-24081-81 64-24081-81 4 Door Switch - Push Button 42-22692-08 42-22692-08 42-22692-08 42-22692-08 42-22692-08 5 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 6 Junction BoxCover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 7 Induced Draft Blower See Electrical Group 8 Blower Assembly See Blower Group 9 2 Jacket (See Note 2) N/A N/A N/A N/A N/A
10 Heat Exchanger Bracket See Heat Exchanger Group 11 Heat Exchanger See Heat Exchanger Group 12 Top Plate (Platinum) AE-101095-02 AE-101095-02 AE-101095-03 AE-101095-03 AE-101095-04 12 Top Plate (Granite/Steel Gray) AE-101095-06 AE-101095-06 AE-101095-07 AE-101095-07 AE-101095-08 13 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 14 Silicone RubberTubing(Pressure Switch) AE-61737-27 AE-61737-27 AE-61737-03 AE-61737-03 AE-61737-23 15 Pressure Switch See Electrical Group 24 Control Mounting Plate AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01 26 Burner Cover Plate See Heat Exchanger Group
Rear Baffle AE-61607-01 AE-61607-01 AE-61667-01 AE-61667-01 AE-61670-01
Side Baffle - Left AE-101900-02 AE-61606-01 AE-101899-02 AE-61668-01 AE-61665-01
Side Baffle - Right AE-101900-01 AE-61606-01 AE-101899-01 AE-61668-01 AE-61665-01
Touch-up Paint - Platinum (Aerosol) 523012 523012 523012 523012 523012
Touch-up Paint - Platinum (Paint Pens) 523013 523013 523013 523013 523013
Touch-up Paint - Green (Aerosol) 52-18662-48 52-18662-48 52-18662-48 52-18662-48 52-18662-48
Touch-up Paint - Green (Paint Pens) 523010 523010 523010 523010 523010
Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019
HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
PANELS, SHEET METAL, MISCELLANEOUS
RGPT-
05
B M K
RGPT-
07
A M K
RGPT-
07
B R Q
RGPT-
10
B R M
RGPT-
12
A R M
Page 4 of 13
07-December-2013
92-42800-RGPT
Page 5
MODEL
No. Notes
7 Stk Induced Draft Blower w/Gasket 70-101087-01 70-101087-01 70-101087-01 70-101087-01 70-101087-01
13 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25349-11 47-25349-01 47-25349-01 47-25349-03 47-25349-03 15 Stk Pressure Switch 42-101082-01 42-101082-01 42-101082-01 42-101082-01 42-101082-01
17 Stk Limit - Manual Reset (Burner Compartment) 23 Stk Limit - Heat Assisted (Blower Housing) 47-22860-06 47-22860-01 47-22860-06 47-22860-06 47-22860-03
25 Integrated Furnace Control Board (IFC) See Gas Controls 28 Stk Transformer 46-24124-03 46-24124-03 46-24124-03 46-24124-03 46-24124-03
Power Factor Choke 46-24256-02 N/A 46-24256-02 46-24256-02 46-24256-02
3 PowerFactor Choke - Before F1712 (See Note 3) N/A 46-24256-02 N/A N/A N/A
3 Jumper Wire Assembly - After F1712 (See Note 3) N/A 45-104318-01 N/A N/A N/A
Wiring Harness - 4 pin to 2 insulated terminals, 2 wires 45-24371-19 45-24371-19 45-24371-19 45-24371-19 45-24371-19
Wiring Harness - 4 pin to 2 pin, 2 wires 45-24371-09 45-24371-09 45-24371-09 45-24371-09 45-24371-09
Wiring Harness - 4 pin to 2 ring terminals, 1 wire, 1 terminal 45-24371-12 45-24371-12 45-24371-12 45-24371-12 45-24371-12
Wiring Harness - 9 pin to (9 pin and 4 pin) 45-103559-01 45-103559-01 45-103559-01 45-103559-01 45-103559-01
Wiring Harness - 5 pin to 5 terminals (IFC to Motor Control) 45-103551-01 45-103551-01 45-103551-01 45-103551-01 45-103551-01
HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
ELECTRIC GROUP
Wiring Harness - 4 pin from motor to (2 pin and 3 terminals) IFC and blower choke
Wiring Harness - 9 pin to 8 terminals (5 insulated/1 straight/2 flag), 8 wires
RGPT-
05
B M K
47-22861-03
(1)
45-103552-01 45-103552-01 45-103552-01 45-103552-01 45-103552-01
45-24371-13 45-24371-13 45-24371-13 45-24371-13 45-24371-13
RGPT-
07
A M K
47-22861-03
(2)
RGPT-
07
B R Q
47-22861-03
(2)
RGPT-
10
B R
M
47-22861-03
(2)
RGPT-
12
A R
M
47-22861-03
(2)
Page 5 of 13
07-December-2013
92-42800-RGPT
Page 6
MODEL
No. Notes
8 Stk Blower Assembly(Includes items 18-23) AS-67876-55 AS-67876-56 AS-67876-57 AS-67876-58 AS-67876-59 18 Stk Blower Wheel 70-24254-02 70-24254-02 70-23111-20 70-23111-20 70-23111-20 19 Housing AS-61674-21 AS-61674-21 AS-61674-22 AS-61674-22 AS-61674-22 20 Stk Blower Motor 51-102173-06 51-102172-03 51-102280-02 51-102280-03 51-102280-04
21
Motor Mount 70-24104-02 70-24104-02 70-24104-02 70-24104-02 70-24104-02 Motor Mount Bracket (4) AE-61956-01 AE-61956-01 AE-61956-01 AE-61956-01 AE-61956-01
23 Limit - Heat Assisted (Blower Housing) See Electric Group
HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
BLOWER GROUP
Motor Mount Kit: includes grommets, screws, nuts, motor mount, and motor mount brackets
RGPT-
05
B
M
K
70-24104-82 70-24104-82 70-24104-82 70-24104-82 70-24104-82
RGPT-
07
A M K
RGPT-
07
B R
Q
RGPT-
10
B R M
RGPT-
12
A R
M
Page 6 of 13
07-December-2013
92-42800-RGPT
Page 7
MODEL
No. Notes
10 Heat Exchanger Bracket (Left Side) AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02
Heat Exchanger Bracket (Right Side) AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02 11 Stk Heat Exchanger Assembly AS-61579-13 AS-100560-01 AS-61579-12 AS-61579-04 AS-61579-05 26 Burner Cover Plate AE-101080-06 AE-101080-02 AE-101080-02 AE-101080-03 AE-101080-04
29 NOX Insert Assembly 30 Burner Support Bracket (2) AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02
31 Stk Manifold (w/o Orifices) 81-102427-01 81-102427-02 81-102427-02 81-102427-03 81-102427-04 32 Stk Burner Assembly AS-60993-02 AS-60993-03 AS-60993-03 AS-60993-04 AS-60993-05 34 NOX Insert Retainer AE-67872-01 AE-67872-01 AE-67872-01 AE-67872-01 AE-67872-01 38 Burner Support AE-60997-01 AE-60997-02 AE-60997-02 AE-60997-03 AE-60997-04
Burner Orifice - Natural Gas See Orifice Selection Chart
Burner Orifice - LP See Orifice Selection Chart
Number of Orifices (2) (3) (3) (4) (5)
HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
HEAT EXCHANGER, BURNER / MANIFOLD GROUP
RGPT-
05
B M K
AS-67875-01
(1)
RGPT-
07
A M K
AS-67875-01
(2)
RGPT-
07
B R Q
AS-67875-01
(2)
RGPT-
10
B R
M
AS-67875-01
(3)
RGPT-
12
A R
M
AS-67875-01
(4)
Page 7 of 13
07-December-2013
92-42800-RGPT
Page 8
No. Notes
25 Stk Integrated Furnace Control Board (IFC) 62-103498-01 62-103498-01 33 Stk Gas Valve - Natural Gas 60-100394-03 60-24180-01 33 Stk,1 Gas Valve - LP See Note 1 See Note 1 35 Stk Ignitor 62-24164-01 62-24164-01 36 Ignitor Bracket AE-61885-02 AE-61885-02 37 Stk Flame Sensor 62-23543-01 62-23543-01
Stk LP ConversionKit FP-15 FP-15
MODEL GAS CODE
GAS CONTROLS
RGPT
HV
RGPT
HT
Page 8 of 13
07-December-2013
92-42800-RGPT
Page 9
CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:
1) Altitude in of the installation (ft.).
2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1. CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified on the product specification sheet for the unit.
NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating valueof 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft. Elevation (ft.)
EnergyValue
(BTU/cu. ft.)
850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43 900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44
975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44 1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45 1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47
CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1. CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the kit(s) specified on the product specification sheet for the unit.
NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 10 in. water column instead of the 11.0 in water column used by the NFG and CANB149.1. NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 4000 ft.
Elevation (ft.) Orifice
0 - 2000 62-22175-54 2001 - 3000 62-22175-54 3001 - 4000 62-22175-54 4001 - 5000 62-22175-54 5001 - 6000 62-22175-54 6001 - 7000 62-22175-54 7001 - 8000 62-22175-55 8001 - 9000 62-22175-55
9001 - 10000 62-22175-55
0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999
80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS
80% GAS FURNACE - ORIFICE SELECTION CHART - LP
Page 9 of 13
07-December-2013
92-42800-RGPT
Page 10
Exploded View
Page 10 of 13
07-December-2013
92-42800-RGPT
Page 11
Blower Assembly
Page 11 of 13
07-December-2013
92-42800-RGPT
Page 12
Burner Assembly
Page 12 of 13
07-December-2013
92-42800-RGPT
Page 13
NOTES
Stk It is recommended that stock be maintained for this part.
N/A Not Applicable
1 Order GasValve for Natural Gas along with LP Conversion Kit. 2 Jacket is not available for replacement. 3 Replacement of Power Factor Choke is optional on units with 1/2 hp, X-13 and ECM, motors produced before
F1712. After approximate date code F1712, production units will be supplied with a JumperWire Assembly (45-104318-01) in lieu of a Power Factor Choke. This Jumper Wire Assembly can be retrofitted to units built before Date Code F1712.
DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject to change without notice. Document 92-42800-RGPT supersedes all previous parts lists for these models. See http://www.rheempartslists.net/92-42800-RGPT for the latest revision of this document. The manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of equipment after the replacement of any original components.
P.O. Box 17010
Fort Smith, AR 72917-7010
Loading...